The present disclosure relates generally to moisture control in an aircraft, and more particularly, to using electro-osmotic techniques for moisture control in the aircraft.
An aircraft such as a passenger jet aircraft typically includes insulation blankets that line an interior of the aircraft's fuselage. The insulation blankets can be made of fiberglass or other materials and provide both acoustic and thermal insulation for the aircraft.
During travel at high altitudes, air within an aircraft (e.g., a passenger jet aircraft) can become high in humidity and a fuselage of the aircraft can become cold. The combination of humidity and cold can cause water from the air to condense and/or freeze to the fuselage. As the aircraft lowers its altitude, this water flows downward due to gravity, which can cause an accumulation of moisture on and in the insulation blankets, as well as in other areas of the aircraft. The accumulation of moisture on and in the insulation blankets can saturate the insulation blankets, thereby undesirably increasing weight of the aircraft and potentially creating an environment in which mold can form. In addition, the accumulation of moisture can potentially cause damage to areas of the aircraft near the insulation blankets or in other areas. For example, moisture that accumulates on metal areas can corrode those surfaces. As another example, moisture that accumulates on composite laminate areas can egress into the composite laminate and then, if the moisture becomes cold and freezes, the moisture can expand and cause delamination.
Existing systems for relieving the aircraft of moisture typically include using passive physical structures within the aircraft as dams for blocking moisture flow into certain areas of the aircraft and as channels for routing water to drain masts where the water can exit the aircraft. However, these existing systems can be inefficient, can sometimes add weight and complexity to the aircraft, and might not alleviate or prevent moisture buildup in the aircraft.
What is needed is an efficient, reliable system for moisture control in an aircraft.
In an example, a moisture control system is described comprising an anode coupled to an insulation blanket that is positioned between an inner wall and an outer wall of an aircraft fuselage, a cathode coupled to an interior surface of the outer wall, and a power control unit coupled to the anode and the cathode to apply voltage across the anode and the cathode, and when the voltage is applied across the anode and the cathode, moisture is drawn away from the anode and toward the cathode on the interior surface of the outer wall and guided along a drainage path provided via structural members disposed between the inner wall and the outer wall toward a drainage port.
In another example, an aircraft is described comprising a fuselage comprising an inner wall, an outer wall, and structural members coupled between the inner wall and the outer wall. The structural members form a drainage path terminating at a drainage port. The aircraft also comprises an insulation blanket positioned between the inner wall and the outer wall, an anode coupled to the insulation blanket, a cathode coupled to an interior surface of the outer wall, and a power control unit coupled to the anode and the cathode to apply voltage across the anode and cathode. When the voltage is applied across the anode and the cathode, moisture is drawn away from the anode and toward the cathode on the interior surface of the outer wall and guided along a drainage path provided via the structural members toward the drainage port.
In another example, a method for controlling moisture in an aircraft is described. The method comprises coupling an anode to an insulation blanket that is positioned between an inner wall and an outer wall of an aircraft fuselage, coupling a cathode to an interior surface of the outer wall, and causing a power control unit to apply voltage across the anode and the cathode, thereby drawing moisture away from the anode and toward the cathode on the interior surface of the outer wall and guiding the moisture along a drainage path provided via structural members disposed between the inner wall and the outer wall toward a drainage port.
The features, functions, and advantages that have been discussed can be achieved independently in various examples or may be combined in yet other examples. Further details of the examples can be seen with reference to the following description and drawings.
The novel features believed characteristic of the illustrative examples are set forth in the appended claims. The illustrative examples, however, as well as a preferred mode of use, further objectives and descriptions thereof, will best be understood by reference to the following detailed description of an illustrative example of the present disclosure when read in conjunction with the accompanying drawings, wherein:
Disclosed examples will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all of the disclosed examples are shown. Indeed, several different examples may be described and should not be construed as limited to the examples set forth herein. Rather, these examples are described so that this disclosure will be thorough and complete and will fully convey the scope of the disclosure to those skilled in the art.
By the terms “substantially,” “about,” and “proximate” used herein, it is meant that the recited characteristic, parameter, or value need not be achieved exactly, but that deviations or variations, including for example, tolerances, measurement error, measurement accuracy limitations and other factors known to skill in the art, may occur in amounts that do not preclude the effect the characteristic was intended to provide.
Unless otherwise specifically noted, elements depicted in the drawings are not necessarily drawn to scale.
Passengers in the aircraft 100 may congregate in seats 210 of the cabin 202 during flight.
Referring again to
A size of the space 240 has been exaggerated somewhat in
Thus, the structural members 222 can include frames, stringers, and/or other mechanical elements (e.g., longerons, spars, beams, trusses) that are fastened (e.g., with bolts, rivets, pins, or other fasteners), bonded (e.g., with an adhesive), welded, or otherwise attached to the inner wall 208 and outer wall 216. The structural members 222 can be made of metallic material (e.g., aluminum) and/or non-metallic material (e.g., composite material). At least some of the structural members 222 can also be load-bearing. Additionally, at least some of the structural members 222 can be interconnected—namely, fastened, bonded, welded, or otherwise attached to each other. Further, at least some of the structural members 222 can include notches through which the water droplets 230 can flow. (These notches are shown below in
Within examples, a moisture control system and method for controlling moisture in the aircraft 100 are described that can increase reliability and efficiency of removing moisture, while reducing weight and complexity from existing aircraft drainage systems. Existing systems add weight to the aircraft with additional structures and are more passive in nature in that they heavily rely on gravity to bring moisture to drain masts or other areas where the moisture can exit the aircraft. In contrast, the disclosed systems and methods involve arranging cathodes and anodes inside the aircraft 100 such that, when a voltage is applied across the cathodes and anodes, moisture is drawn out and away from the insulation blanket 214, toward an interior surface of the outer wall 216 of the fuselage 130. Additionally, the applied voltage keeps moisture away from the insulation blanket 214 and drives moisture along a drainage path 254 toward a drainage port 256. As such, the disclosed systems and methods can efficiently promote drainage of moisture in the aircraft 100 without adding much weight to the aircraft, and can also efficiently and proactively prevent moisture from accumulating on and in the insulation blanket 214.
The fuselage 130 includes a moisture control system 242, which includes an anode 244 coupled to the insulation blanket 214 that is positioned between the inner wall 208 and the outer wall 216 of the fuselage 130, a cathode 246 coupled to an interior surface 248 of the outer wall 216, and a power control unit 252 coupled to the anode 244 and the cathode 246 to apply voltage across the anode 244 and the cathode 246. When the voltage is applied across the anode 244 and the cathode 246, moisture is drawn away from the anode 244 and toward the cathode 246 on the interior surface 248 of the outer wall 216 and guided along the drainage path 254 provided via the structural members 222 disposed between the inner wall 208 and the outer wall 216 toward the drainage port 256.
The inner wall 208 is a surface of the fuselage 130 that is located in an interior of the aircraft 100 and is opposite the outer wall 216 of the fuselage 130. Like the fuselage 130, the inner wall 208 can be made of aluminum, an aluminum-lithium alloy, a composite laminate, and/or other metallic or non-metallic materials.
The insulation blanket 214 is positioned between the inner wall 208 and the outer wall 216, and the insulation blanket 214 includes an exterior face 258 positioned adjacent to the outer wall 216 and an interior face 260 opposite the exterior face 258. In
The insulation blanket 214 is made of fiberglass, polyetherketoneketon, polyetheretherketone, ethylene chlorotrifluoroethylene, aramid paper, and/or other materials and is designed to acoustically and thermally insulate an interior of the aircraft 100 from noise and temperature outside the aircraft. The insulation blanket 214 can be fastened, adhered, or otherwise attached to the inner wall 208, the outer wall 216, and/or to the structural members 222, thus securing the insulation blanket 214 in place. For example, pins can penetrate the insulation blanket 214 to attach the insulation blanket 214 to the outer wall 216, and stainless steel spring clips can clamp around the structural members 222 to attach the insulation blanket 214 to the structural members 222. Holes formed by the pins penetrating the insulation blanket 214 can be sealed with felt washers and tape. Other examples are possible as well. The insulation blanket 214 can be one of multiple insulation blankets attached throughout the fuselage 130.
The exterior face 258 and the interior face 260 can be made of the same material as an interior of the insulation blanket 214 or a different material. For example, the exterior face 258 and the interior face 260 can be made of a polymer film (e.g., mylar film), and a portion of the insulation blanket 214 between the exterior face 258 and the interior face 260 can be made of fiberglass. In other words, the exterior face 258 and the interior face 260 can be configured to hold the fiberglass or other insulating material inside the insulation blanket 214. Other examples are possible as well.
The anode 244 is a positively charged electrode made of a conductive material, such as copper, graphite, and/or aluminum. The anode 244 can take the form of a single wire, multiple interconnected wires (e.g., a mesh of wires, or wires arranged in another type of pattern), one or more strips of tape, a sheet, film, and/or other structure that is capable of being fastened, adhered, or otherwise attached to the insulation blanket 214. The anode 244 can have approximately the same dimensions as the insulation blanket 214 or can have different dimensions.
The cathode 246 is a negatively charged electrode made of a conductive material, such as copper, graphite, and/or aluminum. The cathode 246 can take the form of a single wire, multiple interconnected wires (e.g., a mesh of wires, or wires arranged in another type of pattern), one or more strips of tape, a sheet, film, and/or other structure that is capable of being fastened, adhered, or otherwise attached to the interior surface 248 of the outer wall 216.
In one example, the outer wall 216 of the fuselage 130 includes an electrically conductive material. If the interior surface 248 of the outer wall 216 is made of a conductive material, the cathode 246 being attached to the interior surface 248 can cause the interior surface 248 to act as a cathode as well. Thus, the cathode 246 used can be made smaller if the interior surface 248 is made of a conductive material. For example, the cathode 246 can be partitioned into a plurality of discrete cathodes positioned along the drainage path 254 (e.g., segments of conducting tape). This can also be useful in a situation in which some of the discrete cathodes become unattached from the interior surface 248, since the remaining cathode(s) could still be used to provide conductivity needed for applying the voltage.
Alternatively, if the interior surface 248 is made of a non-conductive material, it can be desirable to have the cathode 246 be larger, such as a single, continuous cathode strip positioned along the drainage path 254 (e.g., an elongated strip of conducting tape). Other examples are possible as well.
The power control unit 252 includes a voltage source of direct current (DC) and/or alternating current (AC) electricity and is coupled to the anode 244 and the cathode 246 to deliver electricity and apply the voltage across the anode 244 and the cathode 246. The power control unit 252 can deliver the electricity in a continuous manner or as individual pulses. The voltage applied across the anode 244 and the cathode 246 can vary and can fall within a larger range (e.g., 1 to 40 Volts (V)) or a smaller range (e.g., 26 to 28 V). Other voltages are possible. In some examples, the power control unit 252 can include hardware and/or software that enables the power control unit 252 to receive a signal that triggers the power control unit 252 to deliver electricity. For example, the moisture control system 242 may further include a moisture sensor 268 configured to detect presence of the moisture between the inner wall 208 and the outer wall 216, as well as the moisture accumulating in the insulation blanket 214, and the power control unit 252 is coupled to the moisture sensor 268 and is further configured to apply the voltage in response to the moisture sensor 268 detecting that the moisture exceeds a predefined moisture level (e.g., approximately 1.5 millimeters of the moisture). The power control unit 252 can receive the signal from the moisture sensor 268 and responsively apply the voltage across the anode 244 and the cathode 246. Additionally or alternatively, the power control unit 252 can receive the signal from a computing device within the aircraft 100 (e.g., a flight control system operated either autonomously or by a pilot or crew member of the aircraft 100), and responsively apply the voltage across the anode 244 and the cathode 246. Other examples are possible as well.
The power control unit 252 can make the determination that the moisture exceeds the predefined moisture level on its own after receiving the signal from the moisture sensor 268 (or via an instruction in the signal from the moisture sensor 268), and responsively apply the voltage. The power control unit 252 can discontinue applying the voltage as soon as the moisture falls below the predefined moisture level. In other examples, the power control unit 252 can be configured to continuously provide electricity, or pulses of electricity, in an autonomous manner, without being triggered to do so.
The moisture sensor 268 is a physical electronic device having circuitry configured to emit electromagnetic signals for detecting and measuring liquid (e.g., the moisture) that directly contacts and/or is proximate to the moisture sensor 268. The moisture sensor 268 is configured to monitor buildup of the moisture between the inner wall 208 and the insulation blanket 214, between the outer wall 216 and the insulation blanket 214, as well as the moisture accumulating in the insulation blanket 214. In particular, the moisture sensor 268 can be configured to transmit, to the power control unit 252 or to another computing device, a signal representing a level (e.g., an amount, measured in millimeters) of the moisture that is contacting the moisture sensor 268 and/or that is proximate to the moisture sensor 268.
Furthermore, the moisture sensor 268 can be wireless or operated by a wired connection, and can optionally include a battery. The moisture sensor 268 can be rigid or flexible and can vary in size, such as millimeters in width, height, and/or length. Further, the moisture sensor 268 can include an adhesive backing or other means for attaching the moisture sensor 268 to various metallic and/or non-metallic surfaces within the aircraft 100.
A connection between the moisture sensor 268 and the power control unit 252 can be a wired interface (i.e., a physical connection, such as by way of a cable or other electrical medium through which current can flow), or a wireless interface.
In operation, the power control unit 252 applies the voltage across the anode 244 and the cathode 246, which causes the water droplets 230 and moisture to be ionized and drawn toward the cathode 246. Thus, applying the voltage causes the moisture to be drawn away from the insulation blanket 214 and toward the interior surface 248 where the cathode 246 is attached. In addition, because the cathode 246 is attached to the interior surface 248 proximate to the drainage path 254, the voltage, as well as gravity, keeps the moisture on the interior surface 248 and causes the moisture to be guided along the drainage path 254 toward the drainage port 256. Furthermore, because the anode 244 is attached to the exterior face 258, applying the voltage causes the moisture that is saturating the insulation blanket 214 to be drawn out of the insulation blanket 214 and toward the interior surface 248.
The drainage path 254 includes a physical area proximate to, on, or through the structural members 222 where the moisture flows before reaching the drainage port 256. That is, as the moisture flows downward toward the drainage port 256, the moisture physically contacts the interior surface 248 proximate to the structural members 222 and/or the structural members 222 themselves. The drainage path 254 can also be formed at least in part by ridges on, or grooves in, the interior surface 248 and/or ridges on, or grooves in, the structural members 222. For example, during a portion of the drainage path 254, the moisture might flow between two ridges formed in the interior surface 248. Other examples are possible as well.
The drainage port 256 is a physical pathway (e.g., tubes, pipes, inlet(s), outlet(s), and/or other structures) disposed in the fuselage 130 and through which the moisture can flow to exit the aircraft 100. The drainage port 256 can extend from the interior surface 248, through the fuselage 130, to an exterior of the fuselage 130. In some examples, flow of the moisture through the drainage port 256 can be controlled by a drain valve (not shown) within the drainage port 256. The drain valve might be closed when the fuselage 130 is pressurized, thus preventing the moisture from exiting the aircraft 100, and opened when the aircraft 100 is not pressurized (e.g., when the aircraft 100 is on a runway or Tarmac), thus allowing the moisture to exit the aircraft 100. The drainage port 256 can thus be configured to open automatically when the fuselage 130 is non-pressurized. Although the drainage port 256 is shown in
As a result, the moisture control system 242 can advantageously help alleviate an accumulation of the moisture in the insulation blanket 214, on the insulation blanket 214 (e.g., on the exterior face 258), and on the interior surface 248. The moisture control system 242 can also cause the moisture to reach the drainage port 256 faster than in existing systems. Additionally, the moisture control system 242 can advantageously prevent further moisture accumulation in the above-noted areas in a proactive manner. Further, the moisture control system 242 advantageously leverages the structural members 222 that form the fuselage 130, rather than requiring additional drainage structures that might add weight to the aircraft 100 as in existing systems.
The moisture control system 242 can be usefully implemented throughout the aircraft 100, such as in particular areas of the aircraft 100 that might be prone to more moisture accumulation than others. For example, areas surrounding doors or hatchways in the aircraft 100 might experience more airflow, and thus more moisture, than other areas in the aircraft 100. Thus, the moisture control system 242 can be particularly useful when applied in the areas surrounding the doors or hatchways, since the moisture control system 242 can efficiently remove moisture from these areas as well as help prevent additional moisture from accumulating.
The cathode 246 is shown in
At block 302, the method 300 includes coupling the anode 244 to the insulation blanket 214 that is positioned between the inner wall 208 and the outer wall 216 of the fuselage 130. At block 304, the method 300 includes coupling the cathode 246 to the interior surface 248 of the outer wall 216. At block 306, the method 300 includes causing the power control unit 252 to apply voltage across the anode 244 and the cathode 246, thereby drawing moisture away from the anode 244 and toward the cathode 246 on the interior surface 248 of the outer wall 216 and guiding the moisture along the drainage path 254 provided via the structural members 222 disposed between the inner wall 208 and the outer wall 216 toward the drainage port 256.
Devices or systems may be used or configured to perform logical functions presented in
It should be understood that for these and other processes and methods disclosed herein, flowcharts show functionality and operation of one possible implementation of present examples. In this regard, some blocks or portions of some blocks may represent a module, a segment, or a portion of program code, which includes one or more instructions executable by a processor for implementing specific logical functions or steps in the process. The program code may be stored on any type of computer readable medium or data storage, for example, such as a storage device including a disk or hard drive. Further, the program code can be encoded on a computer-readable storage media in a machine-readable format, or on other non-transitory media or articles of manufacture. The computer readable medium may include non-transitory computer readable medium or memory, for example, such as computer-readable media that stores data for short periods of time like register memory, processor cache and Random Access Memory (RAM). The computer readable medium may also include non-transitory media, such as secondary or persistent long term storage, like read only memory (ROM), optical or magnetic disks, compact-disc read only memory (CD-ROM), for example. The computer readable media may also be any other volatile or non-volatile storage systems. The computer readable medium may be considered a tangible computer readable storage medium, for example.
In addition, some blocks or portions of some blocks in
Using examples described herein, by passing a low voltage pulsating charge between positive and negative electrodes, water is ionized and drawn towards the negative electrodes that are placed on the fuselage skin. A pulsing, low-voltage current pushes positive ions toward the negative electrode charged area, dragging water molecules with them. A resulting flow is termed electro osmotic flow. Thus, electro-osmotic pulses (EOP) are beneficial to efficiently remove water from the fuselage skin and avoid drawbacks with existing systems in which passive dams and blockage areas are generally used to route water, with no action moving the water.
Different examples of the system(s), device(s), and method(s) disclosed herein include a variety of components, features, and functionalities. It should be understood that the various examples of the system(s), device(s), and method(s) disclosed herein may include any of the components, features, and functionalities of any of the other examples of the system(s), device(s), and method(s) disclosed herein in any combination or any sub-combination, and all of such possibilities are intended to be within the scope of the disclosure.
The description of the different advantageous arrangements has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the examples in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Further, different advantageous examples may describe different advantages as compared to other advantageous examples. The example or examples selected are chosen and described in order to best explain the principles of the examples, the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various examples with various modifications as are suited to the particular use contemplated.
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4329219 | Mar 1994 | DE |
10058507 | Jun 2002 | DE |
S 61 259716 | Nov 1986 | JP |
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WO 2004028670 | Apr 2004 | WO |
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20200262538 A1 | Aug 2020 | US |