The present invention generally relates to control systems for appliances, more specifically, a moisture control system for an appliance.
In one aspect, a moisture control system for an appliance includes a cabinet having at least four sidewalls defining an appliance opening, a back wall, an interior, a mullion defining first and second compartments of the interior of the cabinet and a plurality of openings defined within the mullion configured to provide selective fluid communication between the first and second compartments. An evaporator is disposed in the first compartment proximate the plurality of openings, wherein the evaporator is in fluid communication with a condenser, a compressor, coolant flow control devices, and a cooling fluid via coolant conduits. A cooling bank is disposed in the second compartment proximate the plurality of openings and configured to be in selective thermal communication with the evaporator, and including a cooling portion, a condensing portion, and a dividing member that physically divides the cooling bank into the cooling portion and the condensing portion, and a fluid collector pan disposed proximate the condensing portion and positioned to receive condensate by gravity from the condensing portion. A first cooling fan is disposed proximate the evaporator and configured to direct air across the evaporator to circulate cooling within the first compartment when air is circulated independently in the first compartment and the second compartment. A second cooling fan is disposed proximate the cooling bank and at least one of the plurality of openings of the mullion, wherein the second cooling fan is operable between an evaporator position, wherein the second cooling fan is in fluid communication with the evaporator and the cooling bank, and a bank position, wherein the second cooling fan is in fluid communication with the cooling bank. A movable panel assembly is disposed proximate the plurality of openings and the first and second cooling fans wherein the movable panel assembly is operable between a plurality of positions.
In another aspect, an appliance includes a moisture control system and a cabinet having at least four sidewalls defining an appliance opening, a back wall, an interior, a mullion defining first and second compartments of the interior of the cabinet and a cooling opening and a return opening defined within the mullion, wherein the cooling and return openings are configured to provide selective fluid communication between the first and second compartments. A housing is disposed proximate an upper portion of the cabinet, wherein the housing includes an evaporator portion disposed proximate the first cabinet, and a cooling bank portion disposed proximate the second compartment. An evaporator is disposed proximate the evaporator portion of the housing proximate the cooling and return openings, wherein the evaporator is in fluid communication with a condenser, a compressor, coolant flow control devices, and a cooling fluid via coolant conduits. A cooling bank is disposed proximate the cooling bank portion of the housing proximate the cooling and return openings and configured to be in selective thermal communication with the evaporator, and including a cooling portion, a condensing portion, and a dividing member that physically divides the cooling bank into the cooling portion and the condensing portion, and a fluid collector pan disposed proximate the condensing portion and positioned to receive condensate by gravity from the condensing portion. A first cooling fan is disposed proximate the evaporator and configured to direct air across the evaporator to circulate cooling within the first compartment when air is circulated independently in the first compartment and the second compartment. A second cooling fan is disposed proximate the cooling bank and selectively disposed proximate the cooling opening of the mullion, wherein the second cooling fan is operable between an evaporator position, wherein the second cooling fan is selectively disposed proximate the cooling opening and in fluid communication with the evaporator and the cooling bank, and a bank position, wherein the second cooling fan is selectively disposed distal from the cooling opening and in fluid communication with the cooling bank. And a movable panel assembly is disposed proximate the cooling and return openings and the first and second cooling fans wherein the movable panel assembly is operable between a plurality of positions.
In yet another aspect, a method for controlling moisture levels within an appliance includes the steps of providing a cabinet having at least four sidewalls defining an appliance opening, a back wall, an interior, a mullion defining first and second compartments of the interior of the cabinet and a plurality of openings defined within the mullion configured to provide selective fluid communication between the first and second compartments. The method also includes the step of providing an evaporator disposed in the first compartment proximate the plurality of openings, wherein the evaporator is in fluid communication with a condenser, a compressor, coolant flow control devices, and a cooling fluid via coolant conduits. The method also includes the step of providing a cooling bank disposed in the second compartment proximate the plurality of openings and configured to be in selective thermal communication with the evaporator, and including a cooling portion, a condensing portion, and a dividing member that physically divides the cooling bank into the cooling portion and the condensing portion, and a fluid collector pan disposed proximate the condensing portion and positioned to receive condensate by gravity from the condensing portion. The step of providing a first cooling fan disposed proximate the evaporator is also included as well as the step of providing a second cooling fan disposed proximate the cooling bank and at least one of the plurality of openings of the mullion. The method also includes the step of moving the second cooling fan between an evaporator position, wherein the second cooling fan is in fluid communication with the evaporator and the cooling bank, and a bank position, wherein the second cooling fan is in fluid communication with the cooling bank. Also included is the step of disposing a movable panel assembly disposed proximate the plurality of openings and the first and second cooling fans wherein the movable panel assembly is operable between a plurality of positions, and selectively operating the movable panel assembly between an open position and a closed position.
These and other features, objects and advantages of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
For the purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
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In various embodiments, the dividing member 52 within the housing 92 can be configured to be a vertical wall that divides the cooling bank 46 into side-by-side cooling and condensing portions 48, 50. Other configurations of the dividing member 52 can be implemented so long as the cooling bank 46 is configured to allow cooling that enters at the cooling portion 48 to be stored throughout the cooling bank 46 in both the cooling and condensing portions. Additionally, this reduces the amount of moisture the evaporator 40 will ultimately remove and thus reduces defrosting needs for the evaporator 40 and allowing for a tighter fin density in the evaporator 40, in turn, allowing for a more compact evaporator 40 and more usable space in the first compartment 24.
In alternate embodiments, the housing 92 can be configured to enclose both the cooling bank 46 and the evaporator 40 within a single housing 92 along with the movable panel assembly 66. In such an embodiment, a single assembly containing the evaporator 40, the cooling bank 46, and the movable panel assembly 66 can be manufactured for installation within the cabinet 12. Alternatively, various embodiments may not include a housing 92, and the evaporator 40, cooling bank 46, and the movable panel assembly 66 are disposed within the cabinet 12. Such an embodiment, can allow the moisture control 38 to be configured in multiple different configurations depending upon the design of the refrigerator.
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In order to control the relative humidity of the air within the second compartment 26, various sensors can be disposed within the second compartment 26 to measure various data that can include, but is not limited to, moisture content in the air, percentage relative humidity of the air, and other moisture data. The moisture control 38 can include a processor for receiving data from the sensors and responding to the data by altering various set points within the moisture control 38. By way of example, and not limitation, to modify the moisture content within the air of the second compartment 26, the processor can increase or decrease the speed of the second cooling fan 60, thereby increasing or decreasing the circulation velocity of the air within the second compartment 26, such that varying levels of moisture can be transferred from the fluid collector pan 54 to the air within the second compartment 26. In alternate embodiments, an analog control or digital control can be used to monitor the humidity of the air within the second compartment 26 and modify the moisture control 38 to increase or decrease the moisture within the second compartment 26.
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Another step 154 in the method 150 is providing an evaporator 40 disposed in the first compartment 24 proximate the plurality of openings 28, wherein the evaporator 40 is in fluid communication with a condenser 42, a compressor 44, coolant flow control devices, and a cooling fluid via coolant conduits.
Yet another step 156 in the method 150 includes providing a cooling bank 46 disposed in the second compartment 26 proximate the plurality of openings 28 and configured to be in selective thermal communication with the evaporator 40 and including a cooling portion 48, a condensing portion, and a dividing member 52 that physically divides the cooling bank 46 into the cooling portion 48 and the condensing portion, and a fluid collector pan 54 disposed proximate the condensing portion 50 and positioned to receive condensate 56 by gravity from the condensing portion.
Another step 158 in the method 150 includes providing a first cooling fan 58 disposed proximate the evaporator 40 and providing a second cooling fan 60 disposed proximate the cooling bank 46 and at least one of the plurality of openings 28 of the mullion 22.
The method 150 also includes the step 160 of selectively moving the second cooling fan 60 between an evaporator position 62, wherein the second cooling fan 60 is in fluid communication with the evaporator 40 and the cooling bank 46, and a bank position 64, wherein the second cooling fan 60 is in fluid communication with the cooling bank 46 but not the evaporator 40.
Another step 162 in the method 150 includes disposing a movable panel assembly 66 proximate the plurality of openings 28 and the first and second cooling fans 58, 60, wherein the movable panel assembly 66 is operable between a plurality of positions.
Yet another step 164 in the method 150 includes selectively operating the movable panel assembly 66 in cooperation with the second cooling fan 60 between an open position 68 and a closed position 70.
The method 150 also includes the step 166 of controlling the moisture content within the second compartment 26 when the movable panel assembly 66 is in the closed position 70 by increasing or decreasing the speed of the second cooling fan 60 to increase the velocity of the air being circulated throughout the second compartment 26.
It will be understood by one having ordinary skill in the art that construction of the described net heat load compensation control and other components is not limited to any specific material. Other exemplary embodiments of the invention disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
It is also important to note that the construction and arrangement of the elements of the invention as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present invention. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
It is also to be understood that variations and modifications can be made on the aforementioned structures and methods without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
The above description is considered that of the illustrated embodiments only. Modifications of the invention will occur to those skilled in the art and to those who make or use the invention. Therefore, it is understood that the embodiments shown in the drawings and described above is merely for illustrative purposes and not intended to limit the scope of the invention, which is defined by the following claims as interpreted according to the principles of patent law, including the Doctrine of Equivalents.
The present application is a continuation of U.S. patent application Ser. No. 13/836,206 filed Mar. 15, 2013, entitled MOISTURE CONTROL SYSTEM FOR AN APPLIANCE AND METHOD FOR CONTROLLING MOISTURE WITHIN AN APPLIANCE, which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Parent | 13836206 | Mar 2013 | US |
Child | 14686963 | US |