Embodiments described herein relate generally to light fixtures, and more particularly to systems, methods, and devices for modular systems mounted under a cabinet.
In certain applications, the size and shape of a light fixture can be constrained. For example, in a kitchen setting, a user may want one or more light sources mounted under cabinetry. However, because of clearance concerns (such as a user's ability to work and/or store items on a counter under the cabinetry), aesthetics, and/or any of a number of other considerations, any light fixtures mounted to the underside of the cabinetry will be constrained. A light fixture mounted to an underside of a cabinet can be called an under cabinet light fixture. When multiple light fixtures are used in such an application, these light fixtures can share a common source of power and/or control signals.
In general, in one aspect, the disclosure relates to a modular under cabinet system. The modular under cabinet system can include a first under cabinet module disposed in a first location, where the first under cabinet module performs a first function, where the first under cabinet module receives power from a source, where the first under cabinet module performs the first function using the power. The modular under cabinet system can also include a second under cabinet module disposed in a second location, where the second under cabinet module is coupled to the first under cabinet module to allow for the transfer of the power therebetween, where the second under cabinet module performs a second function using the power.
In another aspect, the disclosure can generally relate to an under cabinet module of a modular under cabinet system. The under cabinet module can include a housing having a body. The under cabinet module can also include a first coupling feature disposed on the body of the housing, where the first coupling feature is configured to couple to a first adjacent module of the modular under cabinet system. The under cabinet module can further include a first functional feature disposed, at least in part, within the body of the housing, where the first functional feature does not provide general illumination. The first functional feature can consume an amount of energy that is less than a threshold required for energy efficiency certification.
These and other aspects, objects, features, and embodiments will be apparent from the following description and the appended claims.
The drawings illustrate only example embodiments of under cabinet light fixtures and are therefore not to be considered limiting of its scope, as under cabinet light fixtures may admit to other equally effective embodiments. The elements and features shown in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the example embodiments. Additionally, certain dimensions or positions may be exaggerated to help visually convey such principles. In the drawings, reference numerals designate like or corresponding, but not necessarily identical, elements.
The example embodiments discussed herein are directed to systems, apparatuses, and methods for modular under cabinet systems. Example systems described herein include multiple modules that are coupled to each other. Each module in an example system can serve one or more purposes. For example, a module in an example system can be a light fixture that emits light. As another example, a module in an example system can include a USB port that can be used to charge an electrical device (e.g., a cell phone, a MP3 player).
As yet another example, a module in an example system can include one or more energy storage devices (e.g., batteries). As still another example, a module in an example system can include a sensor device. In such a case, the sensor device can be used in the operation of another module. As yet another example, a module in an example system can include a ground fault circuit interrupter (GFCI) receptacle. As still another example, a module in an example system can include a voice-activated controller.
A module commonly known in the art is a light fixture (also called an under cabinet light fixture). When a module is a light fixture, the module can have one or more of a number of types of sockets into which one or more light sources are electrically and mechanically coupled. Examples of types of sockets can include, but are not limited to, an Edison screw base of any diameter (e.g., E26, E12, E14, E39), a bayonet style base, a bi-post base, a bi-pin connector base, a wedge base, and a fluorescent tube base.
A light source of an under cabinet fixture can electrically and mechanically couple to the socket and can be of a light source type that corresponds to the type of socket. Examples of light source types of the light source can include, but are not limited to, light-emitting diodes (LEDs), incandescent lamps, halogen lamps, G10/GU10, G9/GU9, AR111/PAR36, T3, MR-11, and MR-16. If the light source of an under cabinet light fixture is a LED, the LED can be of one or more of a number of types of LED technology, including but not limited to discrete LEDs, LED arrays, chip-on-board LEDs, edge lit LED panels, and surface mounted LEDs.
Each module in an example system can be mounted in spaces with relatively low clearance, such as on the bottom of a cabinet in a kitchen, a lab, or a doctor's office. Alternatively, each module in an example system described herein can be used in other applications where clearance is not at issue. Each module in an example system can be electrically coupled, directly or indirectly, to a power source to provide power and/or control to the module. The power source can provide the module with one or more of a number (and/or a range) of voltages, including but not limited to 120 V alternating current (AC), 110 VAC, 240 VAC, 24 V direct current (DC), and 0-10 VDC.
Each module of an example system can be of any size and/or shape. Further, each module can have one or more of any of a number of features (e.g., light emission, connectivity, port availability). An example system can be located indoors and/or outdoors and can be mounted to a surface (e.g., cabinet, wall, ceiling, pillar), be part of a lamp or other electrical device, or be used with any other suitable mounting instrument. Each module of an example system can be used in residential, commercial, and/or industrial applications. A module of an example system can operate from a manual fixture (e.g., on/off switch, dimming switch, pull chain), a photocell (which can be part of another module), a timer, and/or any other suitable mechanism.
Any components (e.g., end cap) of a module of an example system, or portions thereof, described herein can be made from a single piece (as from a mold, injection mold, die cast, or extrusion process). In addition, or in the alternative, a component (or portions thereof) of a module of an example system can be made from multiple pieces that are mechanically coupled to each other. In such a case, the multiple pieces can be mechanically coupled to each other using one or more of a number of coupling methods, including but not limited to epoxy, welding, fastening devices, compression fittings, mating threads, and slotted fittings. One or more pieces that are mechanically coupled to each other can be coupled to each other in one or more of a number of ways, including but not limited to fixedly, hingedly, removeably, slidably, and threadably.
Components and/or features described herein can include elements that are described as coupling, fastening, securing, or other similar terms. Such terms are merely meant to distinguish various elements and/or features within a component or device and are not meant to limit the capability or function of that particular element and/or feature. For example, a feature described as a “coupling feature” can couple, secure, fasten, and/or perform other functions aside from strictly coupling. In addition, each component and/or feature described herein (including each component of an example under cabinet light fixture) can be made of one or more of a number of suitable materials, including but not limited to metal, ceramic, rubber, and plastic.
A coupling feature (including a complementary coupling feature) as described herein can allow one or more components (e.g., an end cap) and/or portions of a module of an example system to become mechanically and/or electrically coupled, directly or indirectly, to another component and/or portion of another module of the example system. Further, one portion of a module of an example system can be coupled to another portion of the same module by the direct or indirect use of one or more coupling features. A coupling feature can include, but is not limited to, a clamp, a portion of a hinge, an aperture, a recessed area, a protrusion, a slot, a spring clip, a tab, a detent, and mating threads.
In addition, or in the alternative, a portion of a module of an example system can be coupled to another portion of the same module or a different module using one or more independent devices that interact with one or more coupling features disposed on a component of the module. Examples of such devices can include, but are not limited to, a pin, a hinge, a fastening device (e.g., a bolt, a screw, a rivet), and a spring. One coupling feature described herein can be the same as, or different than, one or more other coupling features described herein. A complementary coupling feature as described herein can be a coupling feature that mechanically couples, directly or indirectly, with another coupling feature.
In certain example embodiments, the modules (or portions thereof) of example systems described herein meet one or more of a number of standards, codes, regulations, and/or other requirements established and maintained by one or more entities. Examples of such entities include, but are not limited to, Underwriters' Laboratories (UL), the National Electric Code (NEC), the California Energy Commission (CEC), the Department of Energy (DOE), and the Institute of Electrical and Electronics Engineers (IEEE). For example, UL may require that wiring (also called electrical conductors, as defined below) that electrically couples to a module (e.g., an under cabinet light fixture) of an example system cannot be removed by pulling on such wiring from outside the module. As another example, modules of example systems can comply with the Restriction of Hazardous Substances (ROHS) Specification CL-ES-1025.
In addition, or in the alternative, the modules of example under cabinet systems can qualify for certain certifications and programs. For example, the modules of an example under cabinet system can be qualified for the ENERGY STAR® program for promoting energy efficient products. (ENERGY STAR is a registered trademark and service mark of the Environmental Protection Agency, a federal agency of the United States of America.)
As defined herein, an electrical enclosure is any type of connector or housing inside of which is disposed electrical and/or electronic equipment. Such electrical and/or electronic equipment can include, but is not limited to, power supplies, controllers, energy storage devices, electrical cables, and electrical conductors. Examples of an electrical enclosure can include, but are not limited to, a housing of a module, a housing of an electrical connector (or a portion thereof), a sleeve, and a conduit.
As described herein, a user can be any person that interacts with one or more modules of an example under cabinet system. Examples of a user may include, but are not limited to, a consumer, an electrician, an engineer, a mechanic, a home owner, a business owner, a consultant, a contractor, an operator, and a manufacturer's representative. For any figure shown and described herein, one or more of the components may be omitted, added, repeated, and/or substituted. Accordingly, embodiments shown in a particular figure should not be considered limited to the specific arrangements of components shown in such figure.
Further, if a component of a figure is described but not expressly shown or labeled in that figure, the label used for a corresponding component in another figure can be inferred to that component. Conversely, if a component in a figure is labeled but not described, the description for such component can be substantially the same as the description for the corresponding component in another figure. The numbering scheme for the various components in the figures herein is such that each component is a three-digit number or a four-digit number, and corresponding components in other figures have the identical last two digits.
Example embodiments of modular under cabinet systems will be described more fully hereinafter with reference to the accompanying drawings, in which example embodiments of modular under cabinet systems are shown. Modular under cabinet systems may, however, be embodied in many different forms and should not be construed as limited to the example embodiments set forth herein. Rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of modular under cabinet systems to those of ordinary skill in the art. Like, but not necessarily the same, elements (also sometimes called components) in the various figures are denoted by like reference numerals for consistency.
Terms such as “first”, “second”, “third”, “height”, “width”, “length” “distal”, “proximal”, “top”, “bottom”, “side”, “left”, and “right” are used merely to distinguish one component (or part of a component or state of a component) from another. Such terms are not meant to denote a preference or a particular orientation, and such terms are not meant to limit embodiments of modular under cabinet systems. In the following detailed description of the example embodiments, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
In the current art, under cabinet light fixtures (referred to herein as a type of module) are used to provide general illumination, as that term is used in the art.
In some cases, the main housing 105 can be configured in such a way that end caps are not needed, and so are not included in the module 100. The end caps 110 are discussed in more detail below with respect to
Referring to
Each end cap 210 can have a body that is defined by at least one wall. In this case, the body of each end cap 210 includes a side wall 211, a top wall 215, a bottom wall 212, another side wall 216, and yet another side wall 214. Each wall of the body of an end cap 210 can have any suitable length, height, and thickness (based, for example, on the configuration of the end of the main housing 205 to which the end cap 210 couples), which can each remain substantially constant or vary along another dimension of the end cap 210. In addition, each wall can be planar and/or non-planar (e.g., have a three-dimensional curvature). Further, each wall has an inner surface (facing toward the inside the light fixture when the end cap 210 is coupled to the main housing 205) and an outer surface (facing away from the module 200).
Each end cap 210 can also include one or more of a number of coupling features that perform one or more functions. For example, each end cap 210 can have multiple coupling features 217 that allow the end cap 210 to couple to the main housing 205 of the module 200. In this case, the coupling features 217 are apertures that traverse the side wall 211 and receive another coupling feature 299 (in this case, a fastening device, such as a screw). Specifically, as shown in
As another example of a coupling feature included with each end cap 210, each end cap 210 can have multiple coupling features 213 that allow the module 200 to couple to a mounting structure (e.g., an under surface of a cabinet). In this case, the coupling features 213 are apertures that traverse the bottom wall 212 and the top wall 215 and receive another coupling feature 298 (in this case, a fastening device, such as a screw or bolt). Specifically, as shown in
An end cap 210 can also include one or more features that allow power, control, and/or communication signals to enter into and/or leave the module 200. For example, an end cap 210 can include one or more coupling features that can couple to one or more complementary coupling features (e.g., an electrical connector end) of another component (e.g., another module, an electrical cable assembly). In this case, each end cap 210 has coupling feature 220 and coupling feature 230 each disposed on the side wall 211. Each coupling feature (coupling feature 220, coupling feature 230) of an end cap 210 can allow power, control, and/or communication signals to enter into and/or leave the under cabinet module 200.
Specifically, as shown in
One end cap can have different and/or additional features and/or components compared to the other end cap of the module 200. For example, end cap 210B includes a power control module 240 (e.g., an on/off switch, a dimmer) that is not included with end cap 210A. In this case, as shown in
As discussed above, in some cases, rather than having end caps 210, the housing 205 can be configured in such a way that the end caps 210 are not required. For example, if the housing 205 is formed from a mold and includes both ends, there is no need for end caps. In such a case, one or both ends of the housing 205 can include one or more coupling features (e.g., coupling feature 220, coupling feature 230). In some cases, regardless of whether the module 200 includes end caps 210, one or more coupling features can be disposed at some other location (e.g., rear wall 207, top cover 206) on the housing 205 of the module 200.
Similarly, module 300B has a functional feature 343B (in this case, in the form of a light chamber) integrated with the housing 305B, where the functional feature 343B is part of the function (lighting) of the module 300B. Module 300B has an end cap 310B coupled to the housing 305B. There is also an electrical cable assembly 350B partly disposed within the housing 305B, where the electrical cable assembly 350B includes an electrical cable 351B that can carry power, control, data, and/or communication signals used and/or generated by the module 300B. In this case, part of the housing 305B is removed to show the electrical cable assembly 350B for illustration purposes.
In some cases, the electrical cable 351A of the electrical cable assembly 350A and the electrical cable 351B of the electrical cable assembly 350B can be a single continuous electrical cable 351. In any case, each electrical cable 351 can have one or more coupling features (e.g., electrical connector end) that can be used to couple to some component (e.g., a module 300, another electrical cable 351) of the assembly 301. Alternatively, an end of the electrical cable 351 can be exposed electrical conductors that are received by a coupling feature (e.g., a terminal block) disposed within the housing 305A of the module 300A. In this configuration, module 300A and module 300B abut against each other, so that end cap 310A abuts against end cap 310B.
Similarly, module 400B has a functional feature 443B (in this case, in the form of a light chamber) integrated with the housing 405B, where the functional feature 443B is part of the function (lighting) of the module 400B. Module 400B has an end cap 410B coupled to the housing 405B. There is also an electrical cable 451B of the electrical cable assembly 450 that can carry power, control, data, and/or communication signals used and/or generated by the module 400B. The electrical cable 451B is disposed within the housing 405B and can be part of the electrical cable assembly 450, such as the electrical cable assembly 350B described above with respect to
Part of the electrical cable assembly 450 shown in
Similarly, module 500B has a functional feature 543B (in this case, in the form of a light chamber) integrated with the housing 505B, where the functional feature 543B is part of the function (lighting) of the module 500B. Module 500B has an end cap 510B coupled to the housing 505B. In this case, the housing 505B is intact, as in normal operations, and so the portion of the electrical cable assembly 550 disposed within the housing 505B is hidden from view.
A portion of the electrical cable assembly 550 of
The coupling feature 535B (e.g., an electrical connector end) is used in this case to couple to a complementary coupling feature (e.g., another electrical connector end, such as coupling feature 230A of
Referring to
The electrical cable assembly 650A is disposed between and is electrically coupled to module 600A and module 600C, and the electrical cable assembly 650B is disposed between and is electrically coupled to module 600A and module 600B. The electrical cable assembly 650A of
The coupling feature 635A-1 (e.g., an electrical connector end) at one end of the electrical cable 651A of the electrical cable assembly 650A is used in this case to couple to a complementary coupling feature (e.g., another electrical connector end) disposed in module 600C. Similarly, coupling feature 635A-2 (e.g., an electrical connector end) at the other end of the electrical cable 651A of the electrical cable assembly 650A is used in this case to couple to a complementary coupling feature (e.g., another electrical connector end) disposed in module 600A. The electrical cable 651A of the electrical cable assembly 650A can have any of a number of electrical conductors of any of a number of sizes and have any of a number of lengths.
As shown in
Module 600A of
However, unlike the modules discussed above and found in the current art, module 600A also includes an additional functional feature 643A-2 that in this case is in the form of a sensor module. In such a case, the functional feature 643A-2 can include one or more of any of a number of sensors, including but not limited to a passive infrared sensor, an ambient light sensor, a temperature sensor, a humidity sensor, a pressure sensor, a gas sensor, a carbon monoxide sensor, and a smoke sensor.
Further, when the functional feature 643A-2 is a sensor, the sensor can measure one or more of any number of parameters, including but not limited to power (e.g., current, voltage), light, temperature, pressure, humidity, smoke, gas content, and air flow. When the functional feature 643A-2 is a sensor, the sensor can be used in the operation of one or more other functional features of the module 600A and/or another module 600 (e.g., module 600C) in the subassembly 601.
Alternatively, when the functional feature 643A-2 is a sensor, the sensor can be used for some purpose independent of the other functional features 643 in the subassembly 601. In such a case, a network manager, master controller, or some other control element of a larger or different system can use the parameter measured by the sensor. For example, if the sensor is a smoke sensor, then the functional feature 643A-2 can be communicably coupled to a fire protection system that is independent of a lighting system of which functional feature 643A-1 is a part.
In some cases, if the addition of a sensor module to the module 600A results in a level of consumed power that exceeds a value that complies with some standard or certification (e.g., the ENERGY STAR® program), then an additional module (e.g., module 600D) can be added to the subassembly 601. In such a case, the additional module can have a functional feature of sensing capability. (In certain example embodiments, the additional module would have no other functional features aside from sensing capability.) In this way, when the additional module is in communication with module 600A, then the measured parameters (e.g., an amount of ambient light, motion) of the sensor of the additional module can be used to operate the light source of module 600A. By having separate modules, module 600A and the additional module can independently comply with a standard or certification, thereby allowing the subassembly 601 to be in compliance with that standard or certification.
Module 600B of
Module 600C of
Functional feature 643C-2 in this case is in the form of another sensor module, which can be substantially similar to the sensor module of the functional feature 643A-2 of module 600A discussed above. The sensor of the functional feature 643C-1 can measure the same parameter as, or a different parameter (e.g., infrared radiation) than, the sensor of the functional feature 643A-2 of module 600A.
Functional feature 643C-1 in this case is in the form of a USB port (e.g., type A, type C), which can be used for one or more of a number of purposes (e.g., to charge an electrical device (e.g., a cell phone, a MP3 player), to transfer (e.g., send, receive) files or other data, to add a device (e.g., a speaker, a microphone, an antenna)). As discussed above, in addition or in the alternative, a module 600 can include a functional feature 643 that includes a feature such as, for example, one or more energy storage devices (e.g., batteries), a ground fault circuit interrupter (GFCI) receptacle, a wireless router, a modem, and a voice-activated controller.
The housings 605 of the modules 600 of the subassembly 601 of
When one module 600 in the subassembly 601 is connected to another module 600 in the subassembly 601 using wireless technology or one or more coupling features in the form of electrical connectors, the relative position of the two modules 600 can be easily changed by a user, allowing the user to maximize the footprint or space provided under one or more cabinets (or any other location where the modules 600 can be mounted).
Module 700 is connected to module 800 using electrical cable assembly 750. Module 700 is also connected to module 900 using electrical cable assembly 850. Finally, module 900 is connected to module 1000 using electrical cable assembly 950. In this way, module 700, module 900, and module 1000 are connected in series with each other, and module 800 is connected in parallel with module 900 and module 1000. In certain example embodiments, one or more of the electrical cable assemblies of
The various functional features of the modules in the subassembly 701 of
Power to all of the modules of the subassembly 701 can be provided by a power source 780. The power source 780 provides AC mains or some other form of power to one or more modules within the subassembly 701. The power source 780 can include one or more of a number of components. Examples of such components can include, but are not limited to, an electrical conductor, a coupling feature (e.g., an electrical connector), a transformer, an inductor, a resistor, a capacitor, a diode, a transistor, and a fuse. The power source 780 can be, or include, for example, a wall outlet, an energy storage device (e.g. a battery, a supercapacitor), a circuit breaker, and/or an independent source of generation (e.g., a photovoltaic solar generation system). Alternatively, or in addition, one or more modules (e.g., module 700) can include one or more energy storage devices, which can provide power to one or more modules of the subassembly 701 when the power source 780 is unavailable.
Example modules can be installed without complicated electrical and/or mechanical manipulation or expertise, as with traditional under-cabinet light fixtures. In a system (e.g., a subassembly), at least one module can include a functional feature that is not traditionally found in an under-cabinet light fixture. Each example module can be coupled to another example module and/or currently-known under-cabinet light fixture using traditional coupling methods (e.g., electrical cable assembly, wirelessly (e.g., using inductive power transfer, using wireless communication). Each example module in a system, regardless of its functional features, are configured to comply with any of a number of standards and/or energy efficiency programs. The example modules are designed to be modular, meaning that an example can be added, removed, or relocated without affecting the performance of the other modules in the system. Using example embodiments described herein, the light fixture can be more energy efficient, provide particular types of lighting and other functional features, and provide a number of other benefits expressed or implied herein.
Although embodiments described herein are made with reference to example embodiments, it should be appreciated by those skilled in the art that various modifications are well within the scope and spirit of this disclosure. Those skilled in the art will appreciate that the example embodiments described herein are not limited to any specifically discussed application and that the embodiments described herein are illustrative and not restrictive. From the description of the example embodiments, equivalents of the elements shown therein will suggest themselves to those skilled in the art, and ways of constructing other embodiments using the present disclosure will suggest themselves to practitioners of the art. Therefore, the scope of the example embodiments is not limited herein.
This application claims priority under 35 U.S.C. § 119 to U.S. Provisional Patent Application Ser. No. 62/725,575, titled “Modular Under Cabinet Systems” and filed on Aug. 31, 2018, the entire contents of which are hereby incorporated herein by reference.
Number | Date | Country | |
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62725575 | Aug 2018 | US |