MODULATING BUTTRESS SALINE MAMMARY PROSTHESIS INCLUDING LIMPET FILL PORT

Abstract

An implantable mammary prosthesis includes a limpet buttress fill port structure. The fill port structure preferably comprises a shell, the shell including an opening, a compartment interior to the shell adapted to contain a filler. The limpet buttress is generally cup-shaped, and is disposed within the shell. The limpet buttress is preferably attached to the shell adjacent the opening to form a fluidic seal, optionally via a sealing flange. The limpet buttress may include one or more ribs, such as to provide structural support to the limpet buttress. Preferably, a reservoir is disposed external to the shell.

Description

FIELD OF THE INVENTION

This invention relates to implantable prosthetic devices and to tissue expanders used in plastic and reconstructive surgery used to stretch tissues. More particularly, the invention relates generally to a preferably saline implant that simulates the properties of gel implants.

BACKGROUND OF THE INVENTION

Most tissue expanders and soft tissue-simulating implantable prostheses have been utilized to enhance or reconstruct the female breast. While success has been achieved across the spectrum of devices and procedures, the predictability of success has very often been a matter of intelligent guesswork by implanting surgeons. Despite the sometimes fortuitous selection of patients with low allergic response to polysiloxane implant fillers, the search for a broadly acceptable implant configuration has been protracted by differing implant shell and surface topographies, and by the range of quality of surgical outcomes. Silicone gel-filled implants, having the seductive ex vivo visual and tactile characteristics of clear transparency and gel consistency, have driven the “criteria” for such an implant rather than has the clinically more beneficial criterion of non-antigenicity.

Ultimately, it has become clear that silicone oils originating inside a gel-tilled implant could manifest on the exterior surface of the shell, and being antigenic, could stimulate a self-protective response on the part of the patient. As a consequence, very dense tough scar tissue forms which serves to deform and severely harden what would otherwise be a soft breast. Such failures have stimulated a wider search for possible solutions including changes in surgical technique such as placing the implant, usually gel-filled silicone, into the sub-pectoral position. Sub-muscular placement of implants has increased the complication rate.

Complex multi-component implant constructions including textured shells, “protective” saline compartmentalization around silicone gel compartments, and baffling schemes and others have been tried and eventually rejected as being problematic for a variety of reasons. Likewise, triglyceride fillers and others have met similar fates.

Various other topologies, coverings and texturizing methods and structures have been contributed to the art. See for example my earlier U.S. Pat. No. 4,955,907 entitled “Implantable Prosthetic Device”, and U.S. Pat. No. 6,228,116 entitled “Tissue Expander”. Those patents are hereby incorporated by reference as if fully set forth herein.

Yet, a safer natural alternative, the saline-filled implant has always been available. Unfortunately, resistance to its broad adoption has been based on esthetic consideration both ex vivo and as implanted. Its acceptance has been limited by its less than satisfactory “off-clear” appearance, the propensity to wrinkle due to a stiff high density shell and the fact that normal saline filler itself offers little resistance to defamation and is too quick to propagate visible waves on deformation. Such features have often led to embarrassment for the patient. Thus, there is an ongoing need fir an enhanced performance saline implant which simulates the tactile features and performance of a silicone elastomer gel-filled implant but which lacks the antigenicity of filler silicone oils.

SUMMARY OF THE INVENTION

An implantable mammary prosthesis includes a limpet buttress fill port structure. The fill port structure preferably comprises a shell, the shell including an opening, a compartment interior to the shell adapted to contain a filler, The limpet buttress is generally cup-shaped, and is disposed within the shell. The limpet buttress is preferably attached to the shell adjacent the opening to form a fluidic seal, optionally via a sealing flange. The limpet buttress may include one or more ribs, such as to provide structural support to the limpet buttress. Preferably, a reservoir is disposed external to the shell.

In yet another aspect, an enhanced implantable mammary prosthesis comprises a shell and a slurry finer compartment interior to the shell containing slurry filler. A fluid compartment is in pressure transmissive contact with the slurry filler. The fluid compartment is deformable from a neutral profile under pressure from the slurry filler, and it recoils to the neutral profile when not under pressure. A resevoir is disposed preferably external to the shell. The reservoir and the fluid compartment are fluidically coupled by a port. A limiting membrane region is disposed between the fluid compartment and the reservoir to provide sufficient structural rigidity that the pressure transmission from the slurry filler can be effectively transmitted to the fluid compartment and in turn be relieved by expansion of the reservoir by fluid passing from the fluid space through the port. Optionally, additional structures may be provided on or in the fluid compartment to aid in the recoil of the fluid compartment.

In the preferred detailed embodiment, the combination of components including 1) a silicone elastomer shell which is compliant to the touch, but highly resistant to rupture due to abrasion and also resistant to the transudation of water-consistency diluents, 2) a slurry filler consisting of a biocompatible fluid, such as normal saline, and dense suspension preferably comprising a prodigious number of medical glass or biocompatible polymer micro-toroids or spheres, 3) a structure or buttress preferably comprising a sessile hollow silicone elastomer structure or buttress situated within and adhesively attached internal to the shell at the base, and 4) a lens-like reservoir being located external to the implant but in fluid communication with the structure or buttress which is located internal to the shell, with a thick limiting membrane interposed between the fluid compartment and the reservoir. The buttress preferably contains a buffered biocompatible fluid, such as normal saline, which is voided to the lens-like reservoir in order to accommodate deformation of the buttress under the influence of increased pressure in the slurry compartment. As pressure in the slurry compartment again decreases, the buttress assumes its original profile (rebounds) due to its relative stiffness and recoil, with the fluid in the reservoir being sucked back into the buttress.

The enhanced-performance slurry of the invention has increased viscosity due to the large number of individual particles within it in frictional interference with other like particles and the ratio of solid to liquid components. Buffered normal saline is the preferred fluid. The “solid-particulate” component ideally is comprised of a prodigious quantity of “closest-packing” diameters of medical glass spheres or biocompatible polymer spheres or micro-toroids which may be textured or metal-plated to enhance their performance. Besides frictional interference, electrostatic forces and surface tension influence overall viscosity. Amorphous glass “frit” can be admixed to increase friction, as well. Silver plated glass particles will additionally confer bacteriostatic properties to such a slurry. The slurry will have an ideal viscosity when it resembles that of thick toothpaste or thin bread dough.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a vertical cross-section of a prior art multi-compartment saline implant, specifically FIG. 21 from my U.S. Pat. No. 5,282,856. It illustrates a sessile normal saline-filled compartment adherent to the internal base of the implant surrounded and in contact with the contents of the surrounding volume, here a sponge. The saline-filled compartment here is visually analogous to the buttress in FIG. 3, My U.S. Pat. No. 5,282,856 is hereby incorporated by reference as if fully set forth herein.

FIG. 2 is a vertical cross-section of a prior art saline implant, specifically FIG. 23 from my U.S. Pat. No. 5,282,856, whose entire volume is occupied by spheres of different diameters. The spheres here are analogous to the particulate elements comprising the slurry of FIGS. 3 and 6.

FIG. 3 is a vertical cross-section of the invention showing the implant, the shell, the slurry filler compartment, the reservoir and the limiting membrane region.

FIG. 4 is a vertical cross-section of one more detailed aspect of the invention showing the sessile nature of the normal saline-filled buttress and its attachment to the thick internal base of the implant as well as a side view of its relationship with the slurry-containing compartment and the lens-like normal saline-containing reservoir.

FIG. 5 is a transparent top view of the invention illustrating surface detail of the buttress and slurry fill port.

FIG. 6 is an illustration of particulate components of the slurry greatly magnified including spatial relationships and interference with one another.

FIG. 7 is an illustration of a fill kit including attached bags, tubing, valves and solid and liquid components of slurry filler.

FIGS. 8A and 8B are exploded and as assembled cross-sectional drawings of a limpet buttress implant.

DETAILED DESCRIPTION OF THE INVENTION

The attached figures serve to illustrate the general and preferred embodiments of the invention. FIG. 3 shows a cross-section of the inventive implant in a general form. A shell 10 serves as the exterior surface of the implant. The shell 10 may be of a single material, or may be made of multiple layers (see, e.g., the embodiment of FIG. 4). Within the shell 10 is a slurry filler compartment 11 which is adapted to receive slurry filler 15 (shown enlarged in FIG. 6), or if the implant has been filled, will contain the slurry filler. The drawing of FIG. 3 and FIG. 4 only show a portion of the slurry filler for illustrative purposes, it being appreciated that the slurry filler would typically occupy the entirety of the slurry filler compartment 11 when fully filled. The slurry filler compartment 11 may either be an additional structure or may be the space defined by other structures such as the inside of the shell 10 and outside of the fluid compartment 13. A fluid compartment 13 is in pressure transmissive contact with the slurry filler. The fluid compartment 13 is deformable from a neutral profile under pressure from the slurry filler and which recoils to the neutral profile when not under pressure. The fluid compartment 13 contains an interior fluid space 17 adapted to hold, or if filled, holds the fluid. A reservoir 18 is disposed preferably external to the shell. The reservoir 18 and fluid space 17 are fluidically coupled such as by a port or tunnel 20. A limiting membrane region 19 is generally disposed between the fluid compartment 13 and the reservoir 18, While the limiting membrane region 19 may be a separate additional structure, such as an annular disk having a hole centered with the port 20, the limiting membrane region 19 may be formed from the materials located there, e.g., the shell 10, reservoir 18 and fluid compartment 13, all where they join at the hack of the implant. The region 19 serves to provide sufficient structural rigidity that the pressure transmission from the slurry filler can be effectively transmitted to the fluid compartment 13 and in turn he relieved by expansion of the reservoir 18 by fluid passing from the fluid space 17 through the port 20, The comments made here regarding the general embodiment depicted in FIG. 3 also apply to the more detailed embodiment described, below.

FIG. 4 is a vertical cross section of the invention in a particular embodiment adapted for ease of manufacture. The implant shell 10 consists of a compliant silicone elastomer shell plus a laminated low bleed layer 9 adherent to the inner surface. The shell defines volume 11 which is occupied by slurry filler 15 (see also FIG. 6) and buttress or fluid compartment 13. The buttress is adhesively attached to a thick skirt 19 which is in turn adhesively attached at the center of the internal base of the shell 10, their central axes all coinciding with the thick limiting membrane which is interposed. Port 20 is a short tunnel connecting buttress 13 and reservoir 18 and passing through thick membrane 19. The reservoir 18 is lens-like in configuration and is delimited at its periphery by adhesive affixation to the thick skirt membrane 19.

The fluid in fluid space 17 is a biocompatible fluid, preferably 0.9% NaCl buffered to pH 7.0. and is also a component of the slurry filler 15. The fluid is located in both the fluid space 17 of the buttress 13 and reservoir 18. The fluid is preferably introduced into the volume 11 of slurry filler compartment through fillport 100 and then into the buttress 13 via syringe and hollow needle puncture. A measured volume is injected and the needle withdrawn, All air must he eliminated from this compartment. The needle puncture site on the buttress then is sealed with a liquid silicone patch 30 and later cured.

FIG. 5 illustrates the buttress 13 relationship to other structural components in a top “transparent view” of the implant with buttress 13 surface detail and ghosted slurry fillport 100 at the apex of the implant. The structures in FIG. 5 help clarify the terminology used herein. The term that buttress 13 refers to is to he understood to be the fluid compartment 13, which has the attributes described previously, namely that it is a structure deformable from a neutral profile under pressure from the slurry filler and which recoils to the neutral profile when not under pressure. The buttress structural member 12 in FIG. 5 adhered to the exterior of the fluid compartment or buttress 13 is meant to refer to buttress in the narrower sense of an additional structure provided to steady or support another structure. The buttress structural member 12 may be provided on the exterior of the fluid compartment or buttress 13 (as shown in FIG. 5) or may be internal to the fluid compartment or buttress 13.

FIG. 6 illustrates origins of frictional interference of particulates in the slurry filler 15. Slurry filler 15 is comprised of a mixture of buffered 0.9% NaCl and medical glass spheres 21 or micro-toroids 22 or biocompatible polymer structural equivalents in prodigious numbers. The globules or toroids may all he comprised of the same diameter or may be a mixture of diameters satisfying “closest packing” specifications. The solid component is essentially a powder of globules and toroids in the range ideally between 500 microns-2.0 mm. Amorphous “frit” 23 selected from the same materials serves to add friction. Such “closest packing” criteria allow for optimal friction. Other physical features of such an admixture optimized for performance include etched 24 and/or metal plated particulates 25. Operating also in the shiny are surface tension and electrostatic forces. The net viscosity is a function of all such factors operating together. Metal silver plating of particulates will confer antibiotic/bacteriostatic properties to the slurry.

Overall performance of the implant here will be defined as its ability to simulate a gel-filled implant. If shell 10 is indented, the Slurry filler 15 is caused to flow diffusely away from the area of deformation and toward the buttress and, in turn fluid 17. Fluid 17 is caused to move via tube 20 into reservoir 18. The lens-like reservoir partially fills arid assumes a thicker lens-like configuration. The pulsion on the implant, by virtue of the slurry having a toothpaste-like consistency, modulates the propagation of pressure waves through it and along with the displaced saline 17 in the volume being transferred from the buttress 13 to the reservoir 18, achieves the modulation of applied external pressure and simulates the performance of a gel.

Upon release of the pressure on the implant, there is a reversal of the aforementioned sequence of events: Buttress 13 is constructed so as to maximize its recoil back to its original shape and in doing so “aspirates” fluid 17 and resumes its former volume, thus causing the whole implant profile and volume to be reestablished. The lens-like reservoir 18 has the capacity to distribute fluid over a wide area underneath the implant so that its volume expansion and contraction are hardly noticeable. Repeated pulsed stretching of scar tissue surrounding the implant during initial wound healing will result in an appropriately enlarged scar envelope around the implant.

As external pressure is relieved, and equilibrium reestablished, the patient's tissues again resume their former appearance.

FIGS. 8A and 8B are exploded and as assembled cross-sectional drawings of a sealable limpet buttress implant. While the limpet buttress implant may be used with the structures previously described, it may be utilized on its own without incorporation of the preceding features. In the preferred embodiment, the limpet buttress implant is a normal saline implant.

The implant 40 includes a shell 42, which may be a single layer or multi-layer shell, defining a volume 44 in which a filler material, such as normal saline or slurry, resides in the final assembled device after implantation, A shell opening 46 provides access for the limpet buttress 50. The implant 40 preferably includes a superior pole, shown here primarily for purposes of orientation. The limpet buttress 50 is preferably semi-spherical or otherwise cup-shaped. An optional sealing flange 52 is disposed at the periphery of the limpet buttress 50, and preferably provides a surface adapted for sealing the overall limpet to the shell 42. Optional adhesive flow ridges, such as approximately 0.05 inches, may be disposed on the bottom surface of the sealing flange 52. One or more ribs 54, preferably four ribs 54 provide structural support for the limpet buttress 50. A ridge 56 may optionally be disposed at the superior pole of the limpet buttress 50. The ridge is preferably circular, and serves to provide protection for the shell 42, and advantageously may be used by the surgeon during implantation as a palpable orientation device. Preferably, an internal guide surface 58 is provided to assist in assembly.

A basilar membrane 60, single or multi-layer, is provided with a fluid gate 62 disposed generally in the center of the basilar membrane 60. A lenticular reservoir 64 preferably includes a first surface 66 including a fluid gate 70, The first surface 66 supports adhesive, such as UV curable silicon adhesive, during the assembly process, discussed in more detail, below. The second surface 68 couples with an access port 72, preferably a self-sealing access port, optionally having a depressed indentation to aid in locating the center of the access port 72.

The implant 40 with the limpet buttress feature may be assembled according to the following procedures. A shell 42 having an opening 46 is provided. The limpet buttress is inserted into the shell 42 via the opening 46. Optionally, the combined structure may be inverted, and the buttress held by a tool contacting the internal guide surface 58. Adhesive is disposed on the sealing flange 52, preferably on the adhesive flow ridges, if present, and/or on the interior of the shell 42. The shell 42 and buttress are aligned and cured, such as by using UV light if the adhesive is UV curable. The basilar membrane 60 and the lenticular reservoir 64 are adhered to the buttress and shell combination. The fluid gate 62 should be aligned with the fluid gate 70. Optionally, air insufflation may be used to assist in the adhering procedures, such as by inflating one or more of the structures with air during the adhesion process. The preceding assembly steps need not be performed in any particular manner, so long as the overall assembled structure results.

Once the implant 40 is placed within the patient, a filling process is performed. A cannula 80, such as a 20 gauge cannula, preferably having a blunt tip, serves to penetrate the access port 72 and then the limpet buttress 50. The cannula should be long enough to deliver fluid into the volume 44, but preferably not so long as to risk penetration of the shell 42, such as at the superior pole 48 of the implant. The cannula 80 optionally passes through a grip 82, and couples to a fluid source (not shown). Any manner of connection to the fluid source may be used, such as via a Luer Lock 84, and tubing 86. The limpet and lenticular reservoir 64 may be angled relative to the chest in order to facilitate penetration of the cannula 80 for filling.

Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity and understanding, it will be readily apparent to those of ordinary skill in the art in light of the teachings of this invention that certain changes and modifications may be made thereto without departing from the spirit or scope of the appended claims.

Claims

1. An implantable mammary prosthesis comprising: a shell, the shell including an opening,a compartment interior to the shell adapted to contain a filler,a limpet buttress, the limpet buttress being cup shaped and being disposed within the shell, the limpet buttress being attached to the shell adjacent the opening to form a fluidic seal, the limpet buttress including one or more ribs anda reservoir, the reservoir being disposed external to the shell.

2. The implantable prosthesis of claim I further including a basilar membrane between the shell and the reservoir.

3. The implantable prosthesis of claim I further including a ridge disposed on the limpet buttress.

4. The implantable prosthesis of claim 1 wherein the limpet buttress includes an internal guide surface.

5. The implantable prosthesis of claim I further including a sealing access port.

6. The implantable prosthesis of claim I further including a sealing flange for the limpet buttress.

7. The implantable prosthesis of claim I wherein the shell comprises silicon elastomer.

8. The implantable prosthesis of claim 1 wherein the cup-shaped buttress is semi-spherical.

9. The implantable prosthesis of claim I wherein the fluid compartment includes a modulating buttress.

10. The implantable prosthesis of claim 1 wherein the filler is saline.

11. The implantable prosthesis of claim 1 wherein the filler is a slurry.

12. A kit comprising the implant of claim 1 and a cannula adapted for coupling to a fluid source.