The phrases “in one embodiment,” “in various embodiments,” “in some embodiments,” and the like are used repeatedly. Such phrases do not necessarily refer to the same embodiment. The terms “comprising,” “having,” and “including” are synonymous, unless the context dictates otherwise.
“Absent,” “across,” “additional,” “adjacent,” “adjusted,” “advancing,” “aligned,” “along,” “alternatively,” “anterior,” “arranged,” “attached,” “away from,” “back,” “before,” “bilaterally,” “both,” “bracing,” “caused,” “central,” “closed,” “compatible,” “comprising,” “concave,” “configured,” “contained,” “contiguous,” “covered,” “curable,” “directed,” “end,” “engaging,” “enormous,” “enough,” “exceeding,” “extending,” “factory-sealed,” “flexible,” “from,” “greater,” “gripped,” “hanging,” “herein,” “hinged,” “identical,” “inelastic,” “installation,” “into,” “inward,” “irregular,” “large,” “less,” “limited,” “localized,” “mobile,” “molded,” “more,” “moved,” “narrow,” “next,” “nominal,” “numerous,” “oblong,” “of,” “only,” “onsite,” “open,” “opposite,” “oriented,” “orthogonal,” “other,” “outward,” “overlapping,” “partly,” “portable,” “positioned,” “possible,” “posterior,” “pourable,” “prefabricated,” “prevented,” “primary,” “problematic,” “projecting,” “protective,” “protruding,” “proximate,” “receiving,” “regular,” “remaining,” “remote,” “retaining,” “retracted,” “revealed,” “risked,” “robust,” “similar,” “single,” “somewhat,” “spanning,” “specialized,” “stabilized,” “static,” “substantially,” “successive,” “suddenly,” “sufficient,” “supported,” “symmetric,” “thereof,” “therethrough,” “through,” “top,” “transitional,” “under,” “unsuitable,” “various,” “vertical,” “visible,” “wherein,” “while,” “widened,” “without,” or other such descriptors herein are used in their normal yes-or-no sense, not merely as terms of degree, unless context dictates otherwise. In light of the present disclosure those skilled in the art will understand from context what is meant by “configured” or “enough” and by other such relational descriptors used herein.
Reference is now made in detail to the description of the embodiments as illustrated in the drawings. While embodiments are described in connection with the drawings and related descriptions, there is no intent to limit the scope to the embodiments disclosed herein. On the contrary, the intent is to cover all alternatives, modifications and equivalents. In alternate embodiments, additional devices, or combinations of illustrated devices, may be added to, or combined, without limiting the scope to the embodiments disclosed herein.
As used herein a “wall” is a complete and contiguous structure, one in which all of the components directly or otherwise engage all of the other components thereof. As used herein the term “wall system” may refer to a wall, for example, or to predefined sets of components (e.g. crated kits) configured to form one or more walls at a single facility. In some contexts the term “facility” may refer to retail point of sale, a distribution center, or a wall installation site. As used herein a “path” is a linear or curvilinear that may track or intersect with other paths but does not branch. As used herein a “primary path” of a tier of a wall is one that resembles the path of the wall. As used herein a “proximity” is a zone having a radius of about 500 meters, unless context dictates otherwise. A wall “element” is a unitary module, often comprising a granular material (e.g. primarily comprising sand or gravel) in a binding material (e.g. primarily comprising a polymer or other suitable mortar) such as cement.
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Regular elements 71-74 are all oriented “along” the wall. In other words a “front” of each regular element 71-74 (i.e. anterior portion 105A) extends as shown from a “front” side 162 of wall system 100 to the “back” side 161 thereof, but not beyond on either side. Other such (identical or similar) elements 31-38 of wall system 100 include one or more elements 31A, 31B, 32 directed away from the wall (e.g. perpendicular to or otherwise not along a path 166A of the tier 175E in which they are positioned). Each thus forms a bulge or similar localized widening 167 of the wall that is significant (e.g. more than 20% of a median width of the wall). In the example shown, the underground tier 175E implements this feature with standard wall elements 31-37 all being of the same type (e.g. mass produced in the same general shape) so as to function as a foundation 150 (e.g. in effectuating a pressure reduction) but without requiring a work crew to wait while the foundation “sets.” In some variants, long-term alignment is nonetheless maintained (e.g. between such “bulge” elements 31-32 and wall elements 33-37 they support on other tiers 175F-G) with one or more alignment features 140 such as multimodal channels 106, projections 108, posts 142, or a combination of these. Alternatively or additionally a stabilizing feature 140 may be provided (e.g. mortar or other adhesives 141) to maintain a desired alignment.
In some variants such standard elements are “oblong,” which as used herein signifies that they each have a body length that exceeds their body width by more than 25%. For example elements 33-35 are all oblong, (nominally) identical, and generally aligned along the path 166B of tier 175F. Alternatively or additionally, in some variants a cumulative intra-wall pressure may be reduced further by incorporating substantially lighter elements 71-74 (i.e. more than 2% lighter) on upper tiers 175A-D.
All of these elements 31-38, 71-74 as shown are each (nominally) bilaterally symmetric across a roughly vertical sagittal plane (not shown) that separates a contained side 161 of the wall element in contact with a material 163 to be contained (earth, e.g.) from an exposed opposite side 162 of the wall element. Top tier 175A as shown, for example, includes several wall elements 71A, 72A in which a left side 161 thereof is in contact with material 163 and in which a mirror-image right side 162 is not in contact with the material 163.
As shown the curvilinear paths 166 of the (completed) wall have a similar shape along each tier, although not all tiers are the same length. Along most tiers the path 166 includes a center of mass of most or all regular elements, although in some cases an element 31-32 may be oriented across the path or be off-center (e.g. for a foundation or tie-back element).
As used herein, a plain reference numeral (like 71 or 175, e.g.) may refer generally to a member of a class of items (like elements or tiers, e.g.) exemplified with a hybrid numeral (like 71A or 175A, e.g.) and it will be understood that every item identified with a hybrid numeral is also an exemplar of the class.
As used herein a “wall” is a (nominally) contiguous structure. As used herein a “wall system” is used to describe a wall that is partially or completely assembled, whether or not the wall system is contiguous during assembly. The term “wall system” is also used herein to describe a prepackaged “kit” or other unassembled collection of elements intended for use in constructing a wall. As used herein a widening of a wall is “localized” if it extends to only 1-2 tiers 175 or otherwise extends to less than half of an area of the wall.
As used herein “anterior” and “posterior” are used to describe respectively opposite portions of a wall element 31-37, 71-74, but “lateral” is used instead in relation to a manner of engagement between wall elements of a given tier 175. “Lateral” may thus refer to an anterior or posterior axial direction or to any (nominally) horizontal direction therebetween depending upon the element structure and angular offset (i.e. to implement a wall bend) between two successive elements of a given tier 175. As used herein planet-oriented directional terms like “upward” or “horizontal” includes directions within 20 degrees of being perfect (e.g. perfectly “upward” or “horizontal”) unless context dictates otherwise. More generally, descriptors herein are not perfect by default, but rather nominal by default, unless context or a broader term (e.g. “roughly” or substantially) dictates otherwise.
In a context in which tier 175C is being assembled, a length 197 greater than 1 millimeter of wall element 73B (in tier 175D) protrudes into a posterior recess 186 of element 74B up to a maximum lateral depth 196 that is also greater than 1 millimeter. The protrusion 187 of wall element 73B is curved to accommodate adjustment of wall curvature. Interlocking between element 72B and tier 175D is accomplished by one or more downward projections 108A-B into one or more alignment cavities 109A-B of tier 175D or (in some variants) one or more down-facing alignment cavities 109A-B receiving one or more corresponding upward projections 108A-B of tier 175D (or both). Alternatively or additionally each element 72B may include one or more vertical channels 106A-B each having a cross-sectional area 107A-B larger than 1 square centimeter so that a spine 120 therethrough may be formed to provide the requisite interlocking. For example a vertical channel may pass through an anterior portion 105A of elements 73A-B and element 72B, so that even after all of tiers 175B-D are complete a spine 120 may be formed in situ by pouring one or more of cement 121, resin 122, or other such solidifying media 124 int the channel. Alternatively or additionally if such channels 106A are well aligned a rod (e.g. of metal 123 or fiberglass) may be inserted to enhance such interlocking. As shown a topmost tier 175A may differ from basic elements of tiers 175B-D below by virtue of having been built without such channels 106A-B or otherwise providing suitable finish elements 71A, 72A.
In some variants a width-transitional prefabricated wall element 38 is placed or otherwise configured in proximity to one or more narrower-type prefabricated wall elements 73-74 and to one or more wider-type prefabricated wall elements 36-37 and so as to interface between the narrower-type elements 73-74 and the wider-type wall elements 36-37 as further described below. This can occur, for example, in a context in which all elements 71-74 of all tiers 175A-D above that of element 38 are narrow relative to all elements 31-37 of all tiers 175E-G below that of element 38. As used herein a wall element is “configured to interface between” two or more objects if its unusual shape makes it suitable to be in contact with all of them simultaneously in an interlocking assembly. See
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Next in the assembly of system 200 a third element 273 and bracing element 238 are positioned so that an anterior portion 205A of the third element 273 extends over the anterior portion 205A of the second element 72B. (The anterior portions 205A and bracing element 238 as shown might be described as “bottom-heavy” in this example, as further described below with reference to
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Like adapter 209, element 374 includes a (round or other) tubular channel 206A (centered on axis 201B, e.g.). As shown the tubular channel 206A of element 374 is also adjacent an annular cavity 309A. Wall element 374 may be inserted atop adapter 209 and adjacent element 273 with sides 212A-B in contact. Cavity 309A is configured to provide proper alignment in that assembly by receiving one or more projections 208A so as to facilitate an interlocking engagement between elements of successive tiers 175 immediately upon placement even with a nonzero wall bend angle 203 (e.g. greater than 1 degree) as shown. Alternatively or additionally, an oblong alignment cavity 309B formed in side 212B may be configured to receive an alignment projection 208B of side 212A as shown. Likewise in some variants element 374 may allow for a contiguous oblong channel 206B to pass through both element 271 and element 274 so that a wide spine 120 can be formed therethrough. See
Wall element 374 is configured with a first side 212B that includes an annular alignment groove (as cavity 309A) and with a second side 212A opposite the first side. The annular alignment groove is positioned around a channel 206 that spans the opposite sides 212A-B and is configured to receive one or more alignment protrusions (e.g. a projection 208A or similar structures) of another wall element (e.g. of adapter 209 or any of wall elements 271-273) so as to allow rotation therebetween (e.g. by moving either) while maintaining contact therebetween. Side 212B also includes an annular alignment groove (as cavity 309B) positioned around a channel 206C and configured to receive an alignment protrusion (e.g. a projection 208B or similar elongate structures) of another wall element (e.g. of any of wall elements 271-273) so as to prevent rotation therebetween.
Wall element 374 has another channel 206C spanning the opposite sides 212A-B and includes cavity 309B as a supplemental alignment features around channel 206C. Such supplemental alignment features of wall element 374 are configured to (receive or otherwise) engage one or more (alignment projections 208B or other) counterpart features of a compatible wall element, wherein the one or more supplemental or compatible alignment features are configured to prevent rotation (when engaged) between their respective wall elements.
As used herein a wall element is “configured to allow” rotation between itself and another object only (1) if one or more structures are configured to establish an alignment therebetween and (2) if the wall element has a geometry that allows the wall element or the other object to pivot or otherwise rotate relative to the other while such alignment is maintained. A wall element may be configured to allow rotation, for example, by prefabricating the wall element to include a lateral or curved alignment feature by which it can later align with and engage the other object. As used herein an alignment feature can only be “engaged with” another alignment feature when they are aligned. As used herein a wall element may be “configured to engage” another object in a factory process or otherwise long before actual engagement.
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As used herein a retaining wall is “regular” if most or all of a visible primary side 162 of the wall appears to comprise (structurally) identical regular elements. Elements of a wall are “regular” if they all appear to have the same thickness and similar lengths 346 (i.e. within 10%), irrespective of ornamental or visually subtle differences therebetween. Visibly smaller elements (e.g. caps 208, adapters 209, thin finish elements 3057, or spacer elements 1839) are not “regular” as used herein, even if they are numerous.
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Operation 2125 describes positioning the first element E1 in a first tier and directed either along or away from a path of the first tier (e.g. by one or more installers 1495 positioning the first element 31, 71, 271, 431, 531 in a first tier 175E, 175H, 175K and along a path 166 thereof). This can occur, for example, in a context in which the first element 71, 271, 531 is directed along the (nominal) path 166 of the tier 175 or in which the first element 31, 431 is directed across the path 166 as shown.
Operation 2140 describes positioning the second element E2 in the first tier and directed away from the path of the first tier so as to form a localized widening of the wall that is greater than a width of the wall by more than 30% (e.g. by one or more installers 1495 positioning the second element 32, 432, 532 in the first tier 175E, 175H, 175K and away from a path 166 thereof so as to form a localized widening 167 of the wall system 100, 900, 1600 that is greater than a width 947 thereof by more than 30%). This allow the one or more installers 1495 to stabilize the wall system, for example, in a context in which the localized widening 167 will eventually help to distribute the weight of tiers above it or to tie it back into the retained material 163 (or both).
Operation 2155 describes positioning the third element E3 in the second tier and directed along a path of a second tier, wherein at least one bracing element is adjacent both elements E2 and E3 (e.g. by one or more installers 1495 positioning the third element 33, 433, 533 in the second tier and directed along a path 166B of a second tier, wherein at least one bracing element is adjacent both elements E2 and E3). This can occur, for example, in a context in which the bracing element comprises a piece of fill material 1041 solidified in situ (e.g. a poured spine 120) or a post 142 (e.g. a spike 1942) that buttresses both the second and third elements.
Operation 2160 describes positioning the fourth and fifth elements in the second tier also, wherein the fourth element is between the third and fifth elements and at least partly supported by the first element (e.g. by one or more installers 1495 positioning a fourth element 34, 434, 534 and a fifth element 435, 535 in the second tier, wherein the fourth element 34, 434, 534 is between the third element 33, 433, 533 and the fifth element 435, 535). This can occur, for example, in a context in which the fourth element 34, 434, 534 is supported (at least partly) by the first element 31, 431, 531 and in which a stable initial wall foundation 150 is thereby created without any need for larger-than-regular elements. Alternatively or additionally, other measures may be implemented to stabilize the first and second tiers 175, as further described below.
Operation 2170 describes configuring one or more additional tiers to include sixth and seventh elements without waiting for a pourable material to stabilize the first and second tiers (e.g. by one or more installers 1495 configuring one or more higher tiers 175 without waiting for a pourable material to stabilize the first and second tiers, wherein all the higher tiers are stacked directly above the second tier). This can occur, for example, in a context in which most or all of the wall elements 271-273 that make up the tiers 175 extend between respective parallel axes 201, 501 of the wall and in which the paths 166 of the tiers include line segments that pass through the parallel axes 201, 501 and through centers of mass of most or all elements on most or all tiers of the wall system 200 without diverging through any significant detours (e.g. localized widenings 167 or single-tier shape aberrations). Alternatively or additionally, in some variants most or all of the regular wall elements 531-537 that make up the tiers 175 of the wall system 1600 may extend between respective (nominally) parallel axes 501A-B of the wall system 1600 each of which is shared by multiple wall elements (e.g. along a respective spike 1942) on most or all tiers 175 of the wall system 1600.
Operation 2180 describes finalizing a wall from the wall system without any regular or other block-like elements thereof having been formed or cut locally (e.g. by one or more installers 1495 completing a particular wall system 1600 with one or more finish elements all without any of the elements of in the wall system 100, 200, 900, 1600 having been formed or cut locally).
This can occur, for example, in a context in which the one or more finish elements are affixed with mortar or other adhesive 141 to a tier 175 below them, in which the entire wall system 1600 arrives to the installation site 1400 as a kit (e.g. in one or more factory-sealed crates) from a factory more than 10 kilometers away, and in which the (contiguous) wall can thereafter be completed without any onsite involvement of any specialized labor or equipment associated with element-forming or element-cutting.
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In assembling system 2200, element 2272 may (optionally) be configured so that an anterior portion 2305A thereof includes a curved protrusion 2387. Even though most or all anterior cross-sections 2340 thereof may include a readily pivotable (semi-circular or other arcuate) edge 2342, a lateral length 197 thereof (e.g. more than 0.2 millimeters) may extend into a recess 2386 of (a posterior portion 2305B of) an identical or similar element 2275 provided a width 2397 thereof is great enough (e.g. exceeding 3 centimeters) to allow a lateral depth 2396 greater than or equal to the protrusion length 197. If the arc of the edge is large enough (e.g. exceeding 200 degrees about axis 2301) relative to width 2347, moreover, it is feasible to achieve a wall bend angle 203 (e.g. between a single pair of adjacent elements 2271, 2272) of 90 degrees or more.
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A favorable cumulative effect occurs in a wall system in which several regular elements 3733-3736 each have a mass 3945B-C that is at least 2% smaller than the mass 3945A of standard-mass regular elements 3731-3732 a tier that supports them. In the illustrated design, for example, the overall weight felt by tier 175V is thereby less than 95% of the weight that would otherwise be felt by tier 175V (e.g. if elements having a standard mass 3945A or larger were used throughout). Even that 5% reduction may be sufficient, in many cases, to prevent an element 3131-3137 on a lower tier from rupturing.
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As used herein “narrow” (or “narrower-type”) and “wide” (or “wider-type”) wall elements refer to bodies or other physical attributes in relation to each other or to those of other corresponding wall elements. A “wide” wall element is one having an alignment feature width or body width (e.g. width 947, 2347) that is more than 1% larger than that of a corresponding “standard-width” or “narrow” wall element. Two regular wall elements are “corresponding” if they have a similar length (i.e. within 20%) and if they are both configured to engage (respective alignment features of) a third regular wall element. Referring now to the example of
features 140 thereof) and also with these “narrow” elements 3736-3737. And “narrow” elements 3736-3737 are likewise each unsuitable for direct engagement with (respective alignment features of) each corresponding “wide” element 3133-3135. See
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Alternatively or additionally, wall system 4700 may be assembled initially by situating the (same or another) first wall element 4731 in proximity to a set of second, third, fourth, and fifth wall elements 4732-4735 so that the first wall element 4731 can be sandwiched between and in alignment with the second and third wall elements 4732-4733 while also being sandwiched between and in alignment with the fourth and fifth wall elements 4734-4735 in a curved or straight portion of a wall-in-progress. This can occur, for example, in a context in which the first wall element 4731 is configured (e.g. by virtue of having one or more protrusions sufficiently long and appropriately convex) to allow a protruding end 177 thereof to align with and extend into a receiving end 176 of the fourth element 4734 and also configured (e.g. by virtue of having a depth 196 that is sufficient) to allow a receiving end 176 thereof to receive a protruding end 177 of the fifth wall element 4735 as shown.
Alternatively or additionally, wall system 4700 may be configured by selecting or otherwise situation a first wall element 4731 having (one or more instances of) a laterally grooved wall element end recess 2386 thereof configured to facilitate (nominally) nose-to-tail (nominally) straight or bent engagement of laterally-rotatable alignment features between two successive wall elements 4731, 4734 within a single (nominally) curvilinear wall tier 175Z, wherein the first wall element is configured to receive a (nominally) male end 177 having one or more laterally grooved protrusions configured to facilitate a nose-to-tail engagement of alignment features between the two successive wall elements within a single (nominally) curvilinear wall tier 175Z (e.g. manifesting a bend angle 203 therebetween larger than 1 degree).
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Operation 4830 describes installing the third wall element (e.g. installing element 3137 or element 4733 into a wall-in-progress or as a part of a foundation 150, 1850).
Operation 4860 describes supporting a tier with the third wall element (e.g. installing a tier 175W, 175Z that includes the first, fourth, and fifth elements). This can occur, for example, in a context in which the third wall element supports one or more elements of the tier. See
Operation 4890 describes supporting the second wall element with the tier (e.g. installing element 3734-3735 or element 4732). This can occur, for example, in a context in which the first and fourth wall elements are in the tier 175 and in which the “second” wall element is supported by the first and fourth elements.
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Operation 4930 describes installing the wide third wall element (e.g. wider element 4733). Operation 4940 describes installing the transitional first wall element (e.g. as an instance of element 4731) supported directly by the wide third wall element. Operation 4950 describes installing a transitional fourth wall element (e.g. as an instance of element 4734) also supported by the wide third wall element. Operation 4990 describes installing the narrow second wall element (e.g. as an instances of element 4732) supported directly by both the transitional first and fourth wall elements and also indirectly by the wide third wall element. This can occur, for example in a context in which the narrow second wall element is unsuitable for direct engagement with the wide third wall element.
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Operation 5020 describes positioning the first and second elements so that the lateral recess of the receiving end of the posterior portion of the second element has a lateral depth large enough to receive part of the curved protrusion of the anterior portion of the first element (e.g. the one or more people positioning the first and second elements so that the lateral recess 186, 2386 of the receiving end 176 of the posterior portion 105B, 205B, 2305B of the second element 72, 272, 2272 has a lateral depth 196, 2396 large enough to receive part of the curved protrusion 187 of the anterior portion 105A of the first element 71, 271, 2271). This can occur, for example, in a context in which one or more other lateral recesses (like those shown in
Operation 5035 describes positioning the third element so that the an anterior portion of the third element extends over the anterior portion of the second element and so that more than half of an area of a channel extending through the anterior portion of the second element horizontally overlaps an area of a channel extending through the anterior portion of the third element (e.g. the one or more people positioning the third element 73, 273, 2273 so that an anterior portion 105A of the third element 73A extends over the anterior portion 105A of the second element 72B). This can occur, for example, in a context in which more than half of an area 107A of a channel 106A extending through the anterior portion 105A of the second element 72B horizontally overlaps an area 107A of a channel 106A extending through the anterior portion 105A of the third element 73B.
Operation 5050 describes assembling the many wall elements into a substantially vertical retaining wall system 100, 200, 900, 1600, 2200, 3300, 4400 by positioning the fourth element so that the lateral recess of the receiving end of the posterior portion of the fourth element receives a length of the curved protrusion of the protruding end of the anterior portion of the third element, wherein an anterior portion of the fourth element extends over an anterior portion of the first element, so that more than half of an area of a channel extending through the anterior portion of the fourth element horizontally overlaps an area of a channel extending through the anterior portion of the first element, wherein the channel of the second and third elements are thereby at least somewhat vertically aligned, and wherein the channel of the first and fourth elements are thereby at least somewhat vertically aligned (e.g. the one or more people positioning the fourth element 74A, 274, 2274 so that the lateral recess 186 of the receiving end 176 of the posterior portion 105B of the fourth element 74A, 274, 2274 receives a length 197 of the curved protrusion 187 of the protruding end 177 of the anterior portion 105A of the third element 73B, 273, 2273). This can occur, for example, in a context in which more than half of an area 107A of a channel 106A extending through the anterior portion 105A of the fourth element 74A horizontally overlaps an area 107A of a channel 106A extending through the anterior portion 105A of the first element 71B, 271, 2271, in which the channel 106, 206 of the second and third elements are thereby at least somewhat vertically aligned; in which the anterior portion 105A of the fourth element 74A, 274, 2274 extends over the anterior portion 105A of the first element 71B, 271, 2271; and in which the channel 106, 206 of the first and fourth elements are thereby at least somewhat vertically aligned (e.g. overlapping by more than one square centimeter).
Operation 5065 describes forming a first spine in the second and third elements by pouring one or more of a cement, a resin, a growth medium, or other solidifying media into channels of the second and third elements (e.g. the one or more people forming a first instance of a spine 120 through the second and third elements by pouring one or more of cement 121, resin 122, metal 123, a growth medium 124, or other solidifying media into a first at least partly aligned column of channels 106A of the second and third elements). This can occur, for example, in a context in which vertical projections 208 and alignment cavities 309 are shorter/shallower than 1 centimeter and/or few in number, insofar that the spine 120 provides a primary alignment.
Operation 5080 describes forming a second spine in the first and fourth elements by pouring one or more of a cement, a resin, a growth medium, or other solidifying media into channels of the first and fourth elements (e.g. the one or more people forming a second instance of a spine 120 through the first and fourth elements by pouring one or more of cement 121, resin 122, metal 123, a growth medium 124, or other solidifying media into (a first at least partly aligned set of) channels 106A of the first and fourth elements. This can occur, for example, in a context in which more than half of the regular elements of a contiguous wall system 100, 200, 900, 1600, 2200, 3300, 4400 are assembled before (a last instance of) operations 5065, 5080 begin; in which a less-interlocking wall system would not be robust enough; and in which an entire poured wall system would require an unacceptable amount of additional time and equipment.
Above there are shown retaining wall systems 100, 200, 900, 1600, 2200, 3300, 4400, 4700 that may comprise a first instance of an oblong (nominally) bilaterally symmetric element 374, 2272 having a length 346 greater than 20 centimeters and less than 80 cm, wherein the element has a nominal (maximum) width 382 greater than 5 cm and less than 40 cm, wherein the element has a curved protruding anterior portion 205A, 2305A in which a forward end 177 thereof has a (forward or other) lateral protrusion 187, 2387 configured so that a cross-section 2340 thereof has a frontmost edge 2342 that) includes an arc longer than 30 degrees so that a significant wall bend angle 203 (i.e. of more than ten degrees) will not prevent a desired inter-element engagement of alignment features. In some variants an anterior portion 2305A may be configured so that a cross-section 2340 thereof has a frontmost edge 2342 that (is semicircular or otherwise) includes an arc longer than 90 degrees so that a large wall bend angle 203 (i.e. of more than 45 degrees) will not prevent a desired inter-element engagement of alignment features. Moreover in some variants an anterior portion 2305A may be configured so that a cross-section 2340 thereof has a frontmost edge 2342 that includes an arcuate edge longer than 180 degrees so that an even larger wall bend angle 203 (i.e. greater than or equal to 90 degrees) will not prevent a desired inter-element engagement of partially interlocking features.
In some variants a (maximum) width 2347 of the element 374 is (nominally) equal to double a (nominal) maximum radius 311B of an edge 2342 of a semicircular cross section 2340. In some variants another cross-section 2340 of the lateral protrusion 187, 2387 has another semicircular or other arcuate edge 2342 with a minimum radius 311A more than 1% smaller than the maximum radius 311B so that an exposed side 162 thereof will display a visually appealing periodic wall face undulation without resulting in any problematic lateral gaps between successive wall elements 271-272 (e.g. larger than 1 centimeter).
In some variants the element 374 has one or more substantially vertical or other lateral alignment projections 208A-B extending from a first (nominally) planar interlayer side (e.g. a top or bottom side, e.g.) thereof. In some variants the element 374 has one or more (substantially vertical or other) lateral alignment cavities 309A-B extending into a second (nominally (planar)) interlayer side (e.g. a top or bottom side, e.g.) thereof.
In some variants the one or more lateral alignment cavities include a (round or other) pivoting cavity 309A configured to receive and engage a (round or other) pivoting projection 208A of an adjacent (and nominally identical instance of the) element 374 on an adjacent tier 175 (e.g. above a tier 175 to which the element 374 belongs).
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Operation 5130 describes configuring the second wall element so as to allow more than 30 degrees of rotation between the first and second wall elements while maintaining contact between the second wall element and the first side of the first wall element without removing the one or more alignment protrusions of the second wall element from the one or more annular alignment grooves of the first side of the first wall element.
Operation 5145 describes bringing the first and second wall elements into contact so that the one or more alignment protrusions of the second wall element extend into the one or more annular alignment grooves of the first side of the first wall element and so that the first channel of the first wall element and a first channel of the second wall element form a contiguous channel
Turning now to
Operation 5225 describes positioning the first and second elements E1, E2 in a first tier and directed either along or away from a path of the first tier (e.g. by one or more installers 1495 positioning the first element 31, 71, 271, 431, 531, 3131, 3731 in a first tier 175E, 175H, 175K and along or across a path 166 thereof). This can occur, for example, in a context in which the second element 32, 72, 272, 432, 532, 3132, 3732 is also in the same tier as shown. Alternatively or additionally, in some variants one or both elements E1, E2 may be directed (sharply) across the path 166 so as to form a localized widening 167 (i.e. a bulge on one or both sides) as described above with reference to operation 2140.
Operation 5255 describes positioning the third element E3 in a second tier and directed along a path of the second tier (e.g. by one or more installers 1495 positioning the third element 33, 73, 273, 433, 533, 3133, 3733 in the second tier 175 and directed (generally) along a path 166 thereof, wherein at least one bracing element is adjacent both the second and third elements E2 and E3). This can occur, for example, in a context in which the bracing element comprises a piece of solidified fill material 1041 (e.g. a spine 120) or a post 142 (e.g. a spike 1942) that buttresses both the second and third elements E2 and E3. Alternatively or additionally, in some variants a prefabricated spacer element 1839, 2639, 2739 may be inserted between a successive pair of regular elements (e.g. elements 531-532 or elements 534-535) on a given tier or as the bracing element (or both).
Operation 5260 describes positioning the fourth and fifth elements E4 and E5 in the second tier also, wherein the fourth element E4 is between the third and fifth elements E3 and E5 (e.g. by one or more installers 1495 positioning fourth and fifth elements in the second tier 175F, 175J, 175N, 175U, 175X so that the fourth element 34, 434, 534, 3134, 3734 is between the third element 33, 433, 533, 3133, 3733 and the fifth element 435, 535, 3135, 3735). This can occur, for example, in a context in which the fourth element 34, 434, 534, 3134, 3734 spans the first and second elements E1 and E2 or is otherwise (at least partly) supported by the first element E1.
Operation 5270 describes configuring one or more additional tiers to include sixth and seventh elements E6 and E7 (e.g. by one or more installers 1495 configuring one or more higher tiers 175 directly contacting or otherwise supported by the second tier 175F, 175J, 175N, 175U, 175X). This can occur, for example, in a context in which most or all of the wall elements that make up a wall system that includes the first, second, and third elements extend between respective parallel axes 201, 501 thereof and in which the paths 166 of the tiers follow line segments that pass through the parallel axes 201 and through the centers of mass of most or all regular elements of the wall system. Alternatively or additionally, in some variants most or all of the regular wall elements that make up the tiers 175 thereof may extend between respective parallel axes 201A-B, 501A-C pass through multiple wall elements (e.g. each along a respective spike 1942 thereof) on some or all tiers 175 of the resulting wall such that an average mass 3945 of all of the regular elements E6 on the third tier 175 is less than 98% of an average mass 3945 of all of the regular elements E3-E5 on the second tier 175.
In some variants such a mass difference results partly from of a lighter standard element 533, 3736 being made of a less dense material 492B or partly from the lighter standard element 3736 having a smaller external width 3947C relative to one or more other regular elements 533, 3133-3137 of the second tier 175F, 175J, 175N, 175U-175X (or both). Alternatively or additionally, the mass difference may be caused by the heavier regular elements 532 having fewer or smaller cavities 109 or recesses 186 (e.g. resulting in more internal material 491) relative to one or more regular elements 533, 3133-3137 of the second tier 175F, 175J, 175N, 175U-175X. Moreover in some variants the mass difference may result (at least partly) from the heavier regular elements 2274, 3134 having one or more strengthening structures (e.g. rods 2279) that are not present in a lighter standard element 3736 of the same wall system (see
Operation 5280 describes finalizing a wall without any regular or other block-like elements thereof having been formed or cut locally (e.g. by one or more installers 1495 completing a wall system that includes the first, second, and third elements with one or more finish elements 71A, 3057 all without any of the elements in a wall system that includes the first, second, and third elements having been formed or cut locally). This can occur, for example, in a context in which the one or more finish elements 3057 are affixed with mortar or other adhesive to a tier 175 below them, in which the entire wall system 100, 200, 900, 1600, 2200, 3300, 4400 arrives to the installation site as a kit (e.g. in one or more factory-sealed crates) from a factory more than 10 kilometers away, and in which one or more (contiguous) walls 4300 thereof can be fully installed without any onsite involvement of any specialized labor or equipment associated with element-forming or element-cutting.
In light of teachings herein, numerous existing techniques may be applied for configuring wall elements, anchors, molds, pourable solidifying materials, rods, posts, and related structures effective for facilitating wall construction as described herein without undue experimentation. See, e.g., U.S. patent Ser. No. 10/316,485 (“Retaining wall block”); U.S. patent Ser. No. 10/287,741 (“Earth retaining system such as a sheet pile wall with integral soil anchors”); U.S. patent Ser. No. 10/273,648 (“Building elements for making retaining walls, and systems and methods of using same”); U.S. patent Ser. No. 10/267,011 (“Pre-cast decorative retaining wall system”); U.S. patent Ser. No. 10/221,536 (“System, devices, and/or methods for stabilizing earth”); U.S. patent Ser. No. 10/156,076 (“Post support, retaining wall and method”); U.S. patent Ser. No. 10/100,485 (“Retaining wall counterfort and retaining wall system”); U.S. patent Ser. No. 10/087,598 (“Counterfort retaining wall”); U.S. patent Ser. No. 10/053,833 (“Pre-cast decorative retaining wall system”); U.S. patent Ser. No. 10/024,017 (“Cellular sheet pile retaining systems with unconnected tail walls, and associated methods of use”); U.S. patent Ser. No. 10/000,903 (“Casing assembly for forming CIP retaining wall and method for forming CIP retaining walls using the casing assembly”); U.S. Pat. No. 9,975,272 (“Stone wall construction method”); U.S. Pat. No. 9,945,118 (“Method and mold for manufacturing an interlocking concrete retaining wall block”); U.S. Pat. No. 9,856,622 (“Retaining wall system, method of supporting same, and kit for use in constructing same”); U.S. Pat. No. 9,574,313 (“Tsunami breakwater wall of retaining wall structure supported by steel pipe piles and its construction method”); U.S. Pat. No. 9,363,948 (“Landscape border framing unit and method”); and U.S. Pat. No. 9,328,474 (“Soil anchor footing”).
With respect to methods described herein, those skilled in the art will appreciate that recited operations therein may generally be performed in various sequences. Also, although various operational flows are presented sequentially, it should be understood that the various operations may be performed in other orders than those which are illustrated or may be performed concurrently. Examples of such alternate orderings may include overlapping, interleaved, interrupted, reordered, incremental, preparatory, supplemental, simultaneous, reverse, or other variant orderings, unless context dictates otherwise. Furthermore, terms like “responsive to,” “related to,” or other past-tense adjectives are generally not intended to exclude such variants, unless context dictates otherwise.
1. (Independent) An improved wall-related method as exemplified and described herein (e.g. in relation to
situating or otherwise configuring a width-transitional (instance of a) first wall element 38, 3136, 3137, 3733-3735, 4337, 4731 configured to interface between a narrower-type second wall element and a wider-type third wall element 3131-3135, 3731-3732, 4431-4438 (at a common facility with, in a common structure with, or otherwise) in proximity to the narrower-type second wall element 71-74, 3731-3732, 3736-3737, 4732 and in proximity to the wider-type third wall element 36-37, 3731-3732, 4733; wherein the width-transitional first wall element 38, 3733-3735, 4337, 4731 has first and second alignment features 140; wherein the first alignment feature 140 of the width-transitional first wall element is configured to allow the narrower-type second wall element 71-74, 3736-3737, 4732 to engage the width-transitional first wall element 38, 3733-3735, 4337, 4731 adjacent the first alignment feature 140; and wherein the second alignment feature 140 of the width-transitional first wall element is configured to allow the wider-type third wall element 36-37, 3731-3732, 4733 to engage the width-transitional first wall element 38, 3733-3735, 4337, 4731 adjacent the second alignment feature 140.
2. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing the narrower-type second wall element 71-74, 3736-3737, 4732 supported directly by both the width-transitional first and fourth wall elements 38, 3733-3735, 4337, 4731 and also indirectly by the wider-type third wall element 36-37, 3731-3732, 4733, performed so that the width-transitional fourth wall element is a regular element thereby installed adjacent to the width-transitional first wall element 38, 3733-3735.
3. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing the narrower-type second wall element 71-74, 3736-3737, 4732 supported directly by both the width-transitional first and fourth wall elements 38, 3733-3735, 4337, 4731 and also indirectly by the wider-type third wall element 36-37, 3731-3732, 4733, performed so that the width-transitional fourth wall element is an irregular element thereby installed adjacent to the width-transitional first wall element 38, 3733-3735.
4. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing the narrower-type second wall element 71-74, 3736-3737, 4732 supported directly by both the width-transitional first and fourth wall elements 38, 3733-3735, 4337, 4731 and also indirectly by the wider-type third wall element 36-37, 3731-3732, 4733, performed so that the width-transitional fourth wall element is a spacer element thereby installed adjacent to the width-transitional first wall element 38, 3733-3735.
5. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing the narrower-type second wall element 71-74, 3736-3737, 4732 supported directly by both the width-transitional first and fourth wall elements 38, 3733-3735, 4337, 4731 and also indirectly by the wider-type third wall element 36-37, 3731-3732, 4733; and
installing a deck, fence, or other structure 4343 (having a weight that is at least partly) supported by the narrower-type second wall element 71-74, 3736-3737, 4732 so that at least one post 142A thereof passes down into a narrower-type fifth wall element 4338 having a width 947, 2347 that is (nominally) less than 99% of a width 947, 2347 of the narrower-type second wall element 71-74, 3736-3737.
6. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing the narrower-type second wall element 71-74, 3736-3737, 4732 supported directly by both the width-transitional first and fourth wall elements 38, 3733-3735, 4337, 4731 and also indirectly by the wider-type third wall element 36-37, 3731-3732, 4733; and
installing a deck, fence, or other occupant space bounding structure 4343 (having a weight that is at least partly) supported by the narrower-type second wall element 71-74, 3736-3737, 4732 so that at least one post 142A thereof passes down into a narrower-type fifth wall element 4338 having a width 947, 2347 that is (nominally) equal to a width 947, 2347 of the narrower-type second wall element 71-74, 3736-3737.
7. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733; and installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733.
8. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733; and
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733.
9. The wall-related method of CLAUSE 1, comprising:
installing the wider-type third wall element 36-37, 3731-3732, 4733;
installing the width-transitional first wall element 38, 3733-3735, 4337, 4731 (at least partly) supported directly by the wider-type third wall element 36-37, 3731-3732, 4733;
installing a width-transitional first wall element 38, 3733-3735, 4337, 4731 also supported directly by the wider-type third wall element 36-37, 3731-3732, 4733; and
installing the narrower-type second wall element 71-74, 3736-3737, 4732 supported directly by both the width-transitional first and fourth wall elements 38, 3733-3735, 4337 and also indirectly by the wider-type third wall element 36-37, 3731-3732, 4733.
10. (Independent) An improved wall-related method as exemplified and described herein (e.g. in relation to
situating or otherwise configuring a first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 configured to interface between a second wall element and a third wall element and also between a fourth wall element and a fifth wall element (so that the first wall element is thereafter) in proximity to the second, third, fourth, and fifth wall elements;
wherein the first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 has (at least) first and second alignment features 140, a receiving end 176, and a protruding end 177;
wherein the first alignment feature 140 of the first wall element is configured to allow the second wall element to engage the first wall element adjacent the first alignment feature 140;
wherein the second alignment feature 140 of the first wall element is configured to allow the third wall element to engage the first wall element adjacent the second alignment feature 140 so that the first wall element interfaces between the second wall element and the third wall element; and
wherein the first wall element is configured (e.g. by virtue of having a depth 196 that is sufficient) to allow the receiving end 176 of the first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 either to receive a protruding end 177 of the fourth wall element or to receive a protruding end 177 of the fifth wall element and to allow the protruding end 177 of the first wall element to extend either into a receiving end 176 of the fourth wall element or into a receiving end 176 of the fifth wall element so that the first wall element is held (in alignment) between the fourth and fifth wall elements (e.g. by virtue of having a protrusion length 197 that is sufficient along a tier 175 between the second and third wall elements) and also held (in alignment) between the second and third wall elements.
11. (Independent) An improved wall-related method as exemplified and described herein (e.g. in relation to
situating or otherwise configuring a first wall element 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 having (one or more instances of) a laterally grooved wall element end recess 2386 configured to facilitate (nominally) nose-to-tail (nominally) non-coaxial engagement of laterally-rotatable alignment features between two successive wall elements within a single (nominally) curvilinear wall tier 175, wherein the first wall element is configured to receive a (nominally) male end 177 having one or more laterally grooved protrusions configured to facilitate a nose-to-tail engagement of alignment features between the two successive wall elements (e.g. the first wall element with a second or third wall element at an installation site or other vicinity) within a single (nominally) curvilinear wall tier 175 (e.g. manifesting a bend angle 203 larger than 1 degree).
12. (Independent) An improved wall-related method as exemplified and described herein (e.g. in relation to
situating or otherwise configuring a first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 with a first side 212 that includes one or more annular alignment grooves, wherein the first wall element has a second side 212 opposite the first side, wherein the first wall element has a first channel spanning the first and second sides, wherein the one or more annular alignment grooves of the first side are positioned around the first channel spanning the first and second sides and are configured to receive one or more alignment protrusions of a second wall element so that the first channel is substantially vertical and so as to allow rotation between the first and second wall elements while maintaining contact between the second wall element and the first side of the first wall element without removing the one or more alignment protrusions of the second wall.
13. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that (the first, second, and third wall elements are all sufficiently vertically aligned so that) a substantially vertical axis 201, 501 thereafter passes through the first, second, and third wall elements 4731-4733.
14. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that the second and third wall elements are regular.
15. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that the second and third wall elements are regular and so that the first wall element (e.g. adapter 2409) is irregular.
16. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a narrower-type second wall element 71-74, 3736-3737, 4732 thereof thereafter belongs to a narrower-type tier 175 and so that an entirety of the narrower-type tier 175 comprises narrower-type wall elements that are (nominally) identical to the narrower-type second wall element 71-74, 3736-3737.
17. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a width-transitional first wall element 38, 3733-3735, 4337, 4731 thereof has an arcuate recess 2386 configured to receive a protrusion 187 of a width-transitional fourth wall element.
18. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a width-transitional first wall element 38, 3733-3735, 4337, 4731 has an arcuate recess 2386 configured to receive a protrusion 187 of a width-transitional fourth wall element so as to provide a pivotable engagement therebetween and so that some or all of the protrusion 187 is curved.
19. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a width-transitional first wall element 38, 3733-3735, 4337, 4731 has an arcuate recess 2386 configured to receive a protrusion 187 of a width-transitional fourth wall element so as to provide a pivotable engagement therebetween and so that the protrusion 187 has a cross-section 2340 thereof such that a frontmost edge 2342 thereof is centered on an axis 2301 of pivotable engagement (e.g. between the width-transitional first and fourth wall elements).
20. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a width-transitional first wall element 38, 3733-3735, 4337, 4731 has an arcuate recess 2386 configured to receive a protrusion 187 of a width-transitional fourth wall element so as to provide a pivotable engagement therebetween and so that the protrusion 187 has a cross-section 2340 thereof such that a frontmost edge 2342 thereof is (nominally) an arc of a circle exceeding half a circle (e.g. being nominally orthogonal to and centered on an axis 2301 of pivotable engagement).
21. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that the first wall element 4434 is configured to include a protruding end 177 having one or more laterally grooved protrusions configured to facilitate a nose-to-tails engagement of alignment features between the first wall element 4434 and two or more other wall elements 4433, 4438 on a same tier with the first wall element 4434 (see
22. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that all of the wall elements are assembled into a (completed) wall without any larger-than-regular elements.
23. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that all of the wall elements are assembled into a (completed) wall without any poured foundation.
24. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that another wall element assembled with the first, second, and third wall elements is directed substantially across a path 166 (i.e. “away from” the path) so as to form a localized widening 167 of a wall system thereby assembled.
25. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that another wall element assembled with the first, second, and third wall elements is directed substantially across a path 166 (i.e. “away from” the path) so as to form a localized widening 167 of a wall system thereby assembled, so that the wall system includes many regular wall elements including the second and third wall elements, and so that more than half of the regular wall elements are aligned along (a primary path 166 of) the wall system.
26. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that all of the first, second, and third wall elements are bilaterally symmetric.
27. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a resulting wall system includes many regular wall elements including the second and third wall elements
28. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that (at least) the second and third wall elements are molded spanning elements.
29. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that the second and third wall elements are (identical or otherwise) visually similar to the first wall element after assembly is complete.
30. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that more than 90% of (the weight of) a narrower-type tier 175 that includes the narrower-type second wall element 71-74, 3736-3737, 4732 is borne by an intermediate tier 175 that includes the width-transitional first wall element 38, 3733-3735, 4337, 4731 and so that an average-weight regular element of the narrower-type tier 175 is at least 1% lighter than an average-weight regular element of the intermediate tier 175.
31. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that more than 90% of (the weight of) an intermediate tier 175 that includes the width-transitional first wall element 38, 3733-3735, 4337, 4731 is borne by a wider-type tier 175 that includes the wider-type third wall element 36-37, 3731-3732, 4733 and so that an average-weight regular element of the wider-type tier 175 is at least 1% heavier than an average-weight regular element of the intermediate tier 175.
32. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a wall system that includes the first, second, and third elements is aligned along a path 166 at least part of which is (nominally) concave toward (i.e. around) a hillside 889 (e.g. performed so that the path 166 includes a cumulative or other wall bend angle 203 toward the hillside 889 that exceeds 5 degrees as exemplified in a left/middle portion of
33. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a wall system that includes the first, second, and third elements is aligned along a path 166 at least part of which is (nominally) concave away from a hillside 889 (e.g. performed so that the path 166 includes a cumulative or other wall bend angle 203 away from the hillside 889 that exceeds 5 degrees as exemplified in a rightmost visible portion of
34. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a wall system that includes the first, second, and third elements is so tall that (1) using wider, heavier regular elements 3131-3132 throughout would risk breakage by causing the wall to be too heavy and that (2) using narrower, lighter regular elements 3736-3737 throughout would risk breakage by causing the resulting wall to be too weak.
35. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that the third wall element is a heavier standard element 532, 3734, 4334, 4434 and includes a strengthening element (e.g. a rod) that is absent from one or more corresponding and visually similar lighter standard elements 533, 3737, 4337, 4437.
36. The method of any of the above WALL-RELATED METHOD CLAUSES, comprising:
completing a wall system that includes the first, second, and third elements as a wall without any onsite or other local element-cutting having been performed upon the wall system.
37. The method of any of the above WALL-RELATED METHOD CLAUSES, comprising:
completing a wall system that includes the first, second, and third elements as a wall without any onsite or other local element-forming having been performed upon the wall system
38. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that at least one bracing element 2275, 3239 is adjacent both the first and third wall elements.
39. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that a wall system that includes the first, second, and third elements is completed (i.e. as a wall) without any onsite involvement of any specialized labor or equipment associated with element-forming or element-cutting having occurred.
40. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that many regular wall elements including the second and third wall elements are all oblong (i.e. having a body length that exceeds their body width by more than 25%).
41. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that many regular wall elements including the second and third wall elements are all oblong (i.e. having a body length that exceeds their body width by more than 25%) and so that one or more other elements (e.g. instances of caps 208, adapters 209, spacing elements, or bracing elements 3239) assembled into the wall system are not oblong.
42. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that many regular wall elements including the second and third wall elements were all assembled into a (complete) wall without having been cut.
43. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that many regular wall elements including the second and third wall elements were all assembled into a (complete) wall without having been cut locally (i.e. within 10 kilometers from an installation site where the wall is completed).
44. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that many regular wall elements including the second and third wall elements were all made at a factory.
45. The method of any of the above WALL-RELATED METHOD CLAUSES, performed so that the heaviest elements in the wall system are many regular elements (nominally) identical to the third wall element.
46. (Independent) An improved wall-related system as exemplified and described herein, comprising:
situating or otherwise configuring a first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 configured to interface between a second wall element and a third wall element and also between a fourth wall element and a fifth wall element (at a common facility with, in a common structure with, or otherwise) in proximity to the second, third, fourth, and fifth wall elements;
wherein the first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 has (at least) first and second alignment features 140, a receiving end 176, and a protruding end 177;
wherein the first alignment feature 140 of the first wall element is configured to allow the second wall element to engage the first wall element adjacent the first alignment feature 140;
wherein the second alignment feature 140 of the first wall element is configured to allow the third wall element to engage the first wall element adjacent the second alignment feature 140 so that the first wall element interfaces between the second wall element and the third wall element; and
wherein the first wall element is configured (e.g. by virtue of having a depth 196 that is sufficient) to allow the receiving end 176 of the first wall element 33-38, 71-74, 271-273, 374, 431-435, 3131-3135, 3731-3735, 4331-4337, 4431-4439, 4731 either to receive a protruding end 177 of the fourth wall element or to receive a protruding end 177 of the fifth wall element and to allow the protruding end 177 of the first wall element to extend either into a receiving end 176 of the fourth wall element or into a receiving end 176 of the fifth wall element so that the first wall element is held (in alignment) between the fourth and fifth wall elements (e.g. by virtue of having a protrusion length 197 that is sufficient along a tier 175 between the second and third wall elements) and also held (in alignment) between the second and third wall elements.
47. (Independent) An improved (wall assembly kit or other) wall-related system 100, 900, 2200, 3300, 4300, 4400 as exemplified and described herein, comprising:
a width-transitional first wall element 38, 3136-3137, 4337, 4731 configured to interface between a narrower-type second wall element second wall element 71-74, 3731-3732 and a wider-type third wall element 36-37, 3133-3135 (situated in contact with or otherwise) in proximity to the narrower-type second wall element 71-74, 3731-3732 and in proximity to the wider-type third wall element 36-37, 3133-3135; wherein the width-transitional first wall element 38, 3136-3137, 4337, 4731 has first and second alignment features 140; wherein (at least) the first alignment feature 140 of the width-transitional first wall element 38, 3136-3137, 4337, 4731 (e.g. a projection 108, 208 or cavity 109, 209) is configured to allow the narrower-type second wall element 71-74, 3731-3732 to engage the width-transitional first wall element 38, 3136-3137, 4337, 4731 adjacent the first alignment feature 140; and wherein the second alignment feature 140 of the width-transitional first wall element is configured to allow the wider-type third wall element 36-37, 3133-3135 to engage the width-transitional first wall element 38, 3136-3137, 4337, 4731 adjacent the second alignment feature 140.
48. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein first, second, and third wall elements “thereof” (i.e. in a variant in which they are included) are prefabricated.
49. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a narrower-type second wall element 71-74, 3731-3732 thereof is unsuitable for direct engagement with a wider-type third wall element 36-37, 3133-3135.
50. The system of any of the above WALL-RELATED SYSTEM CLAUSES, including a width-transitional wall element 38, 3136-3137, 4337, 4731.
51. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a width-transitional wall element 38, 3136-3137, 4337, 4731 thereof tapers from a smaller width 947, 2347 to a larger width 947, 2347 that is larger by more than 10%.
52. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a width-transitional first wall element 38, 3136-3137, 4337, 4731 tapers from a largest width 947, 2347 approximately equal (i.e. differing by less than 5%) to that of a wider-type third wall element 36-37, 3133-3135 to a smaller width 947, 2347 approximately equal to that of a narrower-type second wall element 71-74, 3731-3732.
53. The system of any of the above WALL-RELATED SYSTEM CLAUSES, assembled as shown in
54. The system of any of the above WALL-RELATED SYSTEM CLAUSES, comprising:
the narrower-type second wall element 71-74, 3731-3732 in contact with a width-transitional first wall element 38, 3136-3137, 4337.
55. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a narrower-type second wall element 71-74, 3731-3732
56. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a width-transitional first wall element 38, 3136-3137, 4337, 4731 thereof is a regular element.
57. The system of any of the above WALL-RELATED SYSTEM CLAUSES, comprising:
the wider-type third wall element 36-37, 3133-3135 in contact with a width-transitional first wall element 38, 3136-3137, 4337.
58. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a wider-type third wall element 36-37, 3133-3135
59. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a width-transitional first wall element 38, 3136-3137, 4337, 4731 thereof is a regular element.
60. The system of any of the above WALL-RELATED SYSTEM CLAUSES, comprising:
at least two instances of a narrower-type wall element 71-74, 3731-3732.
61. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein a (bottom side or other generally) lower side 212 of a width-transitional first wall element is configured to be supported (at least partly) by a wider-type third wall element 36-37, 3133-3135.
62. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein an upper side 212 of a width-transitional first wall element is configured to support a narrower-type second wall element 71-74, 3731-3732.
63. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 on a first side 212 thereof as a first alignment feature.
64. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 on a first side 212 thereof as a first alignment feature and wherein one or more alignment features 140 of a width-transitional first wall element comprises cavity 109, 209 on a second side 212 thereof as a second alignment feature.
65. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a first side 212 thereof and wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a second side 212 thereof as a second alignment feature 140.
66. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a first side 212 thereof; wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a second side 212 thereof; and wherein a projection 108, 208 or cavity 109, 209 on the first side 212 thereof comprises a first alignment feature 140.
67. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a first side 212 thereof; wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a second side 212 thereof; wherein a projection 108, 208 or cavity 109, 209 on a first side 212 thereof comprises a first alignment feature 140 thereof; and wherein a projection 108, 208 or cavity 109, 209 on a second side 212 thereof comprises a second alignment feature 140 thereof.
68. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a first side 212 thereof; wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a second side 212 thereof; wherein a projection 108, 208 or cavity 109, 209 on thae first side 212 thereof comprises a first alignment feature 140; wherein a projection 108, 208 or cavity 109, 209 on a second side 212 thereof comprises a second alignment feature 140; and wherein the first and second sides 212 are opposite sides of a width-transitional first wall element (instance) thereof.
69. The system of any of the above WALL-RELATED SYSTEM CLAUSES, wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a first side 212 thereof; wherein one or more alignment features 140 of a width-transitional first wall element comprise a projection 108, 208 or cavity 109, 209 on a second side 212 thereof; wherein a projection 108, 208 or cavity 109, 209 on a first side 212 thereof comprises a first alignment feature 140; wherein a projection 108, 208 or cavity 109, 209 on a second side 212 thereof comprises a second alignment feature 140; wherein the first and second sides 212 are opposite sides of a width-transitional first wall element; and wherein the first side of the width-transitional first wall element is an upper side (i.e. at a greater average elevation than that of the second side) of the width-transitional first wall element.
70. (Independent) An improved wall system 100, 200, 900, 1600, 2200, 3300, 4400 as exemplified and described herein (e.g. in relation to
many wall elements including first, second, third, fourth, and fifth wall elements 31-35, 71-74, 271-273, 374, 431-435, 531-535, 3131-3135, 3731-3735, 4331-4335, 4431-4435 in a proximity (e.g. assembled at an installation site 700, 1400 or other single facility) to one another; wherein the first and second elements are both positioned in a first tier 175E, 175H, 175M, 175T-W and each directed either along or away from a path 166 thereof; wherein the fourth element 34, 434, 534, 3134, 3734, 4334, 4434 is positioned between the third and fifth elements in a second tier; and wherein the fourth element 34, 434, 534, 3134, 3734, 4334, 4434 is (at least partly) supported by the first element 31, 71, 271, 431, 531, 3131, 3731, 4331, 4431.
71. The system of any of the above WALL SYSTEM CLAUSES, comprising:
a deck, fence, or other structure 4343 (having a weight that is) supported by at least some regular wall elements thereof, wherein at least one post 142A thereof passes down into and through an upper wall element of one or more of the regular wall elements thereof.
72. The system of any of the above WALL SYSTEM CLAUSES, wherein (sufficient and selective vertical alignment exists so that) a substantially vertical axis 201, 501 passes through second and fourth elements thereof but not through first, third, or fifth elements thereof.
73. The system of any of the above WALL SYSTEM CLAUSES, wherein (all of) first, second, third, fourth, and fifth wall elements 31-35, 71-74, 271-273, 374, 431-435, 531-535, 3131-3135, 3731-3735, 4331-4335 thereof are (nominally) identical.
74. The system of any of the above WALL SYSTEM CLAUSES, wherein an entirety of a second tier 175 thereof includes fewer than 3 irregular elements.
75. The system of any of the above WALL SYSTEM CLAUSES, comprising:
a prefabricated spacer element 3138 on a first tier 175 adjacent a second element 4432 thereof and supporting a third element 4433.
76. The system of any of the above WALL SYSTEM CLAUSES, comprising:
an irregular prefabricated spacer element 2639, 2739, 4439A-B on a first tier 175 adjacent a second element 4432 and supporting a third element 4433.
77. The system of any of the above WALL SYSTEM CLAUSES, comprising:
a prefabricated spacer element 2639, 2739, 3138, 4439A-B on a first tier 175 adjacent a second element 4432, supporting a third element 4433, and having (at least) a first (cavity 109 or other) recess on a top side thereof configured to align with and thereby be engaged with one or more counterpart alignment features of a third element 4433 when suitable alignment therebetween exists.
78. The system of any of the above WALL SYSTEM CLAUSES, comprising:
a prefabricated spacer element 2639, 2739, 3138, 4439A-B on a first tier 175 adjacent a second element 4432, supporting a third element 4433, and having (at least) a first projection 108 on a top side thereof configured to align with and thereby be engaged with one or more counterpart alignment features of the third element 4433 when suitable alignment therebetween exists.
79. The system of any of the above WALL SYSTEM CLAUSES, comprising:
a prefabricated spacer element 2639, 2739, 3139, 4439A-B on a first tier 175 adjacent a second element 4432, supporting a third element 4433, and having (at least) a first inter-tier alignment feature (e.g. one or more projections 108 or cavities 109) on a top side thereof configured to align with and thereby be engaged with one or more counterpart alignment features of the third element 4433 when suitable alignment therebetween exists.
80. The system of any of the above WALL SYSTEM CLAUSES, comprising:
an other tier 175 below the first tier; and
a prefabricated spacer element 2639, 2739, 3139, 4439A-B on the first tier 175 adjacent the second element 4432 and having (at least) a first inter-tier alignment feature (e.g. one or more projections 108 or cavities 109) on a bottom side thereof configured to align with and thereby be engaged with one or more counterpart alignment features of the other tier 175 when suitable alignment therebetween exists.
81. The system of any of the above WALL SYSTEM CLAUSES, wherein some prefabricated elements of a wall thereof (i.e. when complete) each have an arcuate recess 2386 configured to receive a protrusion 187 of one of the regular wall elements so as to provide a pivotable engagement therebetween.
82. The system of any of the above WALL SYSTEM CLAUSES, wherein each of the regular wall elements has a curved protrusion 187 with a cross-section 2340 thereof such that a frontmost edge 2342 thereof is (nominally) an arc of a circle (e.g. arcuate and nominally orthogonal to and centered on an axis 2301 of pivotable engagement, optionally exceeding half a circle).
83. The system of any of the above WALL SYSTEM CLAUSES, wherein the wall system is assembled into a (completed) wall without any larger-than-regular prefabricated elements (e.g. such that regular wall elements thereof are initially interchangeable with the regular wall elements 31-35, 71-74, 271-273, 374, 431-435, 531-535, 3131-3135, 3731-3735, 4331-4335, 4431-4435 as shown herein).
84. The system of any of the above WALL SYSTEM CLAUSES, wherein the wall system is assembled into a (completed) wall without any poured foundation thereof.
85. The system of any of the above WALL SYSTEM CLAUSES, wherein one or more posts 142A of a structure 4343 supported by a wall system that includes first, second, and third elements pass down into (at least) an upper one of one or more of the wall elements thereof (e.g. an element 4338 on one of the tiers thereof directly or otherwise supported by the first tier).
86. The system of any of the above WALL SYSTEM CLAUSES, wherein a second element thereof is directed substantially across a path 166 (i.e. more “away from” the path than along the path) so as to form a cantilevered localized widening 167 of a wall system that includes the first, second, and third elements.
87. The system of any of the above WALL SYSTEM CLAUSES, wherein (at least) two of the wall elements are directed across a path 166 thereof so as to form a localized widening 167 of a wall system that includes first, second, and third elements that also includes one or more other elements of the wall system (e.g. on tier 175U) spanning between two of the wall elements (see
88. The system of any of the above WALL SYSTEM CLAUSES, wherein all of the wall elements in a first (wall system or other) assembly thereof are bilaterally symmetric.
89. The system of any of the above WALL SYSTEM CLAUSES, wherein at least some of the wall elements thereof are regular and wherein more than half of the regular wall elements are aligned along (a primary path 166 of) a wall-in-progress.
90. The system of any of the above WALL SYSTEM CLAUSES, wherein at least two of the regular wall elements thereof (where applicable) are directed across a path 166 so as to form a cantilevered localized widening 167 of a wall system that includes the first, second, and third elements that also includes one or more spanning elements of the wall system that each span at least two regular wall elements (see
91. The system of any of the above WALL SYSTEM CLAUSES, wherein two of the wall elements (i.e. in a variant that includes same) are directed across a primary path 166 thereof so as to form a cantilevered localized widening 167 of a wall system that includes the first, second, and third elements that also includes one or more spanning elements of the wall system that each span at least two regular wall elements (see
92. The system of any of the above WALL SYSTEM CLAUSES, wherein more than 90% of (a weight of) a second tier thereof is borne by a first tier of a wall system that includes at least the first wall element.
93. The system of any of the above WALL SYSTEM CLAUSES, wherein a wall system that includes first, second, and third elements is aligned along a path 166 at least part of which is (nominally) concave toward (i.e. around) a hillside 889 (e.g. wherein the path 166 includes a cumulative or other wall bend angle 203 toward a hillside 889 that exceeds 5 degrees as exemplified in a left/middle portion of
94. The system of any of the above WALL SYSTEM CLAUSES, wherein a wall system that includes first, second, and third elements is aligned along a primary path 166 thereof at least part of which is (nominally) concave away from a hillside 889 (e.g. wherein the path 166 includes a cumulative or other wall bend angle 203 away from a hillside 889 that exceeds 5 degrees as exemplified in a rightmost visible portion of
95. The system of any of the above WALL SYSTEM CLAUSES, wherein a wall system that includes the first, second, and third elements is so tall that (1) using such heavier regular elements 3131-3132 throughout would risk breakage (i.e. so that such breakage is likely or actually occurs within ten years of installation) by causing a resulting wall to be too heavy and that (2) using the lightest regular elements 3736-3737 throughout would risk breakage by causing the resulting wall to be too weak.
96. The system of any of the above WALL SYSTEM CLAUSES, wherein a wall system that includes (such) first, second, and third elements is taller than 2 meters so that (1) using such heavier regular elements 3131-3132 thereof throughout would risk breakage by causing a resulting wall to be too heavy and that (2) using the lightest regular elements 3736-3737 thereof throughout would risk breakage by causing the resulting wall to be too weak.
97. The system of any of the above WALL SYSTEM CLAUSES, wherein a subset of prefabricated oblong regular wall elements thereof (where applicable) support one or more upper tiers 175 of the wall system and wherein all of the heaviest prefabricated oblong wall elements in the wall system are in a subset of the prefabricated oblong regular wall elements that support the one or more upper tiers 175.
98. The system of any of the above WALL SYSTEM CLAUSES, wherein a fourth element thereof is a heavier standard element 532, 3734, 4334, 4434 and includes a strengthening element (e.g. a rod) that is absent from one or more corresponding and visually similar lighter standard elements 533, 3737, 4337, 4437 on one or more tiers supported by a second tier 175 thereof (wherein “lighter” and “heavier” signal a relative mass difference larger than 2% between these elements at a terrestrial installation site 700, 1400).
99. The system of any of the above WALL SYSTEM CLAUSES, wherein a fourth element 34, 434, 534, 3134, 3734 thereof spans the first and a second elements.
100. The system of any of the above WALL SYSTEM CLAUSES, wherein a third tier 175 of the wall system 100, 200, 900, 1600, 2200, 3300, 4400 is configured to include several regular wall elements, wherein the several include a regular sixth element 36, 436, 536, 3136, 3736, 4336 of the regular elements supported by a second tier, wherein a fourth tier 175 of the wall system 100, 200, 900, 1600, 2200, 3300, 4400 is supported by the second and third tiers 175, and wherein the wall system is configured to implement one or more mass differences such that an average mass 3945 of (all of) the regular elements 71-74, 3737, 4336 on the third tier is less than 98% of an average mass 3945 of all of the regular elements on the second tier 175 and such that an average mass 3945 of all of the regular elements on the fourth tier is less than 95% of an average mass 3945 of all of the regular elements on the second tier 175.
101. The system of any of the above WALL SYSTEM CLAUSES, wherein the wall system is configured to implement one or more mass differences such that an average mass 3945 of all of the regular elements 71-74, 3737, 4336 on a third tier is less than 98% of an average mass 3945 of all of the regular elements on the second tier 175 at least partly because of a lighter standard element 533, 3736 on the third tier 175 tapering to have an upper width 947, 2347 that is (nominally) less than a width 947, 2347 of one or more corresponding and visually similar heavier standard elements on the second tier 175.
102. The system of any of the above WALL SYSTEM CLAUSES, wherein the wall system is configured to implement one or more mass differences such that an average mass 3945 of all of the regular elements 71-74, 3737, 4336 on a third tier is less than 98% of an average mass 3945 of all of the regular elements on a second tier 175 at least partly because of a lighter standard element 533, 3736, 4336-4337 on either the third tier 175 or a fourth tier 175 having a smaller external width 3947C relative to that of one or more corresponding and visually similar heavier standard elements on the second tier 175.
103. The system of any of the above WALL SYSTEM CLAUSES, comprising:
completing the wall system as a wall without any onsite or other local element-cutting having been performed upon the wall system.
104. The system of any of the above WALL SYSTEM CLAUSES, comprising:
completing the wall system as a wall without any onsite or other local element-forming having been performed upon the wall system
105. The system of any of the above WALL SYSTEM CLAUSES, wherein at least one bracing element 2275, 3239 is adjacent both the second and third elements.
106. The system of any of the above WALL SYSTEM CLAUSES, wherein a wall system that includes the first, second, and third elements is completed (i.e. as a wall) so as to include a prefabricated spacer element 1839, 2639, 2739 positioned between the fourth and fifth elements on the second tier.
107. The system of any of the above WALL SYSTEM CLAUSES, wherein the many regular wall elements include at least a sixth regular element 36, 436, 536, 3136, 3736, 4336 and in which a wall system that includes the first, second, and third elements is configured to include a sixth regular element 36, 436, 536, 3136, 3736, 4336, 4736 on another tier 175 thereof.
108. The system of any of the above WALL SYSTEM CLAUSES, wherein a third tier 175 of the wall system is configured to include at least a sixth regular element 36, 436, 536, 3136, 3736, 4336, wherein one or more regular elements of the third tier are directly or otherwise supported by the second tier.
109. The system of any of the above WALL SYSTEM CLAUSES, wherein a third tier 175 is configured to include at least a sixth regular element 36, 436, 536, 3136, 3736, 4336, wherein one or more regular elements of the third tier are directly or otherwise supported by the second tier, wherein at least one of the regular elements 36, 436, 536, 3136, 3731-3735 on the third tier 175 is directly or otherwise supported by (a regular or other element of) the second tier 175.
110. The system of any of the above WALL SYSTEM CLAUSES, wherein a third tier 175 is configured to include at least a sixth regular element 36, 436, 536, 3136, 3736, 4336, wherein one or more regular elements of the third tier are directly or otherwise supported by the second tier, wherein at least one of the regular elements on the third tier 175 is directly or otherwise supported by the second tier 175, and wherein the wall system is configured to implement a mass difference such that an average mass 3945 of all of the regular elements 71-74, 3737 on a fourth tier 175 is less than 95% of an average mass 3945 of all of the regular elements on the second tier 175.
111. The system of any of the above WALL SYSTEM CLAUSES, wherein a third tier 175 is configured to include at least a sixth regular element 36, 436, 536, 3136, 3736, 4336, wherein one or more regular elements of the third tier are directly or otherwise supported by the second tier, wherein at least one of the regular elements 36, 436, 536, 3136, 3731-3735 on the third tier 175 is directly or otherwise supported by (a regular or other element of) the second tier 175, and wherein the wall system is configured to implement a mass difference such that an average mass 3945 of all of the regular elements 71-74, 3737 on a fourth tier 175 is less than 98% of an average mass 3945 of all of the regular elements on the second tier 175.
112. The system of any of the above WALL SYSTEM CLAUSES, wherein a third tier 175 is configured to include at least a sixth regular element 36, 436, 536, 3136, 3736, 4336, 4736 wherein one or more regular elements of each of the third tier and a fourth tier are directly or otherwise supported by the second tier, wherein at least one of the regular elements 36, 436, 536, 3136, 3731-3735 in each of the third and fourth tiers 175 is supported by the second tier 175, and wherein the wall system is configured to implement a mass difference such that an average mass 3945 of all of the regular elements 71-74, 3737, 4337, 4731 on the third and fourth tiers 175 is less than 98% of an average mass 3945 of all of the regular elements on the second tier 175.
113. The system of any of the above WALL SYSTEM CLAUSES, wherein a wall system that includes the first, second, and third elements is completed (i.e. as a wall) without any onsite involvement of any specialized labor or equipment associated with element-forming or element-cutting having occurred.
114. The system of any of the above WALL SYSTEM CLAUSES, wherein the second element is directed across a path 166 (i.e. nominally “away from” the path) so as to form a localized widening 167 of a wall system that includes the first, second, and third elements that is greater than 20% of a median width of the wall system.
115. The system of any of the above WALL SYSTEM CLAUSES, wherein the second element is directed across a path 166 so as to form a localized widening 167 of a wall system that includes the first, second, and third elements that is greater than 30% of a median width of the wall system.
116. The system of any of the above WALL SYSTEM CLAUSES, wherein the many regular wall elements including first, second, third, fourth, fifth, and sixth wall elements 31-36, 71-74, 271-273, 374, 431-436, 531-536, 3131-3136, 3731-3736, 4331-4336, 4736 are all oblong (i.e. having a body length that exceeds their body width by more than 25%).
117. The system of any of the above WALL SYSTEM CLAUSES, wherein the many regular wall elements including first, second, third, fourth, fifth, and sixth wall elements are all oblong and in which one or more other elements (e.g. instances of caps 208, adapters 209, spacing elements, or bracing elements 3239) assembled in the wall system are not oblong.
118. The system of any of the above WALL SYSTEM CLAUSES, wherein many wall elements including first, second, third, fourth, fifth, and sixth wall elements are all oblong and in which a prefabricated spacer element 2639, 2739 that is not oblong is positioned between the first and second elements on the first tier. 119. The system of any of the above WALL SYSTEM CLAUSES, wherein the many wall elements including first, second, third, fourth, fifth, and sixth wall elements were all assembled into a (complete) wall without having been cut.
120. The system of any of the above WALL SYSTEM CLAUSES, wherein the many wall elements including first, second, third, fourth, fifth, and sixth wall elements were all assembled into a (complete) wall without having been cut locally (i.e. within 10 kilometers from an installation site where the wall is completed).
121. The system of any of the above WALL SYSTEM CLAUSES, wherein the many wall elements including first, second, third, fourth, fifth, and sixth wall elements were all prefabricated at a factory.
122. The system of any of the above WALL SYSTEM CLAUSES, wherein the many wall elements including first, second, third, fourth, fifth, and sixth wall elements were each formed in one or more (nominally) identical molds before being included in a wall system that includes the first, second, and third elements.
123. The system of any of the above WALL SYSTEM CLAUSES, wherein the heaviest prefabricated elements in the wall system are the many regular elements.
124. The system of any of the above WALL SYSTEM CLAUSES, wherein the many wall elements including first, second, third, fourth, fifth, and sixth wall elements were all machined.
125. The system of any of the above WALL SYSTEM CLAUSES, wherein two or more nominally parallel and substantially vertical axes 201A-B, 501A-C each pass through more than ten regular elements of the regular wall elements of a wall system that includes the first, second, and third elements.
126. A method of configuring any of the above SYSTEM CLAUSES, comprising:
completing a wall from the wall system without delaying any aspect of an assembly thereof by more than 1 hour during which a poured foundation solidifies.
127. The method of any of the above METHOD CLAUSES, comprising:
configuring a wall system 100, 200, 900, 1600, 2200, 3300, 4300, 4400, 4700 thereof to be taller than 2 meters; and
completing the wall system as a wall by including one or more finish elements into the wall system all without any of the elements in the wall system having been formed locally or cut locally.
While various system, method, article of manufacture, or other embodiments or aspects have been disclosed above, also, other combinations of embodiments or aspects will be apparent to those skilled in the art in view of the above disclosure. The various embodiments and aspects disclosed above are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated in the final claim set that follows.
This relates to and claims the benefit of the filing dates of Provisional Patent Application No. 62/871,666 (titled “INTERLOCKING ELEMENT WALL SYSTEMS AND METHODS” and filed 8 Jul. 2019 under Attorney Docket No. PAJO-2019002Z).
Number | Date | Country | |
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62871666 | Jul 2019 | US |