The present invention relates to a hygroscopic moisture separating and heating apparatus adapted to remove hygroscopic moisture from steam with higher humidity and heat the steam by using heated steam.
Generally, in an atomic power plant, steam having finished its task in a high pressure turbine contains approximately 12% hygroscopic moisture. The hygroscopic moisture is typically present in a state of water drops contained in the steam or water adhered to wall surfaces of the apparatus and piping.
When the hydroscopic moisture content in the steam is considerably increased, the hygroscopic moisture may tend to frequently collide with wall surfaces of apparatuses, such as a turbine blade installed in the turbine, thus causing erosion that may leads to serious damage of the equipment. In a low pressure turbine, the turbine efficiency becomes higher as the humidity of the steam fed to the low pressure turbine is greater.
To solve this problem, a hygroscopic moisture separating and heating apparatus for separating the hygroscopic moisture from steam and heating the steam has been provided between the high pressure turbine and the low pressure turbine, in order to remove the hygroscopic moisture from the steam fed from the high pressure turbine, heat the removed steam, and feed the so-heated higher temperature steam into the low pressure turbine. As the hygroscopic moisture separating and heating apparatus of this type, examples of the construction are described in, for example, JP2-242001A and JP9-329302A.
A conventional hygroscopic moisture separating and heating apparatus is now described with reference to
As shown in
In such a construction, the hygroscopic moisture separating and heating apparatus 70 is located to be symmetrical about an imaginary central plane F-F defined at the longitudinal center of the main body container 51.
Through each U-shaped pipe 52, heated steam 86 for heating the steam 85 to be heated is fed. As the heated steam 86, extraction steam supplied from the high pressure turbine of the atomic power plant or main steam supplied from a nuclear reactor can be mentioned.
Each U-shaped pipe 52 includes an advancing part 521, a retracting part 522 located below the advancing part 521, and a U-shaped part 523 connecting the advancing part 521 with the retracting part 522. Each U-shaped pipe 52 is attached to a header 53 so as to constitute each pipe bundle 54, wherein the header 53 is located outside the main body container 51 and adapted to supply and discharge the heated steam 86.
Below the main body container 51, for example, three hygroscopic moisture separators 58 are located along the longitudinal direction.
Steam inlets 56, though which the steam 85 to be heated is fed into the main body container 51, are provided at a bottom portion of the container 51, and steam outlets 57, through which the steam 85 to be heated is discharged from the main body container 51, are provided at a top portion of the container 51.
The steam 85 to be heated, which was fed from the high pressure turbine and supplied into the main body container 51 via each steam inlet 56, passes through each hygroscopic moisture separator 58, so that the hygroscopic moisture can be removed from the steam 85. Thereafter, the steam 85 to be heated is flowed in the main body container 51 upward orthogonally to the advancing part 521 and the retracting part 522 of the U-shaped pipe 52. Consequently, the steam 85 to be heated can be heated due to the heating steam 86 flowed through the U-shape pipe 52, and is then discharged from the main body container 51 via each steam outlet 57. Chain line arrows, as depicted in
In the conventional hygroscopic moisture separating and heating apparatus 70, however, the temperature of the steam 85 to be heated becomes higher as it is flowed upward. Therefore, a temperature difference should occur between the advancing part 521 and the retracting part 522 in the U-shaped pipe 52, thus causing a significantly great difference in the amount of condensation of the heated steam 86 in the U-shaped pipe 52 due to cooling.
Namely, in the retracting part 522 of the U-shaped pipe 52, the temperature of the steam 85 to be heated in contact therewith is still relatively low. Therefore, the heated steam 86 flowed in the retracting part 522 may be unduly cooled, thus causing excessively rapid condensation. On the other hand, in the advancing part 521 of the U-shaped pipe 52, the temperature of the steam 85 to be heated in contact therewith is higher, as compared with the case of the aforementioned lower retracting part 522. Thus, the degree of being cooled for the heated steam 86 flowed in the advancing part 521 is significantly lower, as such a greater amount of the steam remains uncondensed.
In such a state, the flow rate distribution of the heated steam 86 in the U-shaped pipe 52 is likely to be unstable, and a periodic temperature change may tend to occur in the U-shaped pipe 52, leading to damage of the U-shaped pipe 52 due to thermal fatigue.
To avoid this problem, a method has been employed, in which a venting pipe (not shown) for venting non-condensable steam of the heated steam 86 is connected with an inlet portion of the U-shaped pipe 52, such that about 5% of the total amount of the heated steam 86 prior to being fed into the venting pipe can be directed into the venting pipe.
However, if the amount (or venting flow rate) of the heated steam 86 to be fed into the venting pipe is considerably large, the amount of the heated steam 86 fed into the U-shaped pipe 52 is of course reduced, thus degrading the thermal efficiency of the entire hygroscopic moisture separating and heating apparatus 70. Therefore, there is a need for reducing the venting flow rate.
The present invention was made in view of such circumstances, and it is therefore an object of this invention to provide a hygroscopic moisture separating and heating apparatus, which can securely enhance the thermal efficiency, by employing such a construction that can avoid damage of the U-shaped pipe due to thermal fatigue caused by the difference in the amount of condensation in the U-shaped pipe, thereby stabilizing the flowing condition of the heated steam flowed through the U-shaped pipe even though significantly reducing the venting amount of the heated steam fed into the venting pipe.
The present invention is a hygroscopic moisture separating and heating apparatus for separating a hygroscopic moisture from a steam to be heated and heating the steam to be heated, comprising: a main body container having a cylindrical shape; a partition plate provided, in the main body container, to define a space together with an inner circumferential face of the main body container and configured to divide the internal space of the main body container into a lower temperature area and a higher temperature area; a steam inlet, which is provided to the lower temperature area of the main body container and through which steam to be heated is fed into the main body container; and a steam outlet, which is provided to the higher temperature area of the main body container and through which the steam to be heated is discharged from the main body container; a hygroscopic moisture separator located in the lower temperature area of the main body container and adapted to separate hygroscopic moisture from the steam to be heated, which is fed into the lower temperature area via the steam inlet; and a U-shaped pipe provided in the main body container and including an advancing part, a retracting part and a U-shaped part connecting the advancing part with the retracting part, such that heated steam for heating the steam to be heated is fed through the U-shaped pipe, wherein either of the advancing part and the retracting part of the U-shaped pipe extends through the partition plate across the lower temperature area and the higher temperature area.
In the hygroscopic moisture separating and heating apparatus described above, it is preferred that the partition plate is provided orthogonally to the longitudinal direction of the main body container, and that the advancing part and the retracting part of the U-shaped pipe are arranged parallel to the longitudinal direction of the main body container.
The present invention is a hygroscopic moisture separating and heating apparatus for separating a hygroscopic moisture from a steam to be heated and heating the steam to be heated, comprising: a main body container having a cylindrical shape; a first partition plate provided in the main body container orthogonally to the longitudinal direction of the main body container and configured to divide the internal space of the main body container into two or more mutually independent areas; a second partition plate provided, in the main body container, to define a space together with an inner circumferential face of the main body container and configured to extend orthogonally to the first partition plate and divide each independent area of the main body container into a lower temperature area and a higher temperature area; steam inlets each provided to each lower temperature area of the main body container, such that steam to be heated is fed into the main body container through the steam inlet; steam outlets each provided to each higher temperature area of the main body container, such that the steam to be heated is discharged from the main body container through the steam outlet; hygroscopic moisture separators each located in each lower temperature area of the main body container and adapted to separate hygroscopic moisture from the steam to be heated fed into the lower temperature area via each steam inlet; and U-shaped pipes each provided in each independent area of the main body container and including an advancing part, a retracting part and a U-shaped part connecting the advancing part with the retracting part, such that heated steam for heating the steam to be heated is fed through the U-shaped pipe, wherein the lower temperature area of one independent area is adjacent to the higher temperature area of the other independent area, and wherein either of the advancing part and the retracting part of each U-shaped pipe extends through the second partition plate across each lower temperature area and each higher temperature area.
In the hygroscopic moisture separating and heating apparatus described above, it is preferred that the hygroscopic moisture separating and heating apparatus further comprises: a venting pipe connected with an inlet portion of the U-shaped pipe and adapted for venting the heated steam; and a pressure control valve or fluid resistor provided to the venting pipe, wherein the pressure control valve or fluid resistor controls the venting flow rate of the heated steam fed into the venting pipe within the range of 0.5 to 1% of the total flow rate measured before the heated steam is vented.
In the hygroscopic moisture separating and heating apparatus described above, it is preferred that a plurality of U-shaped pipes are provided; and that each U-shaped pipe is attached to a header so as to constitute together a pipe bundle, the header being provided outside the main body container and adapted to supply and discharge the heated steam, and that the header of one pipe bundle is attached to the main body container, in a position opposed to the header of the other pipe bundle located adjacent the one pipe bundle.
In the hygroscopic moisture separating and heating apparatus described above, it is preferred that the plurality of pipe bundles are located in a plurality of independent groups connected in series with one another, and the pipe bundles in each group are connected in parallel to one another, with the number of the pipe bundles in each group being reduced as the heated steam is flowed from the upstream to the downstream, and that a drain tank is provided, which is adapted for accumulating condensed drain generated due to the heated steam cooled by the steam to be heated, in each U-shaped pipe, wherein the drain tank is connected with the header of each pipe bundle via a drain pipe.
In the hygroscopic moisture separating and heating apparatus described above, it is preferred that a part of the condensed drain fed to the drain tank via the drain pipe from each header is fed into each higher temperature area of the main body container through a drain feed pipe, so as to cool the higher temperature area.
In the hygroscopic moisture separating and heating apparatus described above, it is preferred that the pipe bundles are prepared by assembling the plurality of U-shaped pipes and headers in advance in a factory, and then attached to the main body container on a site of installing the apparatus.
According to the present invention, in the hygroscopic moisture separating and heating apparatus, by lessening the temperature difference at each portion in the U-shaped pipe, damage of the U-shaped pipe caused by thermal fatigue due to difference of the amount of condensation of heated steam flowed through the U-shaped pipe can be suppressed, thus providing a construction in which the flow of the heated steam through the U-shaped pipe will not be unstable even though significantly reducing the venting flow rate of the heated steam fed into the venting pipe, thereby enhancing the thermal efficiency.
Now, a first embodiment will be described with reference to
As shown in
Chain line arrows, as depicted in
The partition plate 5, as shown in
The U-shaped pipe 2 includes the advancing part 21, the retracting part 22 located below the advancing part 21, and a U-shaped part 23 connecting the advancing part 21 with the retracting part 22. The advancing part 21 and retracting part 22 of the U-shaped pipe 2 are configured to extend parallel to the longitudinal direction of the main body container 1.
The length of the advancing part 21 and retracting part 22 of the U-shaped pipe is substantially the same as the length of the main body container 1.
Either of the advancing part 21 and the retracting part 22 of the U-shape pipe 2 is configured to extend through the partition plate 5 across the lower temperature area 30 and the higher temperature area 31.
As shown in
In this embodiment, a plurality of U-shaped pipes 2 are provided in the main body container 1, and each U-shaped pipe 2 is attached to a header 3 so as to constitute together a pipe bundle 4, wherein the header 3 is located outside the main body container 1 and adapted to supply and discharge the heated steam 36. For Example, the pipe bundle 4, as shown in
As shown in
A venting pipe (not shown) for venting non-condensable steam of the heated steam 36 is connected with an inlet portion of each U-shaped pipe 2, and a pressure control valve (not shown) is provided to the venting pipe.
The pressure control valve functions to control the venting flow rate of the heated steam 36 fed into the venting pipe within the range of 0.5 to 1% of the total flow rate measured before the heated steam 36 is vented.
A fluid resistor that can provide the same effect as described above may also be used in place of the pressure control valve.
In this way, the flow amount of the heated steam 36 fed to each U-shaped pipe 2 can be properly adjusted due to the provision of the venting pipe and the pressure control valve. Specifically, the adjustment of the venting flow rate of the heated steam 36 at 0.5% or greater, as compared with the total flow rate measured before the heated steam 36 is vented can prevent the flow rate of the heated steam 36 fed into each U-shaped pipe 2 from being unduly increased, thereby to avoid excessive generation of condensed drain due to excessively rapid condensation of the heated steam 36 in the U-shaped pipe 2. In addition, the adjustment of the venting flow rate of the heated steam 36 at 1% or lower, as compared with the total flow rate measured before the heated steam 36 is vented, can prevent the flow rate of the heated steam 36 to be fed into each U-shaped pipe 2 from being insufficient for the heating process, thereby suppressing degradation of the thermal efficiency of the hygroscopic moisture separating and heating apparatus 20.
Next, the operation of this embodiment constructed as described above will be discussed.
In
The steam 35 to be heated, having passed through the hygroscopic moisture separator 8, is first heated by the heated steam 36 at the lower temperature area retracting part 221 of the U-shaped pipe 2, and is then heated by the heated steam 36 at the lower temperature area advancing part 211 of the U-shaped pipe 2. Subsequently, the steam 35 to be heated, having been heated in this manner in the lower temperature area 30, passes through the space 32 provided between the inner circumferential face of the ceiling of the main body container 1 and the partition plate 5. Thereafter, the steam 35 to be heated is fed downward through the higher temperature area 31, and is heated by the heated steam 36 in the higher temperature area advancing part 212 of the U-shaped pipe 2 and then further heated by the heated steam 36 in the higher temperature area retracting pipe 222 of the U-shaped pipe 2. In this way, the steam 35 to be heated, having been further heated in the higher temperature area 31, is discharged to the outside of the main body container 1 via the steam outlet 7.
As shown in
As described above, due to the division of the internal space of the main body container 1 into the lower temperature area 30 and the higher temperature area 31 by using the partition plate 5, the regions in which the steam 35 to be heated is in contact with the U-shaped pipe 2 can be more fractioned. For example, in the retracting part 22, a part, upon being at the lowest temperature, of the steam 35 to be heated contacts with the lower temperature area retracting part 221, while a part, upon being at the highest temperature, of the steam 35 to be heated contacts with the higher temperature area retracting part 222, thereby leveling the temperature of the steam 35 to be heated through the contact with the entire retracting part 22.
In this manner, the difference of average temperatures of the steam 35 to be heated, upon performing the heat exchange with the heated steam 36, can be lessened between the advancing part 21 and the retracting part 22 of the U-shaped pipe 2. Thus, the difference of the amount of condensation caused by cooling the heated steam 36 can be reduced between the advancing part 21 and the retracting part 22.
The heating process for the steam 35 to be heated in the main body container 1 will be described in more detail with reference to
On the other hand, in an innermost circumferential U-shaped pipe 202 located at the innermost circumference of each pipe bundle 4, a part E, upon being at a sub-lowest temperature slightly higher than the lowest temperature part A, of the steam 35 to be heated contacts with the lower temperature area retracting part 221 of the innermost circumferential U-shaped pipe 202, and then a part F, heated to a sub-intermediate temperature slightly lower than the intermediate temperature part B, of the steam 35 contacts with the lower temperature area advancing part 211. Thereafter, a part G, further heated to a temperature slightly higher than the part C, of the steam 35 contacts with the higher temperature area advancing part 212 of the innermost circumferential U-shaped pipe 202, and finally a part H, upon being at a sub-highest temperature slightly lower than the highest temperature part D, of the steam 35 contacts with the higher temperature area retracting part 222.
Now, the comparison of the temperatures of the steam 35 to be heated, when it contacts with the outermost circumferential U-shaped pipe 201 and with the innermost circumferential pipe 202, will be discussed.
First, the comparison between the retracting part 22 of the outermost circumferential U-shaped pipe 201 and the retracting part 22 of the innermost circumferential U-shaped pipe 202 will be described. As shown in
Similarly, the comparison between the advancing part 21 of the outermost circumferential U-shaped pipe 201 and the advancing part 21 of the innermost circumferential U-shaped pipe 202 reveals the fact that the average of the temperatures of the steam 35 to be heated when it contacts with the outermost circumferential U-shaped pipe 201 and the average of the temperatures of the steam 35 to be heated when it contacts with the innermost circumferential U-shaped pipe 202 are substantially the same.
Accordingly, from the comparison between the averages of the temperatures of the steam 35 to be heated when it contacts with the respective U-shaped pipes 2, it can be seen that the difference in the temperature average of the respective U-shaped pipes 2 can be lessened and equalized. As such, the difference in the amount of condensation of the heated steam 36 in the respective U-shaped pipes 2 can also be reduced.
As described above, the difference in the amount of condensation of the heated steam 36 between the advancing parts 21 and between the retracting parts 22 of each U-shaped pipe 2 provided in the main body container 1 as well as the difference in the amount of condensation of the heated steam 36 between the respective U-shaped pipes 2 can be lessened, thereby to avoid excessive generation of condensed drain due to excessively rapid condensation of the heated steam 36 in the advancing parts 21 as well as in the retracting parts 22. Thus, the venting flow rate of the heated steam 36 fed to the venting pipe can be significantly lessened.
Therefore, the flow rate of the heated steam 36 supplied into the respective U-shaped pipes 2 in order to heat the steam 35 to be heated can be increased so much, as such the thermal efficiency of the hygroscopic moisture separating and heating apparatus 20 can be securely enhanced.
In the case of assembling the hygroscopic moisture separating and heating apparatus 20, the pipe bundles 4 are prepared by assembling the plurality of U-shaped pipes 2 and headers 3 in advance in a factory, and then attached to the main body container 1 on a site of installing the hygroscopic moisture separating and heating apparatus 20.
By utilizing such an assembling method, the transport of the components to the site of installation can be facilitated, and the period of time required for the installation at the site can be reduced.
Next, a second embodiment of the present invention will be described with reference to
As shown in
In the second embodiment shown in
In such a hygroscopic moisture separating and heating apparatus 40, as shown in
According to the hygroscopic moisture separating and heating apparatus 40 of this embodiment, in addition to the effect obtained in the first embodiment, the following effect can be obtained. Namely, each U-shaped pipe is provided orthogonally to the longitudinal direction of the main body container 1, as such each advancing part 21 and each retracting part 22 can be shortened. Therefore, each pipe bundle 4 can be downsized, thus facilitating the transfer of the pipe bundles 4 to the site of installation. Additionally, since the internal space of the main body container 1 is divided into the plurality of independent areas 33, and the lower temperature area 30 of one independent area 33 is located adjacent the higher temperature area 31 of the other independent area 33, the temperature distribution in a horizontal plane of the main body container 1 can be securely leveled, thereby preventing significant thermal deformation of the main body container 1.
Next, a third embodiment of the present invention will be described with reference to
In the hygroscopic moisture separating and heating apparatus 40 of this embodiment, as shown in
As shown in
In
The header 3 of each pipe bundle 4 includes a heated steam inlet 9 for receiving the heated steam 36 to be fed from the upstream side and a heated steam outlet 11 for discharging the heated steam 36 to the downstream side.
While, in
As shown in
Now, the operation of the embodiment constructed as described above will be discussed.
The heated steam 36 fed into the hygroscopic moisture separating and heating apparatus 40 is first supplied into the two parallel pipe bundles 4 of the upstream group 41, simultaneously, via the upstream heated steam supply piping 24, so as to perform the heat exchange with the steam 35 to be heated in the main body container 1. Thereafter, the heated steam 36 discharged from the two pipe bundles 4 of the upstream group 41 is fed into the one pipe bundle 4 of the downstream group 42 via the downstream heated steam supply piping 25, so as to perform again the heat exchange with the steam 35 to be heated in the main body container 1. Finally, the heated steam 36 discharged from the one pipe bundle 4 of the downstream group 42 is fed to the outside of the hygroscopic moisture separating and heating apparatus 40 via the heated steam exhaust piping 26.
Meanwhile, the condensed drain is generated due to the heated steam 36 cooled by the steam 35 to be heated in the U-shaped pipe 2 of each pipe bundle 4. However, the so-generated condensed drain in each pipe bundle 4 is fed to each drain pipe 10 attached to each header 3 and collectively accumulated in the drain tank 101.
In this way, by limiting the number of pipe bundles 4 each adapted to feed the heated steam 36 at a time and discharging the condensed drain from the pipe bundles 4 of each group, in succession, by utilizing each drain pipe 10, the flow rate of the heated steam 36 in each U-shaped pipe 2 of the pipe bundles 4 can be increased, as well as overfilling of the condensed drain in each U-shaped pipe 2 of the pipe bundles 4 can be prevented.
Alternatively, a part of the condensed drain fed into the drain tank 101 from each header 3 of the pipe bundles 4 via each drain pipe 10 may be fed back through each higher temperature area 31 of the main body container 1, by utilizing a drain feed pipe 102 so as to cool the higher temperature area 31.
By employing the method as described above, the temperature difference between each lower temperature area 30 and each higher temperature area 31 can be lessened, as well as the temperature distribution in a horizontal plane of the main body container 1 can be securely leveled.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2005/015077 | 8/18/2005 | WO | 00 | 2/15/2008 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/020695 | 2/22/2007 | WO | A |
Number | Name | Date | Kind |
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3667430 | Hubble et al. | Jun 1972 | A |
Number | Date | Country |
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2384188 | Jun 2000 | CN |
58-6305 | Jan 1983 | JP |
58-6391 | Jan 1983 | JP |
60-11004 | Jan 1985 | JP |
2-242001 | Sep 1990 | JP |
3-134491 | Jun 1991 | JP |
2677661 | Jul 1997 | JP |
9-329302 | Dec 1997 | JP |
2000-64622 | Feb 2000 | JP |
2005-233565 | Sep 2005 | JP |
Number | Date | Country | |
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20090126574 A1 | May 2009 | US |