This invention relates to a mobile storage system for movably mounting storage units such as shelves or file cabinets, and more particularly to a wheel mounting arrangement for the carriage of such a mobile storage system.
High density mobile storage systems are commonly used when it is desired to increase the storage capacity in a given area greater that which is attainable using fixed shelving. A typical mobile storage system employs a series of mobile platforms or carriages to which storage units such as shelves or file cabinets are mounted, and which are movably supported on a series of parallel rails. The carriages extend across the rails, and a number of storage units are mounted to and movable with each carriage. By allowing the storage units to move, the aisle space normally required between storage units for access to the storage units may be eliminated for all but one pair of storage units. This single aisle space may be shared among pairs of storage units by movement of the storage units along the rails. The carriages are typically movable on the rails in response to operation of any satisfactory type of drive system associated with the carriages, for selectively creating an aisle between adjacent storage units so as to provide access to items stored in or on the storage units.
Certain known mobile storage systems employ a formed steel carriage that includes a series of wheel assemblies for moving the carriage along the rails. Each wheel assembly generally includes a wheel mounted to a shaft, and associated wheel bearings that are assembled to the formed sheet metal components of the carriage. A number of steps are involved in mounting each wheel assembly to the carriage, including securing the bearing assemblies to the carriage, positioning the wheel between the bearing assemblies, inserting the shaft through the bearings and the wheel, etc. In addition, in existing systems of this type, the load from the wheel is transferred to the carriage through the bearing and its bolted connection to the carriage. This construction applies significant loads to the bearings and the bolted connections, which can lead to excessive stress and premature failure of the bearings, carriage wheel assemblies, and/or the bearing connections under severe loads.
The present invention addresses these problems by providing a modular wheel assembly that can reduce the labor needed in assembly, as well as improve the carriage life and load carrying ability of the carriage. The modular wheel assembly of the present invention is configured to provide drop-in assembly to the carriage, which reduces the labor involved in initial assembly and also enables quick and easy replacement in the field. The modular wheel assembly is also configured to transfer the wheel load to the top of the carriage member in a manner that extends the operating life of the wheels and the carriage.
In accordance with the present invention, a carriage for a mobile storage system is adapted for placement over a rail, and is configured to support at least one storage unit for movement on the rail. The carriage generally includes a drive arrangement, a wheel mount structure, a shaft defining a pair of ends, a wheel mounted to the shaft, and first and second mounting members to which the shaft is rotatably mounted. The wheel is located between the first and second mounting members such that each end of the shaft extends outwardly from one of the first and second mounting members. The carriage further includes a cooperating mounting arrangement associated with the wheel mount structure and the first and second mounting members for non-rotatably mounting the first and second mounting members to the wheel mount structure. The cooperating mounting arrangement is configured such that the wheel extends downwardly from the wheel mount structure for engagement with the rail and the ends of the shaft extend outwardly from the wheel mount structure. One of the ends of the shaft engages the drive arrangement in a manner such that the drive arrangement imparts rotation to the shaft and to the wheel to move the carriage on the rail.
In one embodiment of the carriage, the wheel mount structure includes a structural member of the carriage having a first sidewall spaced from a second sidewall. The cooperating mounting arrangement generally includes an opening in each of the sidewalls and an engagement section associated with each of the first and second mounting members. Each engagement section is configured to be received within the opening in one of the first and second sidewalls of the structural member. Each of the first and second mounting members is secured to one of the first and second sidewalls of the structural member via one or more fasteners. Each of the first and second mounting members is adapted to be positioned within the space between the sidewalls of the structural member. The engagement section of each of the first and second mounting members extends outwardly into the opening of the first and second sidewalls. The structural member of the carriage further includes an upper wall that extends between and interconnects the spaced apart sidewalls. Each of the first and second mounting members includes an upper edge that engages an inner surface defined by the upper wall of the structural member. The fastener is located between the upper edge and the engagement section of each of the first and second mounting members. Each of the first and second structural member sidewalls defines a lower edge, and the opening in each of the first and second sidewalls extends upwardly from the lower edge. The engagement section of each of the first and second mounting members includes a rim that surrounds an opening through which the shaft extends. The rim and the opening in each of the first and second mounting members has a matching configuration that enables the rim to be received within the opening in the first and second sidewalls of the structural member. The shaft, the wheel, and the pair of mounting members generally comprise a wheel subassembly that is secured as a unit to the wheel mount structure. In one embodiment, the mounting members are in the form of bearing housings, each of which includes a bearing through which the shaft extends.
The invention also provides a method of mounting a wheel to a carriage of a mobile storage system. The carriage is configured to support one or more storage units for movement on a rail. The method includes the acts of providing a wheel mount structure with a first sidewall spaced apart from a second sidewall; forming an opening in each of the first and second spaced apart sidewalls of the wheel mount structure; providing a wheel assembly including a shaft, a wheel mounted to the shaft, and a first and a second mounting member to which the shaft is rotatably mounted, such that the wheel is located between the first and second mounting members; engaging each of the first and second mounting members within the opening in one of the first and second spaced apart sidewalls of the wheel mount structure; and securing each of the first and second mounting members to one of the first and second spaced apart sidewalls of the wheel mount structure.
The invention also provides a mobile storage system in which one or more storage units are carried by a carriage adapted to be movably supported on one or more rails. The carriage generally includes a wheel mount structure configured for placement over one of the rails. The mobile storage system includes a wheel subassembly for mounting a wheel to the wheel mount structure. The wheel subassembly includes a first and a second mounting member and a shaft that is rotatably supported by the first and second mounting members. The wheel is non-rotatably secured to the shaft between the first and second mounting members, and is positioned to engage one of the rails. The wheel mount structure and the first and second mounting members include a cooperating engagement structure for non-rotatably engaging the pair of first and second mounting members with the wheel mount structure.
Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.
The drawings illustrate the best mode presently contemplated of carrying out the invention.
In the drawings:
In a typical installation, the carriages 30 are supported on the stationary rail system 32. The carriages 30 are moveable (illustrated by arrow 47) on the rail system 32 for selectively creating an aisle between adjacent sets of storage units 40. The rail system 32 includes a series of parallel rails 50 that are preferably formed in sections and spliced together to provide a desired length. The carriage 30 is adapted for placement over the rail 50 and is configured to support the at least one storage unit 40 for movement on the rail 50. It is understood that the mobile storage system 20 can employ any number of movable carriages 30 and/or rails 50 and is not limiting on the invention. The overall general construction of mobile storage system 20 is known in the art, and systems of this type are available from Spacesaver Corp. of Fort Atkinson, Wis. in a variety of configurations and models.
As illustrated in FIGS. 2 and 4-5, the preferred carriage 30 includes a wheel mount structure 60 (shown in dashed line in
The wheel mount structure 60 includes an upper wall 85 located and interconnected between the first sidewall 70 and the second sidewall 75. The upper wall 85 defines an inner surface 88 facing the space 80. The first and second sidewalls 70 and 75 include lower edges 90 and 92, respectively. Each lower edge 90 and 92 generally defines an opening 95 and 98 of the first and second sidewalls 70 and 75, respectively. The preferred openings 95, 98 in each of the first and second sidewalls 70 and 75 of the wheel mount structure 60 are aligned slots extending upwardly from the lower edges 90 and 92, respectively. Although slots are shown, the type of openings 95, 98 in the first and sidewalls 70 and 75 of the wheel mount structure 60 can vary.
FIGS. 2 and 4-6 illustrate the components incorporated in a preferred wheel mount structure 60 and wheel subassembly 65 at one end of the carriage 30, with the understanding that other wheel mount structures 60 and wheel subassemblies 65 of the carriage 30 are constructed of similar components in a similar manner.
As shown in
The wheel 100 generally defines a primary rolling surface 120 and a guide to engage the rails 50 of the mobile storage system 20. Referring to
The preferred shaft 105 is generally a “stub” axle or drive shaft with ends 130 and 135 that extend outwardly from the wheel 100 in opposite directions. The first end 130 of the drive shaft 105 extends through the first mounting member 110, and the second end 135 of the drive shaft 105 extends through the second mounting member 115. The first and second openings 95 and 98 of the first and second sidewalls 70 and 75 of the wheel mount structure 60 are adapted to receive the first and second ends 130 and 135 of the drive shaft 105 of the wheel subassembly 65. The first stub shaft 130 includes a first opening 140, and the second stub shaft 135 includes a second opening 145.
Referring to
Still referring to
As illustrated in
Each connecting shaft 200 and 205 includes a recess to receive the ends 130 and 135 of the drive shaft 105. A fastener 210 secures each end of the drive shaft 105 with each drive shaft 200 and 205 in a manner such that a drive force in the connecting shafts 200 and 205 imparts a rotational force on the shaft 105 and wheel 100 so as to move the carriage 30 on the rail 50.
In the illustrated embodiment, each fastener 210 extends into the openings 140 and 145 formed in each end 130 and 135 of the drive shaft 105, and is engaged with a retainer such as a nut 212. In this manner, the connecting shafts 200 and 205 are engaged with the drive shaft 105 by simply inserting one of the ends 130 and 135 of the drive shaft 105 into the recess at the end of the connecting shafts 200 and 205 and positioning the fastener 210 through openings 220 and 225 formed in each connecting shaft 200 and 205 and through the openings 140 and 145 in the ends 130 and 135, respectively, of the drive shaft 105. Nuts 212 are then engaged with fasteners 210. The connecting shafts 200 and 205 extend between and are interconnected with the facing stub shafts of adjacent wheel subassemblies 65 (not shown) mounted to adjacent structural members of carriage 30. In this manner, the drive shafts 200 and 205 function to transfer power, in response to application of the drive force, to move the carriage 30 on the rails 50.
In operation, the carriage 30 is configured to support one or more storage units 40 for movement on the rail 50. The wheel subassembly 65 is mounted to the wheel mount structure 60, forming a part of the carriage 30 of the mobile storage system 20. The wheel mount structure 60, which is a structural member of carriage 30, is configured to receive the wheel subassembly 65. The wheel subassembly 65 is formed with the wheel 100 mounted to the drive shaft 105 and connected between the first and second mounting members 110 and 115, respectively. The formed wheel subassembly 65 is dropped into position in the wheel mount structure 60. Each of the first and second mounting members 110 and 115 engages within the openings 95 and 98 in the spaced apart sidewalls 70 and 75 of the wheel mount structure 65. The act of engaging the mounting member 110 within the space 80 and against the first wheel mount structure sidewall 70 is carried out by positioning the engagement or rim section 160 within the opening 95 in the wheel mount structure sidewall 70. The engagement or rim section 170 of the mounting member 115 engages within the opening 98 in the second wheel mount structure sidewall 75 in a similar manner. Each of the first and second mounting members 110 and 115 includes an upper mounting section 165 and 175 that extends upwardly from the respective engagement section 160 and 170 and engages the surface 88 of the upper wall 85 of the wheel mount structure 60. Each of the first and second mounting members 110 and 115 is secured to the wheel mount structure sidewalls 70 and 75 by engaging fasteners 190 through apertures 192 and 194 in the wheel mount structure walls 70 and 75 and in through the apertures 196 and 198 in the upper mounting sections 165 and 175 of the first and second mounting members 110 and 115, respectively.
Each of the first and second mounting members 110 and 115 engages within the openings 95 and 98 in the wheel mount structure sidewalls 70 and 75, respectively, by positioning the first and second mounting members 110 and 115 adjacent against an inner surface defined by the walls 70 and 75 of the wheel mount structure 60, while the engagement sections 160 and 170 of the first and second mounting members 110 and 115 extend outwardly into the openings 95 and 98 of the first and second sidewalls 70 and 75 of the wheel mount structure 60. The engagement sections 160 and 170 surround openings 250 and 255 (
It can thus be appreciated that the present invention provides a wheel mounting arrangement for a mobile storage system 20 which provides significant advantages over the prior art. With the wheel mounting system of the present invention, the wheels are quickly and easily mounted to the carriage by dropping each wheel subassembly into the openings or recesses in the wheel mount area of a structural member of the carriage, and using just two fasteners to secure the wheel subassembly to the carriage. In addition, the mounting members of each wheel subassembly are configured to transfer loads directly to the upper surface of the structural member of the carriage by engagement between the upper edge of the mounting member and the upper wall of the carriage member, thus relieving the bearings and their associated connections, as well as the side walls of the carriage member, from exposure to loads experienced by the wheels.
Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.
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