This application relates generally to exercise equipment and, more particularly, to techniques for transporting and assembling exercise equipment.
Exercise equipment typically includes a large apparatus designed for use in a variety of commercial and non-commercial settings. Because such equipment is exposed to repeated stress during use, components such as the frame typically consist of high strength metal material, which is often relatively heavy and difficult to transport or maneuver by a user. Existing exercise equipment can also be bulky and have awkward form-factors that make transport and handling extremely difficult.
Accordingly, there is a need for lighter, yet equally strong, and more easily transportable exercise equipment that can be more efficiently handled by users.
The application, in various implementations, addresses deficiencies associated with constructing, transporting, and assembling exercise equipment. The application includes an exemplary apparatus and methods that provide exercise equipment with relatively light, yet high strength, frame components that can be transported in a more efficient and less costly modular manner.
This application describes exemplary apparatuses and methods that include a modular transportable exercise apparatus. The exercise apparatus can be readily transported to a user's chosen setting due to its lightweight build, while providing stable and anticipated performance standards during usage.
In one aspect, a modular transportable exercise apparatus is disclosed. The exercise apparatus may include a first support member having a first hollow tubular plastic frame at least partially embedded with a support material. The exercise apparatus may further include a second support member having a second hollow tubular plastic frame at least partially embedded with the support material. A connector may be arranged to connect a first end of the first support member to a first end of the second support member. The connector may include a pivoting joint having a first portion engaged with the first support member and a second portion engaged with the second support member such that the first portion is detachably connectable to the second portion. In one implementation, a hollow tubular plastic frame includes a cored out and molded frame. In another implementation, a hollow tubular plastic frame includes an extruded and closed tubular frame. In some implementations, one or more plastic frame components may include plastic without an embedded support material, such as, for example, when such plastic provides sufficient support strength. Components of the exercise apparatus other than support members may include plastic that may or may not include embedded support material.
In one implementation, the first portion and/or the second portion of the pivoting joint are permanently or semi-permanently connected to the first support member and the second support member respectively. Permanently connected means that a portion cannot be removed without damaging the exercise apparatus. Semi-permanently means that a portion is not normally removed, but can be without damaging the exercise apparatus. The first portion and/or the second portion may be integrally positioned and/or formed within a portion of the first support member or the second support member respectively.
In one implementation, the plastic frame of the exercise apparatus includes a polycarbonate, polypropylene, polymer, polyvinyl chloride (PVC), acrylonitrile butadience styrene (ABS), nylon, and/or acrylic. The support and/or embedded material for the frame of the exercise apparatus may include, glass, glass beads, glass fiber, mineral fiber, plexiglass, acrylic, rubber, a polymer, polytetrafluoroethylene (PTFE), composite material, bioresin, vinyl, and/or polyvinyl chloride (PVC). In some implementations, at least one plastic frame includes a glass-filled polycarbonate and/or polypropylene. The plastic frame and support materials may be combined in various ratios. The metal of the exercise apparatus and/or the pivoting joint may include aluminum, steel, and/or a composite material. According to another implementation, a cross-section of the first and/or second support member is substantially circular, triangular, rectangular, oval, hexagonal, or multi-sided.
In one implementation, the second portion of the pivoting pin includes a pin holder and/or receiver arranged to receive a pin such that the pin engages the pin receiver on the second portion. The first portion may be arranged to pivot about the pin when the pin is engaged with the pin receiver.
According to another aspect, the disclosure includes a method for manufacturing an exercise apparatus. This method includes providing a first support member having a first hollow tubular plastic frame and at least partially embedding the first support member with a support material. The method also includes providing a second support member having a second hollow tubular plastic frame and at least partially embedding the second support member with the support material. The method includes providing a connector including a pivoting joint arranged to connect a first end of the first support member to a first end of the second support member. The method further includes connecting a first portion of the pivoting joint to the first support member and connecting a second portion of the pivoting joint to the second support member, with the first portion being detachably connectable to the second portion.
In one implementation of the method, the first portion and/or the second portion of the pivoting joint are permanently or semi-permanently connected to the first support member or the second support member respectively. The first portion and/or the second portion may be integrally positioned and/or formed within a portion of the first support member or the second support member respectively.
In one implementation of the method, the plastic frame of the exercise apparatus includes a polycarbonate, polypropylene, polymer, polyvinyl chloride (PVC), acrylonitrile butadience styrene (ABS), nylon, and/or acrylic. According to another implementation of the method, the support and/or embedded material for the frame of the exercise apparatus includes, glass, glass beads, glass fiber, mineral fiber, plexiglass, acrylic, rubber, a polymer, polytetrafluoroethylene (PTFE), composite material, bioresin, vinyl, and/or polyvinyl chloride (PVC). According to one implementation, at least one plastic frame of the exercise apparatus includes a glass-filled polycarbonate and/or polypropylene. According to another implementation of the method, the metal of the pivoting joint includes aluminum, steel, and/or a composite material. The cross-section of the first and/or second support members may be substantially circular, triangular, rectangular, oval, hexagonal, or multi-sided.
In one implementation of the method, the second portion of the pivoting joint includes a pin holder and/or receiver arranged to receive a pin such that the pin engages the pin receiver on the second portion. The first portion and/or first support member may be arranged to pivot about the pin when the pin is engaged with the pin receiver.
In a further aspect, the disclosure includes a multiply housed exercise apparatus transportation kit. The kit includes a first housing containing a first group 402 of components of the exercise apparatus, and at least a second housing containing a second group of components of the exercise apparatus. A third housing or more housings containing a third or additional groups of components of the exercise apparatus may be included, depending on the number of groups of components that may be transported. The first, second, and/or third housing may be less than or equal to 165 inches in length plus girth. The first, second, and/or third housing may be less than or equal to 108 inches in length. According to one implementation, each of the first, second, and third group in the kit weighs less than or equal to 150 pounds.
Any two or more of the features described in this specification, including in this summary section, may be combined to form implementations not specifically described in this specification.
The details of one or more implementations are set forth in the accompanying drawings and the following description. Other features and advantages will be apparent from the description and drawings, and from the claims.
Like reference numerals in different figures indicate like elements.
The application, in various implementations, addresses deficiencies associated with storing existing exercise equipment. The application includes exemplary apparatuses and methods that enable more efficient, reliable, and less obtrusive construction, assembly, transportation, and storage of exercise equipment.
According to one implementation, view 100 shows exercise apparatus 150, e.g., a rowing machine, with frame 118 and seat 124 disposed on track 130. Frame 118 may include end cap 146. According to an illustrative example, seat 124 includes an ergonomically designed cushion with a 2-roller and 2-idler system for smooth operation and easy maintenance. Handle 126 can be operatively supported by handle rest 148. Handle strap and/or cable 152 may facilitate user or rower operation of a flywheel in flywheel housing 110 to provide resistance as the handle strap 152 is being pulled by the rower. The rower's feet may be supported by footrests 132, which may be made of plastic, metal, or a combination thereof. According to an illustrative example, handle strap 152 can include high quality polyester webbing for smooth and quiet operation during use of exercise apparatus 150. Strap 152 may include natural and/or engineered fibers. Strap 152 may include woven metals, extruded metals, polymers, organic materials, and/or other engineered fibers. Strap 152 may include nylon, acrylic, polyester, polypropylene, Kevlar, Dyneema®, jute, hemp, linen, and/or cotton. According to another illustrative example, flywheel housing 110 of exercise apparatus 150 provides dynamic and responsive computer-controlled resistance when operated by a user. According to some implementations, controller 102 (not pictured) facilitates control of the drive assembly 112 (not pictured) and exchanges data with touchscreen 154 on monitor 108. Monitor 108 can be mounted on frame 118 via monitor arm 156. In some implementations, controller 102 and/or monitor 108 are connected to a data network via WiFi, Bluetooth, or another wireless interface.
Exercise apparatus 150 may include and/or receive power from a power source that provides, for example, 100-240 VAC, 50-60 Hz, Power (Peak): 190 W, Power (Avg): 27 W, Power (Idle): 1.1 W of power.. Exercise apparatus 150 may be supported by front foot 134 and rear foot 136 against surface 138. In some implementations, front foot 134 includes one or more wheels to facilitate rolling and subsequent movement of exercise apparatus 150. In an illustrative example, front foot 134 and rear foot 136 include aluminum. In some implementations, display 108 has an audio-visual user interface facilitated by touchscreen 154 and speakers 158. According to an illustrative example, speakers 158 are front-facing to provide a user interface to a user while operating the exercise apparatus 150. Touchscreen 154 may have a resolution of 1920×1080 pixels Full high definition (HD), and have a size of 16″ (41 cm). Touchscreen 154 may further include a Capacitive Touch Panel (CTP) to enable customizable user interactions during use of exercise apparatus 150.
The connector 162 may include a pivoting joint 171 having a first portion 170 engaged with the first support member 144 and a second portion 168 engaged with the second support member 160, as shown in
In some implementations, a first group 402 of components 160 and 110 may be housed and transported in a first housing of a kit while a second group 404 of components 144 and 136 may be housed and transported in a second housing of a kit.
In one implementation of the method 800, at least one of the first portion 170 and the second portion 168 of the pivoting joint 171 are permanently or semi-permanently connected to the first support member 144 and the second support member 160 respectively. The first portion 170 and/or the second portion 168 may be integrally formed and/or positioned within a portion of the first support member 144 or the second support member 160 respectively.
In some implementations of the method 800, the plastic frame of the exercise apparatus 150 includes a polycarbonate, polypropylene, polymer, polyvinyl chloride (PVC), acrylonitrile butadience styrene (ABS), nylon, and/or acrylic. The support or embedded material of the exercise apparatus 150 includes glass, glass beads, glass fiber, mineral fiber, plexiglass, acrylic, rubber, a polymer, polytetrafluoroethylene (PTFE), composite material, bioresin, vinyl, and/or polyvinyl chloride (PVC). According to one implementation, at least one frame of exercise apparatus 150 includes a glass-filled polycarbonate and/or polypropylene. According to another implementation of the method 800, the metal of the exercise apparatus 150 includes aluminum, steel, and/or a composite material. According to another implementation of the method 800, a cross-section of at least one of the first and second support members 144 and 160 is substantially circular, triangular, rectangular, oval, hexagonal, and/or multi-sided. According to another implementation of the method 800, the first portion 170 of the exercise apparatus 150 includes a locking hook 172 that detachably engages a locking hook receiver 178 in the second portion 168 at a locking joint 702 using a frame bolt 176. In some implementations of the method 800, the second portion 168 of pivoting joint 171 includes pin holder and/or receiver 180 arranged to receive a pivoting joint pin 182 such that pin 182 engages pin receiver 180 on second portion 168. Additionally, the first portion 170 and/or support member 144 may be arranged to pivot about pin 182 when pin 182 is engaged with pin receiver 180.
Elements or steps of different implementations described may be combined to form other implementations not specifically set forth previously. Elements or steps may be left out of the systems or processes described previously without adversely affecting their operation or the operation of the system in general. Furthermore, various separate elements or steps may be combined into one or more individual elements or steps to perform the functions described in this specification.
Other implementations not specifically described in this specification are also within the scope of the following claims.