The present invention relates generally to heating devices, and more particularly to a modular heating device for heating a vehicle.
Vehicles are frequently idled to maintain a comfortable interior temperature in cold weather. Idling a vehicle to maintain a comfortable interior cab temperature is inefficient, particularly so with a large commercial vehicle, given the large engines that are typical of such vehicles. Further, inefficient idling generates unnecessary emissions that are harmful to the environment.
These problems can be acute in the trucking industry where drivers frequently idle the engines in their vehicles overnight when sleeping in their vehicles in cold weather. In cold temperatures many trucks may be idling in close proximity, such as for example at a truck stop, degrading the air quality at the truck stop.
Certain truck stops have recently become anti-idling truck stops. At an anti-idling truck stop, drivers are prohibited from idling their vehicles for extended periods of time. Anti-idling requirements may be imposed by legislation in certain areas or voluntarily by truck stop operators. An anti-idling truck stop typically provides hook ups allowing vehicles to connect to an exterior source of power and heat to eliminate the necessity to idle a vehicle. Operators are typically charged an hourly fee for use of these hook ups. However, such facilities are expensive to establish, complicate snow removal, and have limited capacity. Limited capacity is problematic as operators of commercial vehicles may have restrictions upon how many hours they are permitted to operate a vehicle in a given time period, effectively prohibiting an operator from proceeding to another truck stop. In these circumstances, an operator may be forced to leave the truck stop premises and idle nearby to maintain a comfortable interior temperature in cold weather.
It is known to provide a source of heat that operates independently of a vehicle engine in order to maintain a comfortable interior temperature in cold weather. For example, it is known to install a permanent combustion air heater inside a vehicle interior with its own fuel supply. It is also known to install a coolant heating system to heat engine coolant and supply heat to a vehicle interior via the existing HVAC system of the vehicle without operating the vehicle engine. Additionally, it is known to supply a generator with fuel to supply electrical power to an in-vehicle heater.
The existing heat sources noted above suffer from certain disadvantages. More specifically, the permanent installation of air heaters, coolant heaters, or auxiliary power units is relatively complex and therefore expensive. Additionally, these types of heating systems, especially auxiliary power units, are relatively expensive to purchase. This has prevented widespread adoption, particularly in vehicles and fleets that do not regularly operate in cold weather.
The present invention aims to overcome some of the problems present in known vehicle heating systems.
A modular heating apparatus is provided that may be installed in a vehicle window frame. The heating apparatus avoids the necessity to idle the vehicle engine to maintain a comfortable interior temperature in cold weather. It also avoids the necessity for permanent modifications such as installation of a heater. Such a heating apparatus can reduce fuel consumption and the associated operating costs in addition to reducing harmful emissions compared to idling the vehicle engine to maintain a comfortable interior temperature.
In accordance with the present invention, there is provided an apparatus for heating a vehicle, comprising: a mounting plate adapted to be secured in a window frame of the vehicle, the mounting plate having an inside face, an opposed outside face, and at least one opening extending between the outside face and the inside face; a combustion heater mounted to the inside face of the mounting plate, the combustion heater arranged to intake fresh air through one opening of the at least one opening and expel exhaust through one opening of the at least one opening; a fuel tank mounted to said outside face of the mounting plate and a fuel line extending through one opening of the at least one opening to connect the fuel tank with a fuel supply port of the combustion heater.
Other aspects and features of the present invention will become apparent to those of ordinary skill in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
In the figures which illustrate by way of example only, embodiments of the present invention:
Referring to
With reference to
Combustion heater 24 may also have a power line 30 terminating in an adapter 32. Adapter 32 may be configured to be received by a standard cigarette-type lighter socket (not shown) in vehicle 50 (
One suitable type of combustion heater 24 is an air heater capable of running on diesel fuel, gasoline, or kerosene. Air heaters having an output of 1 kW to 5 kW should be suitable for most commercial vehicles, with heaters having larger outputs suitable for vehicles having larger interiors. Air heaters are known in the art and may be adapted to be mounted to mounting plate 12 (
Mounting plate 12 has one or more openings extending from an outside face 12a of the plate to an inside face 12b. For example, as shown in
A fuel tank 14 may be attached to outside face 12a of mounting plate 12 using tie straps 37 attached to brackets 36 secured to outside face 12a of mounting plate 12. With reference to
Returning to
Fuel tank 14 should be of a sufficient size to ensure that combustion heater 24 can be operated overnight. Fuel tank 14 should be designed to be compatible with the fuel burned by combustion heater 24. Using diesel, gasoline, or kerosene as a fuel has been found advantageous as it is readily available and may be safely stored in a lightweight fuel tank 14. Alternatively, other fuels may be used with suitable modifications to combustion heater 24 and fuel tank 14.
Air intake 43 (
In one embodiment, exhaust end 19 may be located above intake end 21. In such an arrangement the potential for exhaust gases to enter fresh air conduit 20 is minimized as exhaust gases are typically hotter than the external atmospheric air and therefore tend to rise. For example, exhaust conduit 20 may incline to exhaust end 19 and fresh air conduit 22 may decline to intake 21 so that exhaust end 19 is disposed above intake end 21. Exhaust conduit 20 and fresh air conduit 22 may also extend in laterally opposite directions to reduce the risk that exhaust gases enter fresh air intake 22, for example, as shown in
As shown in
Mounting plate 12 should be constructed of a material capable of providing sufficient rigidity to permit heating apparatus 10 to be securely installed into vehicle window frame 52. The material used to construct mounting plate 12 should also be capable of withstanding the heat generated by combustion heater 24. The heat transferred to mounting plate 12 may vary depending upon the particular combustion heater 24 used and the particular mounting adapter 34 that is employed. Consequently, the particular material chosen for mounting plate 10 may vary depending upon the specific application, however, plastics may be considered suitable for most applications.
A laterally extendable wall 26 may be attached to lateral edge 39 of mounting plate 12. Laterally extendable wall 26 is extendable in a lateral direction so that the mounting plate and laterally extendable wall completely fill vehicle window frame 52 and thereby assist in maintaining interior heat. Laterally extendable wall 26 may also have a plurality of hooks 27 to interact with vehicle window frame 52 in order to assist in securing laterally extendable wall 26 in the extended position. Laterally extendable wall 26 thus facilitates installation of heating apparatus 10 into vehicle window frames having different dimensions.
As shown in
Laterally extendable wall 26 may also have a foam liner (not shown) extending around its periphery to assist in providing a seal between the laterally extendable wall 26 and vehicle window frame 52 when laterally extendable wall 26 is in an extended position. The specific type of foam, its profile, and the method of mounting to laterally extendable wall 26 may be chosen to suit the desired application. It has been found that SC-42 PSA Backing is one suitable material for the foam liner.
With reference to
A typical vehicle window found in commercial trucks is illustrated in
As previously noted, any significant variation between different commercial trucks typically occurs at or near rear top corner section 53 of vehicle window frame 52 and corresponding rear top corner 55 of window pane 54. As a result, heating assembly 10 having a laterally extendable wall 26 may be installed in vehicle window frames of different sizes by extending the laterally extendable wall 26 an appropriate lateral distance to abut vehicle window frame 52. Laterally extendable wall may also have a foam wall extension (not shown) which conforms to the shape of rear top corner 53 of the window frame and fills the remainder of the window opening.
It will be apparent that heating apparatus 10 may be readily installed in vehicle window frames of different heights. More specifically, any variation of height between vehicle window frames may be accounted for by raising main window pane 54 to raise mounting plate 12 until its concave upper edge 38 abuts the top of vehicle window frame 52.
Heating apparatus 10 may also be designed to generally balance the weight of components attached to the outside face 12a and inside face 12b of mounting plate 12, at least when the fuel tank is full. Although the weight of fuel tank 14 changes as fuel is consumed, balancing the load attached to both sides of mounting plate 12 when the fuel tank is full promotes easier installation of heating apparatus 10 into vehicle window frame 52.
To install heating apparatus 10, with the window substantially open so that the top of window pane 54 is present in the window opening, mounting plate 12 may be inserted into vehicle window frame 52 and held in a vertical position with mounting plate side 12b on the inside of the vehicle and with the lower U-shaped recess 40 of the mounting plate receiving window pane 54. Window pane 54 may then be raised until the concave upper edge 38 of the mounting plate 12 abuts the top of vehicle window frame 52. The heating apparatus 10 is now held in vehicle window frame 52. Laterally extendable wall 26 may then be extended so that its foam liner (or foam wall extension) fills the rear portion of the vehicle window frame 52 above window pane 54. In this manner, heating apparatus 10 may be efficiently installed in windows of varying sizes and shapes without permanent modification to a vehicle.
Next, the adapter 32 may be plugged into a cigarette-lighter type socket inside the vehicle 50 to provide a source of electrical power from the vehicle battery to the combustion heater 24 and fuel pump 18. In this manner, electricity can be supplied to heating apparatus 10 without requiring operation of the vehicle's engine.
In operation, fuel may be supplied to combustion heater 24 from fuel tank 14 by fuel pump 18 via fuel line 16 so that fuel can be burned within the combustion chamber (not shown) of the combustion heater 24. Fresh air may be supplied to the combustion chamber of combustion heater 24 via fresh air intake 22. Exhaust gases may be vented from combustion chamber of combustion heater via exhaust conduit 20. A fan of combustion heater 24 may operate to draw air into cool air inlet 23, past a heat exchanger (not shown) that may be heated by a combustion chamber, to warm air before it is expelled from combustion heater 24 via hot air outlet 25. In this manner, heat may be provided to the vehicle interior to maintain a comfortable interior temperature without operating the engine of a vehicle.
Mounting fuel tank 14 to the outside face 12a of mounting plate 12 may reduce the risk of injury to a vehicle occupant should the fuel within fuel tank 14 accidentally be ignited. Similarly, having fuel tank 14 mounted to outside face 12a reduces the risk that fuel vapors will accumulate inside the vehicle interior should a leak occur in the fuel tank 14, fuel line 16, or at the connection between the fuel tank 14 and fuel line 16. Similarly, having fuel pump 18 located outside the vehicle reduces the risk of fuel or fuel vapors contaminating the vehicle in the event that leaks between the fuel pump 18 and fuel line 16 occur. Additionally, having fuel pump 18 located outside vehicle 50 may increase the operating life of fuel pump 18 as it is not exposed to significant radiant heat present in the vicinity of the combustion heater 24.
Manufacturing and inventory costs may be reduced by having one model of heating apparatus 10 that may be used in a wide variety of vehicles. Additionally, the ability to install heating apparatus 10 in a wide variety of vehicles may increase the marketability of the heating apparatus 10 compared to other known portable heating systems. For example, fleets of commercial vehicles that do not regularly operate in cold weather and would not install permanent fuel operated heater systems, may be interested in heating apparatus 10. These commercial fleets may purchase a number of heaters for use by drivers planning to travel in cold weather.
Similarly, anti-idling truck stops may be interested in purchasing a number of heater assemblies 10 to lease to drivers staying overnight at the facility. The heater assemblies 10 could be an alternative to constructing electrified truck stations or could provide a more flexible capacity to a truck stop with electrified truck stations.
An alternative mounting plate 112 is depicted in
Mounting plate 112 may then be configured to correspond to certain common window frame shapes by cutting along an appropriate score line 60 to selectively remove sections of mounting plate 112 so that mounting plate 112 fits vehicle window frame 52. In this embodiment, a laterally extendable wall is not used. A manufacturer of a heating assembly with plate 112 may offer a product that may be customized by customers for their vehicles. Inventory and manufacturing costs are therefore reduced when score lines are used in comparison to precut mounting plates of different dimensions.
With reference to
The co-axial arrangement of the air intake opening and exhaust opening may improve the efficiency of the combustion heater. In the co-axial arrangement, air passing through fresh air conduit 122 and through the air intake is heated by air passing through co-axial exhaust conduit 120, which may improve the efficiency of the combustion heater. With co-axial air intake and exhaust conduits, if the exhaust conduit 120 is the smaller diameter inner conduit, the exhaust end 119 may extend beyond the end 121 of the air intake conduit 122 and be oriented to reduce the likelihood of exhaust gases entering the fresh air conduit.
The upper edge of mounting plate 112 may also have a central blade 114 extending along at least part of the upper edge. Projection 114 may be received by slot 61 of vehicle window frame 52 to secure mounting plate 112 in vehicle window frame 52 and to substantially prevent air from flowing between projection 114 and vehicle window frame 52 to minimize heat loss. Similarly, mounting plate 12 could be modified to have a similar projection on its upper edge to be received by a slot of the vehicle window frame to assist in securing heating apparatus 10 as an alternative to concave upper edge 38 as previously described.
The vehicle in which the heating apparatus 10 is mounted may be any type of vehicle which has a cab with a window frame, such as a commercial vehicle (e.g., a truck), automotive vehicle (e.g., a car), off-road vehicle (e.g., a crane) or boat.
When introducing elements of the present invention or the embodiments thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Of course, the above described embodiments, are intended to be illustrative only and in no way limiting. The described embodiments of carrying out the invention, are susceptible to many modifications of form, arrangement of parts, details and order of operation. The invention, rather, is intended to encompass all such modification within its scope, as defined by the claims.
Number | Date | Country | |
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Parent | 12050574 | Mar 2008 | US |
Child | 13899886 | US |