The present invention relates to a mold cavity for housing in a melding tool for the production of hollow molding by means of injection molding.
In plastics processing, injection molding represents the most important process for the production of molding. The essence of the process is that the intermolecular forces which hold together the linear or branched chains of the macromolecules of which the plastic consists become weaker upon exposure to heat, so that the plastic can then be shaped. With injection-molding machines, molding from the gram to the kilogram range can be produced. Plastics which are machined using the injection-molding process are generally thermoplastics, although the processing of thermosets and elastomers is also possible. In injection molding the powdery or granulated molding compound is plasticized, e.g. in a screw injection-molding machine, and then forced e.g. by axial displacement of the screw through the injection channel into the closed generally cooled tool, e.g. a mold cavity.
If the mold or the mold space provided therein is completely filled by the melt, this solidifies through cooling. In general there is a reduction in volume. This is frequently compensated by renewed forcing of melt from the injection cylinder into the mold. In general, account is additionally taken of the shrinkage by a corresponding oversizing in the mold contour. Finally, the tool or the mold cavity is opened and the finished molding (injection-molded article) demolded and ejected. The tool can be closed again and a new working cycle can begin with the renewed injection.
Using injection molding it is possible to produce hollow items which can be blown up in a later production step, e.g. to form bottles or canisters. These hollow items are also called preforms.
A known mold cavity is shown in FIGS. 1 to 3.
The cavity 1 has cooling channels 17 through which a coolant can be conducted in order to be able to cool the cavity swiftly. The mold space 5 is thus formed from the core 2 and the elements surrounding the core at a small distance from same, namely the neck follower 4, the cavity 1 and the base insert 13 and also the supporting ring 3. However, as the core 2 generally has a considerable longitudinal extent, it is necessary to centre this during operation and if possible to support it. In the shown embodiment the supporting ring 3 which surrounds the core 2 and comes into contact with same at a non-chamber-forming section, assumes this function. For this purpose the core 2 has an outer cone 8 and the supporting ring 3, which is once again represented separately in
In the embodiment shown here the neck follower 4 has a further outer cone facing the cavity 1 and the cavity 1 has an inner cone facing the neck follower 4, so that these two parts also come into contact via their correspondingly matched cones. Here, therefore, the clamping force is also transmitted from the cavity plate (not shown) in which the cavity 1 is received, via the correspondingly matched cones, onto the neck follower 4.
Furthermore a feed channel is provided for blow-out air. The feed channel runs, as can be seen in
In the closed state shown in
In the next step the generally two-part neck follower 4 can be removed from the neck region of the preform so that the finished preform can be removed.
However, in the shown embodiment slight flashing may occur in the contact region between the neck follower 4 and the cavity 1, something which in many cases, e.g. when using the molding in the field of cosmetics, is undesired. There are therefore already embodiments in which this flash, i.e. the connection point between neck follower 4 and cavity 1, has been moved to a less disruptive position, i.e. to the vicinity of the neck or supporting ring 6. Such an embodiment is shown in
This measure alone would however lead to a substantial reduction of the neck follower 4 in longitudinal direction, which would no longer be manageable in design terms. Therefore in this embodiment the side of the neck follower which faces the reception side 15 has been reconfigured. Here, on its side facing the reception plate (not shown) (left in the diagram), the neck follower 4 has an inner cone which comes into contact with a cone element 20 screwed to the core. However, this cone element 20 merely fulfills a centering function of the core. The clamping force is no longer transmitted from the reception side onto the neck follower 4, as the outer cone of the cone element 20 cannot prevent an opening of the neck follower 4, but on the contrary under certain circumstances actually transmits an opening force onto the neck follower. For this reason, in some embodiments the outer cone of the cone element 20 is designed slightly smaller than the inner cone of the neck follower 4, in order to prevent the application of an opening force by the cone element 20. The clamping force must thus be made available exclusively via the cavity 1.
In this embodiment, the blow-out air is fed in other ways. Here the blow-out air 10 is transmitted through oblong bores 21 (producible only at great cost) in the core 2 as far as the fitted cone element 20, which in turn has bores 24 (shown in
The embodiments shown in FIGS. 1 to 4 have the disadvantage that changing between the two embodiments requires the core 2 to be replaced. The embodiment according to
The nature and mode of operation of the present invention will now be more fully described in the following detailed description of the invention taken with the accompanying drawing figures, in which:
a and 1b sectional drawings of a first embodiment of the mould mold cavity of the state of the art,
a and 4b two sectional drawings of a second embodiment of a mould mold cavity of the state of the art,
Against the background of the described state of the art, the object of the invention is therefore to provide a mold cavity or a core and a supporting ring which may be easily matched to different molding and which is easy to produce.
This object is achieved by a mold cavity for housing in a molding tool, wherein the mold cavity forms a mold space and has a cavity whose inner contour corresponds at least in sections to the outer contour of the molding to be produced, a core which enters the cavity when the cavity is closed and whose outer contour corresponds at least in sections of the inner contour of the molding to be produced, and a supporting ring which at least partially surrounds the core when the mold cavity is closed, wherein the supporting ring has an inner cone and the core a corresponding outer cone which are formed such that at least when the mold cavity is closed, the inner cone of the supporting ring comes into contact with the outer cone of the core, wherein neither the inner cone of the supporting ring nor the outer cone of the core is connected to the mold space. In other words, in axial direction neither the inner cone of the supporting ring nor the outer cone of the core directly joins onto the mold space.
Advantageously, core and supporting ring are each formed such that a cylindrical section lies between the chamber-forming section, i.e. the section which forms one wall of the mold space or where outer and inner contour corresponds respectively to the inner and outer contour of the molding, and the outer or inner cone, wherein the cylindrical sections of core and supporting ring come into contact with one another when the mold cavity is closed. The cylindrical sections advantageously ensure a centering of the core.
An embodiment in which the inner cone of the supporting ring is provided substantially on the side of the supporting ring facing away from the cavity is particularly preferred.
Furthermore, in a particularly preferred embodiment, a neck follower is provided whose inner contour corresponds at least in sections to the outer contour of the neck region of the molding moldings to be produced. Because the outer delimitation of the mold space is formed by more than on part, i.e. by the cavity and the neck follower the molding process, i.e. the removal of the finished molding from the tool, is made easier.
Furthermore, in a preferred embodiment a feed channel for blow-out air is provided. The removal of the molding is also made easier by the blow-out air. Thus the molding can be blown away from the core by the blow-out air. The removal of the molding can thereby take place more reliably and quickly, whereby the opening time can be reduced.
In a particularly preferred embodiment the feed channel for blow-out air is realized at least in sections by an annulus formed between core and supporting ring. The advantage of forming the feed channel for blow-out air as an annulus between core and supporting ring is that this can be produced easily and therefore at favourable cost. For this, it is merely necessary to choose an inner diameter of the supporting ring that is somewhat larger than the outer diameter of the core. An annulus, through which the blow-out air can be conducted, thus automatically results between core and supporting ring.
It is understood that this annulus cannot extend into the area of the connected cones. Therefore in a particularly preferred embodiment the feed channel for blow-out air is realized at least in the area of the inner cone of the supporting ring by a bore, preferably running substantially in longitudinal direction of the supporting ring, in the supporting ring. As the longitudinal extent of the cone of the supporting ring generally occupies only a fraction of the longitudinal extent of the supporting ring, the bore must likewise cover only this short area.
As the supporting ring also extends as far as the mold space, the annulus can also not be formed extending as far as the neck follower, as the annulus would then be connected to the mold space and plasticized plastic would also enter the annulus. Therefore it is provided in a particularly preferred embodiment that the feed channel for blow-out air is realized at least in sections by a bore running in the supporting ring, wherein this bore is preferably arranged such that when the molding tool is closed it ends at the contact surface of supporting ring and neck follower.
Regarding the core, the above-named object is achieved by the core having an outer cone which does not join directly onto the chamber-forming section of the core. This outer cone is provided to come into contact with a corresponding inner cone of the supporting ring, so that the supporting ring ensures that the core is centered and held.
The core preferably has a side forming the mold space and a connection side for housing the core on or against a reception plate. The outer cone is particularly preferably arranged substantially in the area of the connection side.
In order to provide a feed channel for the blow-out air, in a particularly preferred embodiment the core has a section between the outer cone and the section forming the mold space whose outer diameter is reduced compared with the section with outer cone and compared with the section forming the mold space.
Regarding the supporting ring, the object named at the outset is achieved by the supporting ring having an inner cone which is not directly connected to the chamber-forming section of the supporting ring. The inner cone is, rather, provided to engage with a corresponding outer cone of the core in order to centre and hold the core.
The supporting ring preferably has a reception side for the engagement with a reception plate and a cavity side for the engagement with the neck follower or the cavity. Particularly preferably the inner cone is arranged substantially in the area of the reception side.
In order to provide a feed channel for blow-out air, in a particularly preferred embodiment a bore running substantially in longitudinal direction is provided at least in the section of the supporting ring having the inner cone.
Two embodiments of mold cavities of the state of the art which have already been described in detail above are shown in FIGS. 1 to 4.
Sectional views of a first embodiment of the mold cavity according to the invention or parts thereof are represented in FIGS. 5 to 9.
The core 2, also represented separately in
Section 28, which is designed conical, then joins onto section 27, wherein its outer diameter increases in the direction of the foot of the core to which the journal 14 is attached. Section 28 thus forms the outer cone 8 of the core 2. Compared with
Two cross-sectional drawings of the supporting ring 3 according to the invention are represented in
In the front area 29 of the supporting ring 3 the supporting ring has an inner cone 32 which is formed such that its inner diameter decreases in the direction of the foot of the supporting ring.
As is seen in
At its foot-end in the area of the section 30 with inner cone 9 the supporting ring 3 has a channel 23 designed as a bore. This channel 23 extends from the foot as far as a section 35 of the supporting ring 3 with widened inner diameter. As can be seen in
In the embodiment shown in
Therefore a second embodiment of the present invention is shown in
This shifting of the parting line 33 leads to a reduction in the thickness of the neck follower 4 in the direction of the cavity 1. As, for reasons of static, the neck follower 4 cannot be of just any chosen thickness, the shifting of the parting line requires a redesign of the connection between neck follower 4 and supporting ring 3. It can be seen in
A sectional view of the core 2 of the embodiment shown in
It is clearly seen that the supporting ring 3 in the embodiment shown in FIGS. 10 to 13 differs from the supporting ring 3 of the embodiment shown in FIGS. 5 to 9 merely at the connection area between supporting ring 3 and neck follower 4.
Here, provided in the front area 29 of the supporting ring 3, is an outer cone 32 which is formed such that its outer diameter widens in the direction of the foot of the supporting ring.
As can be seen in
Reference is therefore made to the previous description for a description of the details.
By comparing the embodiment according to the invention as per
Number | Date | Country | Kind |
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103 55 018.6 | Nov 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/52837 | 11/5/2004 | WO | 2/8/2007 |