The present invention relates generally to electrical power supplies, and more particularly to low voltage electrical power supplies. Broadly, embodiments of the present invention provide a modular upgradeable low voltage power supply. The invention allows users to modularly configure their power supply system so that it is tailored to changing power demands as power requirements expand or decrease.
The following detailed description is of the best currently contemplated modes of carrying out exemplary embodiments of the invention. The description is not to be taken in a limiting sense but is made merely for the purpose of illustrating the general principles of the invention.
Most end-users or contractors would like to increase the power of their current power supply to be able to add more electrical loads. However, with existing power supplies, the user can not increase the power output of the power supply. In these cases, the user has to purchase a new power supply unit and redo the installation to increase electrical capacity.
In the event of a power supply failure, the end-user or contractor has to scrap the previous power supply unit and replace it with a new one having a capacity to meet the electrical demands.
Separate power supply units occupy a lot of space, especially if a project gets expanded during installation. As can be seen, there is a need for improved low voltage power supply that is modular in construction to permit expansion and repair of the power supply.
There are various patents that have issued that have involved modular power supplies or modular transformers, but these have not involved the use of low voltage power supplies. These include, for example:
Korean Pat. Publication No. 10-2010-0063676, to General Electric Company, of New York, United States America, Shenecteddy, One River Rowd (72), entitled “Distribution System”, discloses a submarine power distribution system which is stacked and interconnected to meet site expansion requirements and electrical load topology. A plurality of modular transformer building blocks are included on each of the power supply side and the subsea load side. The power distribution system includes a system DC transmission link/bus, wherein the system DC link includes a plurality of submarine load modules configured to transmit HVDC or MVDC power. The topology of the stacked modular substation on the seabed side of the subsea power distribution system is symmetric with the topology of the stacked modular substation on the land/top side of the subsea distribution system.
U.S. Pat. No. 7,759,575 B2, entitled “Expandable Power Distribution Unit”, issued to Commscope Technologies LLC, discloses a power distribution unit that includes a first power box including a first chamber having a first termination zone, wherein a first wire set from a supply conduit is configured to be terminated at the first termination zone. The power distribution unit also includes a second power box ganged together with the first power box. The second power box has a second chamber open to the first chamber, and the second chamber has a second termination zone. A second wire set from at least one of the supply conduits and the first termination zone is configured to be terminated at the second termination zone.
Neither of the above examples, nor other prior art discloses low voltage modular power supplies.
As will be disclosed below, the user-friendly, modular design of the present invention helps the user configure their power supply to existing and emerging electrical power requirements.
Additionally, a dynamic voltage switching system is disclosed to enhance the efficiency and flexibility of outdoor lighting installations.
In a broad aspect, the present invention is a dynamic voltage switching system for a casing assembly of an outdoor lighting modular power supply, including a) at least one relay operationally connected to a microcontroller unit (MCU) of the casing assembly of an outdoor lighting modular power supply, the relay being configured to facilitate the switching of the output voltage of the modular power supply; and b) means for communicating voltage level commands from a switch mechanism to the relay to regulate the output voltage of the dynamic voltage switching system.
In another broad aspect, the present invention is a modular power supply system comprising an enclosure and a casing assembly contained within the enclosure. The casing assembly includes a plurality of slots. The casing assembly is configured to accept a plurality of transformer modules configured to slide into the slots. Each of the transformer modules is of a type having a transformer module housing, and a transformer element positioned within the transformer module housing.
In a preferred embodiment the casing assembly comprises a frame assembly, a plurality of spaced rails, a plurality of terminal blocks and at least one printed circuit board. The frame assembly comprises a plurality of panel elements. The plurality of spaced rails defines the plurality of slots, the spaced rails being supported by the panel elements. The plurality of terminal blocks is supported by the panel elements. At least one printed circuit board is connected to the panel elements.
In an embodiment the at least one printed circuit board comprises a controller printed circuit board. The controller printed circuit board comprises a plurality of PCB components and a PCB mounted transformer.
The plurality of PCB components includes an MCU (Microcontroller Unit), a relay, a wireless communication technology module (e.g., Bluetooth or Wi-Fi Module), at least two output current transformers (CT's), an input current transformer (CT) and an alarm.
The MCU is configured to execute machine-readable program code for causing, when executed, the computer to perform selected steps. The relay is operatively connected to the MCU, for shutting off the power to the transformer modules. The wireless communication technology module (e.g., Bluetooth or Wi-Fi Module) is operatively connected to the MCU for communicating with a smartphone app. At least two output current transformers (CT's) are operatively connected to the MCU for measuring the output current of the modular power supply system. The input current transformer (CT) is operatively connected to the MCU to measure the input current of the modular power supply system. The alarm is connected to the MCU for making a buzzing or beeping noise for certain conditions.
The PCB mounted transformer is operatively connected to the PCB components. The PCB mounted transformer has a high voltage AC input and a low voltage AC output, the low voltage AC output being converted to DC to power the PCB components.
In another broad aspect, the present invention is embodied as a transformer module including: a transformer module housing and a transformer element positioned within the transformer module housing. The transformer module is configured to be accepted within a modular power supply system of a type having an enclosure, and a casing assembly contained within the enclosure. The casing assembly includes a plurality of slots.
Thus, the system includes a plurality of transformer modules that can be easily added or removed from a power supply system to increase or decrease the power capacity of the unit. In case one module fails, the end user can remove and easily insert a new transformer module without buying and installing a whole unit. Thus, the user is able to repair the power supply unit by easily replacing the failed transformer module, instead of scrapping the whole power supply unit.
To increase the power capacity, the user adds one or more transformer modules. To decrease the power capacity, the user can remove one or more transformer modules. The transformer module may be readily transferred to another location where additional power output may be required.
The modular low voltage power supply unit saves substantial space for contractors, distributers, etc. as there is no need to carry multiple of power supply units with redundant parts due to their being packaged in a separate power supply. Instead, the user can carry small modules for any expansions during installations.
In a preferred broad aspect the present invention is embodied as a dynamic voltage switching system for a modular outdoor lighting power supply designed to enhance the efficiency and flexibility of outdoor lighting installations.
In this aspect, the dynamic voltage switching system for a casing assembly of an outdoor lighting modular power supply, includes at least one relay operationally connected to a microcontroller unit (MCU) of the casing assembly of an outdoor lighting modular power supply, said relay being configured to facilitate the switching of the output voltage of the modular power supply. Means are included for communicating voltage level commands from a switch mechanism to the at least one relay to regulate the output voltage of the dynamic voltage switching system.
As will be disclosed in detail below, the invention optimizes the power consumption of outdoor lighting systems by dynamically adjusting the voltage levels supplied to individual zones based on real-time demands. By integrating advanced technologies such as microcontrollers, wireless communication modules, and intelligent switching relays, the present system offers users the ability to remotely control and tailor the lighting environment according to specific requirements.
The same elements or parts throughout the figures of the drawings are designated by the same reference characters.
Referring now to the drawings and the characters of reference marked thereon,
As best seen in
The set of PCB components 30 includes a relay 36 operatively connected to said MCU 34, for shutting off the power to the transformer modules. This feature will act as a circuit breaker or fuse to shut off power and protect the system from any electrical overloads or shortages. The relay may be, 5-10 Amps.
The set of PCB components 30 includes a real time clock 38 operatively connected to the MCU 34. Real time clock 38 provides the time information to the MCU 34. A preferable type of real time clock is marketed as MAXIM DS1302ZN+ or MAXIM DS1307ZN+, manufactured by Maxim Integrated.
The set of PCB components 30 includes an alarm (such as a buzzer 40 or LED indicator light 41) operatively connected to the MCU 34, for making a buzzing or beeping noise or lighting up, for certain conditions.
The set of PCB components 30 includes a EEPROM 42 operatively connected to the MCU 34, for saving the settings and history of the records. A preferable type of the EEPROM is model No. W25Q64FVSSIGE or GD GD25Q64CSIG, manufactured by WINBOND.
The set of PCB components 30 includes an energy measuring module 44 operatively connected to the MCU 34, for measuring the power consumption, current, and voltage and reporting the same to the MCU.
The set of PCB components 30 includes a wireless communication technology module, e.g. Bluetooth Low Energy (BLE) 46 operatively connected to said MCU 34, to allow the modular power supply system to communicate with a digital selected platform. However, the wireless communication technology module 46 can communicate with in various ways, for example WiFi, WiMAX, NFC, GPS, Zigbee, Satellite Communication, UWB, Mobile Communication Systems, RF, to a selected digital platform.
The set of PCB components 30 includes AC to DC convertors 48 operatively connected to the MCU 34, to convert the AC voltage to DC voltage and power up the MCU 34 and the BLE module 46.
The set of PCB components 30 includes at least two output current transformers (CT's) 54 operatively connected to the MCU 34 for measuring the output current of the modular power supply system 10. An input current transformer (CT) 56 is operatively connected to the MCU 34 to measure the input current of the modular power supply system 10.
Still referring to
Referring now to
The transformer element 58 may be, an EI-type, a UI-type, or a toroidal. The transformer element 58 may be encapsulated inside of the transformer module housing 60 by, for example, a suitable resin. The plurality of transformer modules 18 may be selectively inserted into the casing assembly 14 by supporting each of the plurality of transformer modules 18 within a pair of slots 16. Each of the transformers may then be connected to the connection PCB 50 to upgrade the unit.
Referring now to
Referring now to
The transformer modules 18 are dimensioned to be contained within the frame assembly 20 and slide into slots 16 via the spaced rails 24. The system may be utilized to power any low voltage system that may need a reconfigurable wattage as an upgrade or downgrade as power requirements vary for an installation. By way of non-limiting example, the system may be utilized in an irrigation control system, power security system, lighting, and other such systems.
Referring now to
In this preferred alternate embodiment, one set of two relays 78, 80 are operationally connected to the MCU 76 of the casing assembly 68 of an outdoor lighting modular power supply. Each set of relays is configured to facilitate the switching of the output voltage of the modular power supply. In this preferred embodiment shown in
The wireless communication technology module (designated 46 in
Referring now to
Thus, at the core of the casing assembly 68 of the modular power supply system of the
The MCU serves as the central processing unit, orchestrating the entire system's operation. It receives input from the CTs regarding the current consumption in various zones. The MCU also connects with other crucial components, such as the wireless communication module and the relays.
As discussed above, the system incorporates at least two relays that are under the control of the MCU. These relays are responsible for switching the output voltage supplied to the lighting zones. By actively modifying the voltage levels, the system can adapt to varying lighting demands and optimize energy consumption. The MCU evaluates the current load and decides whether to increase or decrease the voltage supplied to specific zones.
The wireless communication technology module establishes a seamless wireless connection between the dynamic voltage switching system and a mobile application. It enables remote control, monitoring, and adjustment of the lighting zones. The wireless connection is established using modern communication protocols, ensuring secure and efficient data transmission
In a preferred embodiment, a mobile application is installed on a user's mobile device, enabling intuitive interaction with the dynamic voltage switching system. Users can remotely access the system, view real-time data on power consumption, and control the voltage levels of individual zones. The application's user-friendly interface provides an easy means to adjust lighting preferences, making it an essential tool for managing outdoor lighting environments.
In another preferred embodiment, the system incorporates a toggle switch within the mobile application interface or a mechanical switch for on-site control. Users can effortlessly select and set desired output voltage levels for different zones. These voltage preferences are communicated to the MCU for implementation.
As discussed above, the dynamic voltage switching system includes the memory storage unit within the module. This unit stores voltage level data received from the mobile application, ensuring that user preferences are retained even in the absence of an active connection.
The dedicated power supply unit ensures that the dynamic voltage switching module and the wireless communication technology module receive a stable power source. This unit guarantees the consistent operation of the entire system.
The dynamic voltage switching system for modular outdoor lighting power supply offers several significant advantages, including:
Effortless Voltage Switching: The dynamic voltage switching system offers users the convenience of remotely controlling and transitioning between various output voltage levels using the mobile application, eliminating the need for physical adjustments to connections in the terminal block. This streamlined process significantly reduces the time and effort required to fine-tune the voltage settings for the modular power supply system during the installation.
Customization: Users have the freedom to tailor the output voltage in different zones, thereby enhancing both the luminosity of the lights and extending the lifespan of the light bulbs.
Remote Control: The mobile application allows users to remotely monitor and control lighting, providing convenience and flexibility.
Thus, the dynamic voltage switching system represents a transformative advancement in outdoor lighting technology. By combining advanced electronics, wireless communication, and intelligent voltage regulation, this invention offers a versatile solution for efficient and customizable outdoor lighting installations.
The system of the present invention may include at least one computer with a user interface. The computer may include any computer including, but not limited to, a desktop, laptop, and smart device, such as a tablet and smartphone. The computer includes a program product including a machine-readable program code for causing, when executed, the computer to perform steps. The program product may include software which may either be loaded onto the computer or accessed by the computer. The loaded software may include an application on a smart device. The software may be accessed by the computer using a web browser. The computer may access the software via the web browser using the internet, extranet, intranet, host server, internet cloud and the like.
The computer-based data processing system and method described above is for purposes of example only, and may be implemented in any type of computer system or programming or processing environment, or in a computer program, alone or in conjunction with hardware. The present invention may also be implemented in software stored on a non-transitory computer-readable medium and executed as a computer program on a general purpose or special purpose computer. For clarity, only those aspects of the system germane to the invention are described, and certain product details well known in the art are omitted. For the same reason, the computer hardware is not described in further detail. It should thus be understood that the invention is not limited to any specific computer language, program, or computer. It is further contemplated that the present invention may be run on a stand-alone computer system, or may be run from a server computer system that can be accessed by a plurality of client computer systems interconnected over an intranet network, or that is accessible to clients over the Internet. In addition, many embodiments of the present invention have application to a wide range of industries. To the extent the present application discloses a system, the method implemented by that system, as well as software stored on a computer-readable medium and executed as a computer program to perform the method on a general purpose or special purpose computer, are within the scope of the present invention. Further, to the extent the present application discloses a method, a system of apparatuses configured to implement the method are within the scope of the present invention.
It should be understood, of course, that the foregoing relates to exemplary embodiments of the invention and that modifications may be made without departing from the spirit and scope of the invention as set forth herein.
Other embodiments and configurations may be devised without departing from the spirit of the invention and the scope of the appended claims.
This application is a continuation-in-part application of U.S. application Ser. No. 17/340,325, filed Jun. 7, 2021, entitled MODULAR UPGRADABLE LOW VOLTAGE POWER SUPPLY, which claims benefits of U.S. Provisional Patent Application No. 63/199,669, entitled “MODULAR UPGRADABLE LOW VOLTAGE POWER SUPPLY” filed Jan. 15, 2021. The entire contents of Ser. No. 17/340,325 and 63/199,669 are each hereby incorporated by reference, in their entireties.
Number | Date | Country | |
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63199669 | Jan 2021 | US |
Number | Date | Country | |
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Parent | 17340325 | Jun 2021 | US |
Child | 18368457 | US |