The present inventions relates to various aspects of a modular turf sports field, and appurtenant assemblies, devices, equipment and methods.
The modular turf sports field described herein relates to a turf field, which is removable from a fixed support base. The fixed support base can typically be arranged centrally in a sports stadium, with spectator stands surrounding the fixed support base. The modular turf field comprises two or more turf modules. I.e. in some embodiments, the entire turf field is composed of two modules, which can be separated along adjacent turf edges. In other embodiments, the turf field has more modules, for instance more than hundred. Common for all embodiments of the modular turf fields described herein, and to which the present inventions relates, is that they have turf edges that abut an adjacent turf edge when in an installed state. When assembled together, i.e. adjacently, the plurality of turf modules provide a smooth and substantially flat, turfed surface, suitable for sports such as football or cricket.
In the following description, various inventions are described succeedingly. It shall be noted that although some features are described in combination with or with reference to one invention, the various features can be combined with any other feature that is described herein, although being described with reference to another invention. The division of the various aspects and concepts is made to retain a good order in the presentation, and is not meant to indicate that the aspects and concepts must be construed independently. Hence, the skilled reader will appreciate that the various features are possible to combine, even if presented in different parts of this description.
Part A—Turf Edge Resetting Assembly
Described is a turf edge resetting assembly, which is configured for resetting the shape of a turf edge of a turf module, when the turf module is in a non-installed state. A non-installed state is the state of the module when it is not forming part of an assembled turf sports field (i.e. not in use).
During use, such as during a football game, the turf edges of the turf modules may become harmed. For instance, their configuration may become altered for instance due to a heavy trample on the interface between two adjacent turf edges and/or creeping. This may in particular occur if the turf modules are arranged with a tolerance gap between them, which is not filled with a supporting intermediate medium. Moreover, since the turf modules may be installed with a tolerance gap between their adjacent turf edges, the turf edges will creep towards each other, thereby altering the perimeter of the turf module. The installation of turf modules with tolerance gaps between their turf edges will be discussed in detail further below.
To reset such turf edges, there is proposed:
A turf edge resetting assembly, comprising a turf edge resetting means, wherein the turf edge resetting means comprises a turf edge resetting profile.
The turf edge resetting means may be in the form of turf edge resetting plates which are configured to be moved with an actuation device, into and out from engagement with the turf edge.
The turf edge resetting assembly may comprise turf edge resetting plates on four opposite sides of a turf module receiving area. In that way, four turf edges of one turf module may be reset simultaneously. The actuation device may advantageously be configured to exert a predetermined force onto the turf edges, with the turf edge resetting means.
In some embodiments of the turf edge resetting assembly, the turf edge resetting means may be in the form of a turf edge resetting roll, which is configured to roll along the direction of the turf edge, while exerting a force onto the turf edge. The turf edge resetting profile will then be present in the outer face of the turf edge resetting roll.
Preferably, in embodiments where the turf edge resetting means is in the form of a turf edge resetting roll, the assembly comprises at least one turf edge resetting roll on opposite sides of a turf module receiving area.
Preferably, in embodiments where the turf edge resetting means is in the form of a turf edge resetting roll, the turf edge resetting roll or rolls can be fixed, however able to rotate, while a turf module movement means is arranged for moving the turf module along the turf edge resetting roll. Such turf module movement means may for instance be a remotely operated or autonomously operated lifting and transport vehicle.
In some embodiments, the axis of rotation of the turf edge resetting roll or rolls may be inclined with respect to the vertical direction.
Moreover, in some embodiments, where a plurality of turf edge resetting rolls are arranged along one line, i.e. for resetting one turf edge of a turf module, succeeding rolls may have axis of rotation with different angle. Preferably, a first resetting roll may have the most inclined angle, while the last roll may have the least inclined angle, for instance a vertical (non-inclined) axis.
Also proposed is a method of resetting the turf edge or turf edges of a turf module. The method comprises
i) moving a turf module into the module receiving area (203) of a turf edge resetting assembly (200);
ii) forcing a turf edge resetting profile (205) against a turf edge (5);
iii) removing the turf module (100) from the module receiving area (203).
The method may include moving a turf module through a turf edge resetting assembly provided with turf edge resetting rolls, so that a turf edge of a turf module passes and engages a turf edge resetting roll.
Moreover, in such an embodiment, several passes can be performed. In such a method, one can alter the inclination of the turf edge resetting roll for each pass. Alternatively or in addition, one can also change the vertical position of the turf edge resetting roll for each pass. In that way, one can perform a total resetting procedure with a plurality of lesser resetting steps. I.e. instead of resetting the turf edge in one pass or in one movement, it can be performed with a plurality of increments/steps.
In the following is a description of various embodiments of a turf edge resetting assembly according to the invention.
The turf edge resetting rolls 201 in the shown embodiment are supported on roll support devices 207 which are configured to exert a force towards the turf edge 5. That is, a force will be exerted from the rolls 201 onto the turf edges 5. Due to this force, a harmed turf edge 5, will be aligned and reset to a desired template shape. When mounting the turf module 100 back into the mounted state, one will then achieve preferred turf edge interfaces.
Reverting to
Various solutions can be used for moving the turf modules 100 into and out from the turf edge resetting assemblies 200. In some embodiments, the turf edge resetting assembly 200 may comprise a conveyor belt that supports the turf module 100. In other embodiments, the turf module 100 may be equipped with wheels. In further embodiments, a lifting vehicle may be used to move the turf modules, for instance a forklift. Such lifting vehicles can also be of another kind, such as a remotely operated or an autonomous vehicle, which will be described further below.
The actuation device (not shown) can typically comprise a hydraulic piston, so that the force can be provided with hydraulic pressure. Other solutions may comprise an electric motor. In some embodiments, one may even use manually operated actuation device. However, a motorized (electrical, hydraulic) actuation device will be possible to automate, and furthermore have larger capacity with respect to force.
In embodiments where a plurality of turf edge resetting rolls 201 are arranged along a line, for resetting one turf edge 5, a continuous resetting belt (not shown) may be arranged so that all these rolls 201 are arranged within the belt.
In some embodiments if the turf edge resetting assembly comprising turf edge resetting rolls, the assembly can be configured for being stationary, wherein the turf modules are moved with respect to the stationary turf edge resetting assembly. In other embodiments though, the turf edge resetting assembly can be a movable assembly, configured to run one or more rolls along a stationary turf module. In such embodiments, one can place the turf module into an operation area, while the turf edge resetting assembly is provided with moving roll supports.
Reference is given to
Notably, the upper edge 259 of the resetting and storage wall 250 is at the same vertical level as the top of the upper face of the turf module 100. Thus, the wall 250 can be used as a template when repairing a turf edge 5, by building the upper surface of the turf module 100 to an elevation corresponding to the upper edge 259 of the wall 250.
Notably, the wall 250 shown, has an inner plate portion 265 and an outer plate portion 267 at the elevation of the profile 21, when attached to the profile 21. There is a horizontal distance between the inner and outer plate portions 265, 267. Moreover, the lever cutouts 261 are provided in both the inner and outer plate portions 265, 267.
The perspective view of
Part B—Turf Module Assembling System and Assembling Station
In order to obtain similarity between the plurality of turf modules, in particular similarity between adjacent turf edges, a turf module assembling station is provided. The turf module assembling station functions as a template for the construction of the turf modules 100. When constructing the turf modules, movable support bases 3 (cf.
According to the invention, there is provided a turf module assembling system with a plurality of movable support bases with rigid wall portions, which are configured to carry a soil layer in a position horizontally between the rigid wall portions. The system further has a turf module assembling station comprising a turf module receiving area and a plurality of turf edge template walls peripherally arranged around the turf module receiving area. The turf edge template walls extend vertically up beyond the rigid wall portions when a movable support base is positioned in the turf module receiving area. In this manner, one is able to arrange a soil layer that extend vertically up beyond the rigid wall portions. Furthermore, each produced turf module may be substantially identical.
In particular, the turf edge template wall will govern the turf edge profile of an exposed portion of the turf edge. It shall be understood, that the turf edge may either be an existing turf edge, such as when using pre-grown slabs of turfs to build the turf layer of the turf module, or it may be a future turf edge, such as when a turf is grown after having built the structure of the turf edge.
The turf module assembling station can comprise a plurality of turf edge template walls. This will particularly be the case when a turf module shall comprise four turf edges, in a rectangular configuration.
The turf module assembling station can comprise an upwardly facing turf layer template edge (305) that corresponds to the uppermost level of a soil layer, when the soil layer has been arranged.
In some embodiments, the turf edge template wall can have a recessed portion (307). The recessed portion is recessed with respect to a lower portion of the turf edge template wall. In this manner, when constructing the turf edge with soil material, the turf edge will have a protruding portion (306) at the area of the recessed portion.
The turf module assembling station may comprise a removable level beam configured to elevate the effective height of the turf edge template wall. Such an embodiment is depicted in
A method is also provided, for building a turf module (100), comprising
i) positioning a movable support base (3) adjacent a turf edge template wall (303);
ii) filling soil (15) material onto the movable support base (3), and arranging the soil (15) material to have a flat and even upper soil layer surface (315), wherein the upper soil layer surface (315) is at the same vertical level as a turf layer template edge (305).
B7) In a preferred embodiment of the method described above, the movable support base (3) is first arranged adjacent a first turf edge template wall (303), and then it is surrounded by four turf edge template walls (303).
Grass seeds may be sown onto the soil layer surface 315. Alternatively, pre-grown turf may be arranged. A mix of natural and artificial turf may also be arranged.
Once the soil filling process is performed, the resulting turf module 100 can be moved out from the turf module assembling station 300.
Reference is made to
In
In
Notably, the turf layer template edge 305 is provided with a support recess 305a which is configured to receive a support protrusion 308b of the level beam 308.
Thus, there is provided a turf module assembling station (300) comprising a turf edge template wall (303), and a removable level beam (308). Advantageously, the upper face of the turf edge template wall (303) comprises a support profile (305) configured to engage an opposite level beam support profile (308) of the removable level beam (308).
In some embodiments, natural turf seeds may now be sown on top of the soil to grow a natural turf on the turf module 100.
In other embodiments, as will be discussed in the following, an artificial turf can be provided onto the compacted soil 15. Moreover, such embodiments may include merely an artificial turf or a hybrid turf, i.e. a combination of artificial turf and natural turf. In the following example, a hybrid solution is discussed.
Reference is made to
In this embodiment, the turf reinforcement layer 19 extends horizontally beyond the edge of the turf module 100 (i.e. beyond what will become the final turf edge 5). Thus, a reinforcement cutter 119 is used to cut the turf reinforcement layer 19. The schematically illustrated reinforcement cutter 119 is shown in
In the situation shown in
When the turf module 100, comprising the hybrid turf as discussed above has been built, the turf module 100 can be removed from the turf module assembling station 300. Resetting and storage walls 250 may then be attached onto the rigid side portion (profile 21) of the turf module 100, thereby retaining a correct turf edge while the natural turf 17 is grown. Alternatively though, one can also assemble a plurality of turf modules 100 into a pitch formation or at least adjacent each other, thereby retaining the turf edges in good condition.
Level beams, such as the first and second level beams 308, 310, have been discussed above for use when building the turf and turf edge of a turf module. A level beam may also be used as a template when cutting off an upper layer of a turf module 100. After some use, the upper vertical level of the turf will raise. Hence, one may want to cut off the turf in order to re-turf the module. A cutting knife may then be inserted horizontally into the turf edge, while sliding on a template level beam, in order to cut at a desired height/level.
In some embodiments, the root barrier 13 can be a fixed part of a sandwich structure comprising both the root barrier 13 and the water absorbing layer 49. Such a sandwich structure could also in some embodiments include more components, for instance a mesh 51.
Thus, there is provided an elongated structure comprising a root barrier sheet (13) and fixed thereto a water absorbing layer (49), wherein a portion of the root barrier sheet (13) extend beyond an edge of the water absorbing layer (49).
In embodiments where the root barrier 13 is not part of such a combined structure, it may be fixed to the turf edge for instance by means of an adhesive, nails, or stitching. For instance, a nail, such as of a synthetic material/plastic, may be inserted through the root barrier sheet 13 and a distance into the soil 15 and/or into the turf reinforcement layer 19.
Still referring to
In the embodiment shown in
In the shown embodiment (
The shock pad 56 can for instance be made of injected PVC. Advantageously, it ca be designed as a plurality of PVC threads which are tangled together into the shape of a mat.
In the drawing shown in
In the shown position (
In the prior art, turf modules are arranged adjacent each other on a flat surface when filling the movable support base of the turf modules with soil. This is a convenient method for obtaining turf modules which may form a flat turf surface when being installed adjacent each other. Contrary to this, a method is disclosed herein, of building a plurality of turf modules which are configured to form a turf field when assembled adjacent each other, wherein the turf modules are built independent of each other. That is, they are filled with soil and provided with turf without using adjacent turf modules as a template or support for obtaining a correct vertical level of the turf surface. Instead, the method involves using a turf module assembling station (300).
Part C—Deployment of Turf Modules with Tolerance Gap
Previously, when deploying a plurality of turf modules together to form a sports field, practice has been to arrange the turf edges in contact with each other. That is, when arranging one turf edge adjacent an already installed turf edge, the turf edges are forced against each other, so that no gap exists between the two adjacent turf edges, or so that a possible gap exists due to an unintentional inclined orientation of the module.
Publication FR2901287 A1 describes inter alia a solution where the turf edge is compressible/flexible, so that when the modules are moved into contact, the flexibility of the turf edge provides a smooth edge interface. Such flexibility takes account for manufacture tolerances, erroneous positioning, and expansion of the module tray. FR2901287 A1 also suggests a solution where modules can be arranged with significant gaps between them of about 3 to 8 cm, which are filled with elongated elements of synthetic material for drainage and for sealing the gaps. Both these solutions take account of the position of a previously deployed turf module, when positioning the succeeding module.
Contrary to this, however, there is disclosed a method of providing a turf sports field by deploying a plurality of turf modules having an upper turf surface and peripheral turf edges, wherein the method comprises the following steps:
In some embodiments, step c) may comprise at least one of the following:
Hence, in one embodiment, the turf modules are positioned in predetermined positions, which are not dependent on the position of previously installed modules. In such embodiments, the positioning system will deliver turf position information relating to the absolute position of the turf in question. In the other embodiment, the turf modules are placed in positions that are at least in part based on the position of previously installed modules. In such embodiments, the positioning system will deliver turf position information that comprises information of the turf module position with respect to a previously installed turf module. In that way, one may obtain a better control of the tolerance gaps, since an erroneous position of a previous module will be accounted for when placing the next module adjacent to it.
The term “predetermined target position” means that the turf modules are arranged in a position which is not governed by the position of other deployed turf modules. Rather, it is a predetermined position on a fixed support base, into which the turf module shall be placed. Of course, the respective predetermined target positions of respective adjacent turf modules are laid out with a pattern, thus not being arbitrary. However, according to the presented method above, the actual position of a previously deployed turf module does not alter the predetermined target position of another, not yet deployed target position. In other words, the position of the predetermined target position was determined before the deployment of a preceding turf module, and is thus not affected by the deployment of such a preceding turf module.
By installing the modules with tolerance gaps between their turf edges, the method of deploying the turf modules is suited for module deployment without friction between adjacent and facing turf edges. In this way, less damage to the turf edges of the turf modules is inflicted during deployment of the turf modules.
When arranging the modules in positions that are governed by the position of previously installed turf modules, the positioning system will deliver information on such previously installed modules. Such position information may be measured, or may be recorded during the installment of the previous modules, or both.
Advantageously, during step c), the tolerance gap is void when a turf module is installed adjacent a previously installed turf module.
In further advantageous embodiments, a turf edge resetting assembly is used to reset the shape of the turf edges before installing the turf modules, i.e. before step a) above. This step contributes in avoiding contact between the turf edges during installation. Various types of a turf edge resetting assembly may be used, of which some are discussed herein.
When resetting the turf edges before installing the turf modules, one may reset the turf edges to the template shape, which corresponds the shape governed by the turf module assembling station. Alternatively, one may reset the turf edges inwardly beyond this template shape, in order to even further reduce the risk of contact between the turf edges during installation of the modules.
As discussed herein, after installation, the turf edges will creep towards each other to fill the tolerance gap, thereby providing a smooth, closed interface between adjacent turf edges.
In some embodiments, the operated or remotely operated lifting and transport vehicle is positioned, when lifting the turf module, entirely within the area of the turf layer (i.e. not being visible from above). Thus, according to some embodiments, the lifting and transport vehicle 103 may have a footprint, which is less than the footprint of a turf module 100. In alternative words, the vertical projection of the turf module may cover the entire vertical projection of the vehicle. A result of this feature is that the vehicle 103 can move the turf module 100 towards an already installed, adjacent module along any suitable direction. Contrary to this, by using for instance a forklift, one cannot arrange the module edge that faces the forklift, against an already installed turf module. This feature may advantageously be used method above. This feature is illustrated with the schematic drawings of
In the embodiment shown in
According to another aspect of the invention, there is provided a turf sports field system comprising a turf sports field constituted at least in part of a plurality of turf modules with peripheral turf edges, and further comprising one or more remotely operated or autonomously operated lifting and transport vehicles that are configured to lift and move the turf modules. When the turf modules are in installed positions, the positions of the turf edges of respective turf modules are adjacent turf edges of adjacent turf modules, and there is a tolerance gap between the adjacent turf edges.
With such a turf sports field system, harm to the turf edges during installation is avoided, since they are installed without contacting each other.
Gaps between facing turf edges can be configured to be closed by creeping of the turf edges towards each other. This will be discussed with reference to
In preferred embodiments, the tolerance gap can be between 0.5 and 30 millimeters, and preferably between 0.5 and 20 millimeters.
Advantageously, the turf sports field system can further comprise a turf edge resetting assembly, which is configured to reset turf edges towards a template shape. By using such a turf edge resetting assembly before installation of the turf modules, one reduces the risk of contact between the turf edges during installation, and thus also the risk of harm to the turf edges.
Advantageously, the system can further comprise a positioning system configured to deliver turf module position information of a turf module being lifted and moved by the remotely operated or autonomously operated lifting and transport vehicle. Turf position information from such a positioning system can be supplied to a control unit, e.g. a computer that controls the movement of the vehicles.
Furthermore, in such a system, position indication elements may be arranged on the turf modules. The position indication elements are preferably arranged on the vertical side walls of the turf modules, such as on an aluminum profile, and are configured to be readable by the positioning system. Examples of such position indication elements may be RFID tags or optically readable marks, or reflection units. Such position indication elements 106 are depicted in
The system may also comprise position indication elements in a fixed support base, onto which the turf modules are installed. The lifting and transport vehicles may then use such position indication elements to navigate. Moreover, such position indication elements may be installed to indicate predetermined target positions.
Advantageously, a turf sports field may comprise at least ten turf modules that together, when assembled, form a sports field or a part of a sports field.
Advantageously the turf modules have a rectangular shape and together form a grid pattern, wherein at least some turf modules are interposed between at least four adjacent turf modules. In such embodiments, one will need to install some turf modules next to at least two turf edges that are arranged orthogonally with respect to each other, i.e. arranging a turf module into a “corner” made up by the turf edges of previously installed modules. With the turf sports field system according to the invention, wherein the modules are installed in predetermined target positions, one may avoid sliding the adjacent turf edges against each other during installation, since there is some distance between the turf edges.
The gaps between facing turf edges can be configured to be closed by creeping or yielding of the turf edges towards each other. Alternatively or in addition, these gaps may comprise a flowable, solid state material, which is configured to fill the gaps by gravity based flow into the gaps. Alternatively, the gaps may be open, in a non-filled state. According to this embodiment of the inventive turf field, there is no additional shaped element that is introduced into these gaps, except in some embodiments the flowable solid state material. Such a flowable, solid state material may typically be sand and/or soil. As discussed also above, the solution provides for deployment of the turf modules without collision or friction between the turf edges of adjacent modules.
A plurality of turf modules means that at least two turf modules are used to assemble the turf sports field. For instance, a football field may be divided into two separable turf modules, three modules, or more.
Advantageously, the turf modules discussed herein may have a movable support base 3 and at least four support legs 101, wherein the support legs 101 are configured to support the movable support base 3. Moreover, the support legs 101 should be arranged with a such a distance from the center of gravity of the turf module 100, that the lifting and transport vehicle 103 can be accommodated below the movable support base 3 and below the center of gravity, with respect to the horizontal directions.
Furthermore, the lifting and transport vehicle 103 should be able to move into the position under the center of gravity from at least two sides, preferably from four sides, of a rectangular shaped turf module.
Part D—Root Cutter
When adjacent turf edges are positioned close to each other, for instance abutting each other, growing roots will bridge over to the oppositely arranged turf edge. That is, turf roots will grow from one turf module and into the soil of the adjacent turf module. This will in many cases be advantageous, since such root bridging will increase the strength and integrity of the turf edges. For instance, if a football player tramples with a high force and possibly with an inclined direction onto the interface between two turf edges, a plurality of bridging roots will reduce the possible damage to the turf edges.
However, when separating the turf modules, such as for removing the turf modules for maintenance or preparing for an event not using the turf field, turf roots that bridge over the turf edge interface, may harm the turf edges. Merely pulling the turf modules apart, may result in ripping away some of the turf edges. Hence, it is advantageous to cut the bridging turf roots before separating the turf modules.
It is known to use a circular saw blade, to cut out slabs of turf from a turf field grown directly on the ground. Such a solution may also be used when cutting the bridging turf roots between turf modules. However, in some embodiments, the turf edge on a turf module will be equipped with a root barrier. In such embodiments, one will seek to not cut into and harm the root barrier. The root barrier may prevent growth of bridging roots at the position of the root barrier. In some solutions, root barrier may be arranged below an upper, exposed portion of the turf edge, so that turf roots may bridge at the position of the exposed portion (exposed root zone). These features will be discussed in more detail later.
In addition, the embodiment shown in
It shall be understood however, that other embodiments may be without the guide wheels 411 and the guide beam 409. That is, having the guide portion 407 arranged between the rigid wall portions 9, can also suffice for guiding of the root cutting device 400. Such an embodiment is shown in
The root cutting devices 400 shown in
Consequently, for the object of cutting such bridging turf roots, without harming a root barrier or other equipment below the position of the bridging turf roots, it is provided
D1) A root cutting device (400), which has a cutting portion (403) adapted to cut through turf roots extending from a first turf edge of a first turf layer to a second turf edge of a second turf layer, wherein the root cutting device has a blunt portion below the cutting portion, and a guiding portion below the cutting portion.
In some embodiments, the blunt portion overlaps with or is the same as the guiding portion.
D2) Advantageously, the guiding portion can be below the blunt portion, and be configured to engage with a solid portion of a movable support base (3).
Thus, when moving the root cutting handling assembly 450 along the interface between two adjacent turf edges 5, the root cutting device 400 will have the correct position even if the root cutting handling assembly 450 should be somewhat out of the default position. That is, if moving the root cutting handling assembly 450 not perfectly along the turf edges 5, the root cutting device 400 will move with respect to the root cutting handling assembly 450 in order to maintain its correct position.
Optionally, the root cutting handling assembly 450 can also include a cutting unit alignment means 459. The cutting movement alignment means 459 can include a rotating, threaded bar 461 which is rotated with a bar actuator 463. With a rotation to linear translation means in the cutting unit 451, the position of the cutting unit 451 will be governed by the rotational position of the threaded bar 461. The cutting unit 451 can also comprise an alignment sensor means 465 configured to sense the position of the cutting unit 451. With a (not shown) microprocessor or other suitable means, the cutting unit alignment means 459 can then be controlled on the basis of input from the alignment sensor means 465. The function of the alignment sensor means 465 can for instance be based on RFID signals or laser beams.
Hence, also provided is
D3) A root cutting device (400) which is arranged on a root cutting handling assembly (450) that comprises support wheels (457), and is flexibly supported thereon, in the direction transversal to the rolling direction of the carriage.
The root cutting handling assembly 450 can typically be in form of a carriage. The root cutting device 400 is able to move with respect to the carriage, in the direction crosswise to the moving direction of the carriage, when the carriage is moved on its wheels. In that way, although the carriage is moved precisely in parallel with a turf edge, the cutting device will adapt by means of the guiding portion, thereby remaining in the correct position between the first and second turf edges.
The guiding portion 407 has a ball-shaped end which fits into a guiding groove between the rigid wall portions 9 of two turf modules 100.
By reciprocating the cutting string 471 back and forth, by means of a reciprocating action with the string actuator 477, while the cutting string is arranged between two adjacent rows of turf modules 100, a cutting action will occur. That is, by moving the cutting string 471 back and forth, it will cut its way upwards through the bridging turf roots, until it has cut through, as shown in the lower drawing of
In an alternative embodiment, the spring 475 could be replaced with a roll and the cutting string 471 could be run as a loop. In that way, one would not have to reciprocate the cutting string 471, but one could rather run the string in one continuous direction to achieve the cutting function.
When uninstalling the turf field, i.e. when removing the installed modules 100 from one another, the operator can reach the free end 471a, and pull it up and sideways for cutting through turf roots that bridge over to the root zone of an adjacent turf module 100. This process is illustrated in
Hence, there is provided a method of separating two adjacent turf modules (100) having adjacently arranged respective turf edges, comprising the following steps:
There is also provided a turf field comprising a plurality of adjacently arranged turf modules (100), wherein at least some of the turf modules are provided with a cutting string (471) which is releasably attached to a side portion of the turf module and which is fixed to the turf module at one position of the cutting string. Instead of fixing the cutting string to the turf module at the string end, one may also fixate it at another position on the string.
Part E—Turf Edge with Root Barrier
Above, the concept of a root barrier sheet was shortly introduced. In the prior art, international patent application publication WO9826847 discloses a solution where turf slabs are laid down on a tray with a base and peripheral skirt. Also suggested is a detector tape or a metal implant, in order to locate and facilitate the cutting. It also suggests a light netting or plastic arranged along the edge of the turf slabs.
Hence, the concept of a sheet for reduction of root bridging across the turf edge interfaces, is known for turf slabs.
In the following, a discussion of various inventive features relating to a turf edge will be discussed on a general basis, followed by a more detailed description of example embodiments.
There is provided
E1. A turf layer (1) arranged on a movable support base (3), wherein the turf layer comprises a soil (15) with a root zone (12), the turf layer (1) having a turf edge (5), characterized in that a vertically arranged root barrier sheet (13) extends along the turf edge (5) and at the elevation of the root zone (12).
A root barrier sheet is arranged at least partly along the vertical extension of the root zone. The root barrier sheet may also have a longer vertical extension than the vertical extension of the root zone.
Herein, the term sheet shall be construed as a relatively thin piece of flat material. Due to safety for players, such as a football player on the turf field, it cannot be in the form of a rigid plate, since it advantageously should be arranged relatively close to the upper surface of the field.
With the term vertically arranged, is meant substantially vertically, i.e. having the main extension in the vertical direction.
In some embodiments, the root barrier sheet may be attached to a rigid wall portion by means of protrusions arranged to the root barrier sheet structure, which can be inserted into receiving grooves in the rigid wall portion.
In some embodiments, the turf edge has an exposed root zone (11), wherein turf roots (39) of a first turf edge (5) extend from the exposed root zone (11) of the first turf edge (5) into the exposed root zone (11) of an adjacent turf edge (5), wherein the exposed root zone (11) is arranged above a root impermeable portion (14) of the root barrier sheet (13).
By having an exposed root zone, turf roots may grow to bridge over to the exposed root zone of an adjacent turf edge/adjacent turf layer. Such root bridging may enhance edge stability, and contribute to an even surface at the interface between two turf edges.
A water absorbent layer (49) can be arranged between the root barrier sheet (13) and the soil (15).
The water absorbent layer is a layer, which absorbs and retains water. This encourages root growth into this layer. Thus, having the water absorbent layer arranged along the root barrier sheet will enhance the root growth into the area of the root barrier sheet, and thereby increase the stability of the turf edge. Particularly suitable materials used in the water absorbent layer can be recycled fibers/cloth.
Advantageously, the water absorbent layer can be root permeable, so that the turf roots may grow through the water absorbent layer, and possibly grip onto the internal face of the root barrier sheet. Such an embodiment will provide a stable turf edge.
Another effect of the water absorbent layer is to maintain sufficient moisture also at the edge areas during drought periods.
In some embodiments, the root barrier sheet (13) and the water absorbent layer (49) can be one common structure.
The root barrier sheet and the water absorbent layer being one common sheet structure means that they are produced as one structure, wherein the water absorbent layer is integrated with the root barrier sheet. With such a common sheet structure, the root barrier sheet and the water absorbent layer can be mounted to the movable support base in one single operation. For instance, the common sheet structure may be pulled out from a drum onto which the common sheet structure is stored before being installed. Advantageously, the turf roots may then grow into and thus grip onto the water absorbent layer itself.
Moreover, a mesh layer (51) can be arranged along the turf edge (5), along and in parallel with the root barrier sheet (13).
The mesh layer is root permeable, meaning that roots may (and will) grow through the mesh layer. When roots have grown through the mesh layer, the mesh layer will, together with the roots, enhance stability for the turf edge. In some embodiments, the mesh layer may be a flat sheet-like layer.
The mesh layer (51) can comprise mesh layer strands that extends at least partially crosswise to the direction of the turf edge (5) and the vertical direction.
The term mesh layer strands shall herein be broadly construed. That is, such strands shall be construed as structures by means of which the mesh layer is constructed. Thus, the mesh layer according to this embodiment will have an extension in the vertical direction and in the direction parallel to the direction of the turf edge, and in addition an extension crosswise to these two directions. One may think of this direction as the thickness of the mesh layer.
The root barrier sheet (13) can in some embodiments have an internal face (37), facing the soil (15), and an oppositely facing external face (35), wherein the internal face (37) exhibits a fibrous or porous surface.
Such an internal face of the root barrier sheet will advantageously be held tightly by a plurality of roots gripping onto the root barrier sheet.
Moreover, advantageously the external face will have a smooth surface. With such a smooth surface of the root barrier sheet, less friction between adjoining external faces of the root barrier sheets of adjacent turf layers will exist, when one turf layer is moved along the other. That is, if one external face of one root barrier sheet slides along the abutting external face of another root barrier sheet, the turf edge will not become damaged by friction forces arising between the two root barrier sheets.
The movable support base (3) can have a rigid side portion (21) extending along the turf edge (5), wherein a compressible elongated body (23) is interposed between the upper face (25) of the rigid side portion (21) and the soil (15).
As will be explained in more detail below, such a compressible elongated body will give compressibility to the turf layer at the position of the rigid side portion.
Moreover, the movable support base (3) can comprise a rigid side portion (21) that extends along the turf edge (5), wherein the upper edge of the rigid side portion (21) exhibits an upwardly facing surface (25) which is provided with an attachment profile (27).
The compressible elongated body can advantageously rest onto such a surface, or even be retained in place by said attachment profile.
The root barrier sheet (13) can comprise a fringed upper portion (41).
The feature of having the upper portion of the root barrier sheet fringed may take numerous embodiments. For instance, a plurality of cutouts may be arranged at the upper edge of the root barrier sheet, extending some distance downwards. Such cutouts may advantageously have a tapering shape, wherein the width of the cutouts is largest at the upper edge of the root barrier. Instead of cutouts, one can also imagine a plurality of slits, i.e. an embodiment where none of the material of the root barrier sheet is removed, but wherein cuts are arranged in the upper edge of the root barrier sheet.
Advantageously, the turf roots may grow through the fringed upper portion, and the fringed upper portion may thus be defined as being a part of the exposed root zone.
The fringed upper portion may extend vertically above the upper face of the soil. Particularly in such embodiments, the fringed upper portion can be made in the same color as the turf leafs, i.e. green. The fringed upper portion may be an artificial turf.
A horizontally extending turf reinforcement layer (19) can be embedded in the root zone (12).
In some embodiments, the turf reinforcement layer can be a flexible mat, such as the mat of an artificial turf. In other embodiments, the turf reinforcement layer can be in the form of a more rigid grid layer. In such an embodiment, horizontally extending anchoring stems of the grid layer can extend through anchoring apertures in the root barrier sheet, and wherein root barrier retaining organs retains the root barrier sheet in contact with the turf layer. Preferably, the anchoring apertures are vertically extending slits in the root barrier sheet. With such apertures, the anchoring stems may take varying vertical positions with respect to the root barrier sheet.
Alternatively, one may use other means for anchoring the root barrier to the soil layer. For instance, elongated anchoring strings may be inserted in a substantially horizontal direction, into the soil/root zone, through the root barrier sheet. Such anchoring strings may comprise anchoring structures, such as barbs, or a corrugated configuration.
In some embodiments, a turf reinforcement layer (19) can be arranged in the root zone (12), the turf reinforcement layer (19) comprising a mat (19a) arranged below the upper surface of the soil (15) and synthetic fibers (19b) which extend upwards from the mat (19a).
The root barrier sheet (13) and a water adsorbent layer (49) can be made in one piece.
Furthermore, an edge wall (50) comprising the root barrier sheet (13), and a compressible elongated body (23) can be made in one single piece.
In some embodiments, support walls may extend between the edge wall and the compressible elongated body. Such support walls may advantageously exhibit an orientation transverse to the inner face of the edge wall. The support walls will contribute to the stability of the edge wall and hence the overall turf edge.
The movable support base (3) can comprise a rigid wall portion (9), and a vertical edge wall (50) can comprise the root barrier sheet (13). The vertical edge wall (50) can then be arranged laterally beyond the rigid wall portion (9).
According to another aspect of the invention, there is provided a method of providing a turf edge (5) of a turf layer (1) arranged on a movable support base (3), the method comprising
Step c may comprise sowing seeds in the upper face of the soil material, and let the plants grow. Alternatively, one may lay pre-grown slabs of turf onto the soil material. By laying pre-grown slabs of turf, one may obtain a turf edge with a developed root zone. A developed root zone will contribute to turf edge stability.
In such a method, step a) may include arranging the root barrier sheet (13) along a supporting construction wall (47), and the method can further comprise the following step:
The supporting construction wall may for instance be a plate shaped member that may be attached onto and later removed from the movable support base. It may also be a fixed part of another structure. That is, it may for instance be a larger wall, against which the movable support base is arranged during step b). Then, after filling soil material onto the movable support base, the movable support base can be removed from the wall. Hence, the term “removing” shall be construed as being removable from the turf edge. Such removal can take place by moving the supporting construction wall away from the turf edge, or by moving the turf edge away from the wall (as in the case with a fixed wall).
Furthermore, in some embodiments, the supporting construction wall may remain along the turf edge until the grass and its roots have grown. In other embodiments, the construction wall is removed after having filed soil material onto the movable support base, before or immediately after sowing the seeds.
In this method, step a) can further include arranging a water absorbing layer (49) adjacent the root barrier sheet (13).
Advantageously, the method may further include arranging a mesh layer adjacent the water adsorbing layer, or adjacent the root barrier sheet. That is, some embodiments may include the root barrier sheet. Other embodiments may include the root barrier sheet and the water adsorbing layer. Further embodiments may include the root barrier sheet and the mesh. Still further embodiments may include all of these layers.
When constructing or building a turf layer on the movable support base, in an alternative embodiment one may install slabs of pre-grown turf onto the soil. Then one can let the turf roots grow further, and thereby enhance the stability of the turf edge.
According to yet another aspect of the invention, there is provided a removable turf edge support arrangement (70), which comprises
Advantageously, the support fingers and the anchoring pins extend in parallel direction, out from a common main body. Moreover, the support fingers and the anchoring pins may advantageously be arranged in two separate and parallel rows. Moreover, the main body that bridges the support fingers and the anchoring pins may advantageously comprise apertures through which light may reach the surface of a soil when the support arrangement is installed at a turf edge.
While the various aspects of the invention have been discussed in general terms above, some detailed and non-limiting examples of embodiments will be discussed in the following with reference to the drawings.
The shown turf layer 1 in
At a lower portion of the shown turf layer 1 in
At an upper portion of the soil, there is an exposed root zone 11. In the shown embodiment in
Below the exposed root zone 11, there is arranged a root barrier sheet 13. The root barrier sheet 13 is impermeable to the turf roots. That is, the turf roots are not able to grow through the root barrier sheet 13.
In some embodiments though, one could imagine that the root barrier sheet 13 is partly permeable, so that only some roots are able to grow through it. Such embodiments will be discussed below, with reference to
Since there is some vertical distance between the top surface of the soil and the top of the root barrier sheet 13, the root barrier sheet 13 will not be visible when one turf edge 5 is arranged in abutment against an adjacent turf edge 5 of another turf layer 1. The turf roots 39 in the position of one turf edge 5 may grow into the turf edge of an adjacent turf layer 1, in the position of the two facing exposed root zones 11 (cf. also
Reference is now made to
Above the upper surface of the soil 15, the green portion, i.e. the turf leafs 17, are shown. Below the turf leafs 17 there is a root zone 12. The root zone 12 extends from the upper face of the soil 15, some distance downwards into the soil 15.
In the embodiment shown in
In the shown embodiment of
It should be clear to the skilled person, that the turf layer 1 according to the invention can also be without such a turf reinforcement layer 19.
Still referring to
In one embodiment, the upper surface 25 of the profile 21 can be provided with a retaining groove 27. The retaining groove 27 will contribute in retaining the compressible body 23 in place. This may be particularly advantageous when filling soil material onto the movable support base 3. Advantageously, the compressible body 23 can be provided with an oppositely facing profile, fitting snugly into the retaining grove 27 of the upper surface 25.
Also shown in
The root barrier sheet 13 shown in this embodiment (
In the embodiment shown in
An advantage with the smooth surface of the external face 35, is that friction between two adjacent root barrier sheets 13 is reduced when moving one turf layer 1 with respect to another, adjacent turf layer 1. Such mutual movement may take place for instance when installing several turf layers 1 to form a turf field, such as a sports field in a sports stadium. Also, when disassembling a turf field, such mutual, sliding movement between adjacent turf edges 5 may take place. By having a smooth surface with low friction, the risk of damaging the turf edge 5, including the root barrier sheet 13, is reduced.
Moreover, by providing the root barrier sheet 13 with a porous and/or fibrous surface of the internal face 37, the turf roots 39 will contribute in retaining the root barrier sheet 13 in place along the turf edge 5 (cf. e.g.
Although discussed in connection with the embodiment shown in
In the embodiment shown in
While the entire root barrier sheet 13 shown in
An example of such use is depicted in
As will be understood by the skilled person, the turf roots 39, as the one shown in
For some embodiments, providing the root barrier sheet 13 with the fringed upper portion 41 makes it more advantageous to let the root barrier sheet 13 extend all the way up to the upper surface of the soil 15 (cf.
As the turf roots 39 will grow through root permeable portion 16 of the root barrier sheets 13 disclosed in
Thus, when the turf layers 1 are removed from one another, the roots 39 will contribute in retaining the root barrier sheets 13 in place. Thus, the turf edge will not be broken. Above the upper edge of the root barrier sheets 13, some roots have bridged over to the root zone 12 of the adjacent turf edge 5. This bridging has taken place through the exposed root zone 11.
Notably, in the embodiment shown in
For embodiments including the fringed upper portion 41 of the root barrier sheet 13, the fringed upper portion 41 may not extend all the way up to the upper surface of the soil 15. In such embodiments, the exposed root zone 11 would include partly a section having the fringed upper portion 41, and partly a root zone without any root barrier sheet 13 covering it.
In this embodiment, in addition to the root barrier sheet 13, a water absorbent layer 49 is arranged adjacent and in parallel with the root barrier sheet 13. The water absorbent layer 49 is arranged to adsorb and hold water. Hence, it will attract root growth towards the water adsorbent layer 49, as the roots 39 will seek this source of water. The water absorbent layer 49 can be made of a variety of different materials, for instance cloth. For instance, it can be made of recycled textiles.
In particular advantageous embodiments, the root barrier sheet 13 and the water absorbent layer 49 can be made as one product. For instance, the internal face 37 of the root barrier sheet 13 shown in
In addition to the two said functions, the water retentive behavior of the water absorbent layer 49 also contributes against excessive dry conditions during drought periods. This applies particularly if the turf edge 5 is in a storing position without being arranged in abutment with an adjacent turf edge 5.
In embodiments where the water absorbent layer 49 is not integrated as a part of the root barrier sheet 13, it should preferably be permeable to the roots 39. In this way, the roots may still engage with the internal face 37 of the root barrier sheet 13.
Also schematically shown in the embodiment depicted in
In the embodiment shown in
In the embodiment shown in
This embodiment, as shown in
With respect to the various embodiments discussed herein, the root barrier sheet 13 and the water adsorbing layer 49 together constitute an edge wall 50. In other embodiments, the edge wall 50 may be without the water adsorbing layer 49. Or, it may in addition comprise a mesh 51 (cf.
The combined product, including the compressible body 23, the root barrier sheet 13 and the water adsorbing layer 49, can advantageously be made of a rubber foam. It may be made of one, single, isotropic material. However, depending on the material used, to prevent roots 39 from penetrating through the root barrier sheet 13, a root impermeable layer can be fixed to the external face 35 of the product (i.e. the external face of the root barrier sheet 13). One can also imagine that the compressible body 23, the water adsorbing layer 49, and the root barrier sheet 13 are of different materials, which have been joined together, such as with an adhesive or vulcanization.
The embodiment shown in
When attached, the artificial turf strip 61 may have the same function as the fringed upper portion 41 of the root barrier sheet discussed above. It will contribute in retaining soil 15 in place at the level of the exposed root zone 11. Also, it may to some degree limit the amount of turf roots 39 that grows across the interface between two adjacent turf edges 5, into the root zone of the adjacent turf edge 5.
It will be clear to the skilled person that the artificial turf strip 61 and the attachment groove 65 may and may not be present in the embodiment discussed with reference to
As seen best in
Advantageously, the support walls 69 can be made of the same material as at least one of the compressible body 23 and the edge wall 50. As with the edge wall 50 and the compressible body 23, the support walls 69 also need to be compressible, so that they not hinder compression of the edge wall 50.
The embodiments of the grid layers 53 in
Due to the vertical slits 57, a vertical downward movement of the grid layer will not pull down the root barrier sheet 13. Moreover, the exact vertical position of the horizontal grid layer 53 is not important for attachment of the root barrier retaining means 55, 59.
In the embodiment shown in
When in use, the removable edge support arrangement 70 is placed with its support fingers 73 in the area of the turf edge 5. The anchoring pins 75 are inserted into the soil 15 at a distance from the turf edge 5. This is shown in
In some embodiments, depending on the characteristics of the edge wall 50 and of the support fingers 73, the support fingers 73 may be inserted into the edge wall 50 itself. For instance, if the edge wall 50 comprises a water adsorbent layer 49 made of a rubber foam, thin support fingers 73 may be inserted into it.
The removable edge support arrangement 70 will typically be used when a movable support base 3 (cf.
To ensure that light reaches the seeds and the sprouts, the main body 71 comprises apertures 77, which permit light to reach the area between the support fingers 73 and the anchoring pins 75.
Also disclosed herewith is a composite elongated turf edge element comprising an elongated root barrier sheet (13) joined to an elongated water absorbing layer (49), wherein the root barrier sheet (13) and the water absorbing layer (49) are fixed together by means of an attachment means, such as an adhesive or a weld.
With such a composite elongated turf edge element, the construction of a turf module 100 is facilitated.
Number | Date | Country | Kind |
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20161071 | Jun 2016 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/065698 | 6/26/2017 | WO | 00 |