This disclosure relates to a mold for forming a tire and a tire production method.
In a known conventional mold for forming a tire for use in vulcanization molding of an unvulcanized raw tire to produce a tire, it is known that an annular tread molding part (a tread mold) for forming a tread of a tire is divided into a plurality of segments arranged in a circumferential direction and is configured to be opened and closed by moving each of the segments in a radial direction (for example, see PTLs 1 to 3).
However, in the above-described conventional mold for forming a tire or the above-described conventional tire production method, when the tire is released from the tread molding part after vulcanization molding, each of the segments is moved toward a radially outer side with maintaining the orientation of each of the segments to a tread of the tire. As a result, all portions of the tread design surface for forming the tread of the segment are to peel off from the tread simultaneously. Therefore, there has been a problem in that a great driving force is required for driving the segments in the initial stage of mold releasing of the tire.
This disclosure has been accomplished in view of the above-described problem and it is an object of this disclosure to provide a mold for forming a tire and a tire production method which can reduce driving force required for driving the segments in the initial stage of mold releasing of the tire.
The mold for forming the tire of this disclosure is a mold for forming a tire for vulcanization molding of an unvulcanized raw tire into a tire, the mold including an annular tread molding part which is divided into a plurality of segments arranged in a circumferential direction and which is configured to be opened and closed by moving each of the segments in a radial direction, wherein each of the segments includes a design surface dividing mold part which includes a tread design surface for forming a tread of the tire and which is configured to rotate around a rotatable shaft perpendicular to a direction of movement of the segments and also to an axis of the tread molding part when the tread molding part is opened after vulcanization molding of the tire.
In an embodiment, the mold for forming the tire of this disclosure can be configured in such a way that each of the segments includes a holder to be driven toward a radially outer side by a container when the tread molding part is opened, the design surface dividing mold part is fixed to a radially inner side of the holder, and the holder is supported by the rotatable shaft to be rotatable in relation to the container.
In an embodiment, the mold for forming the tire of this disclosure can be configured in such a way that the rotatable shaft is disposed on a radially outer side in a one-sided manner in relation to the center of the holder in the radial direction, and on one side in a direction of the axis of the tread molding part in relation to the center of the holder in the direction of the axis of the tread molding part.
In an embodiment, the mold for forming the tire of this disclosure can be configured to include a spring member which is attached between the holder and the container corresponding to the spring member to retain the design surface dividing mold part corresponding to the spring member at a predetermined position, and when the tread molding part is opened, elastically deforms to allow for rotation of the holder in relation to the container.
The tire production method of this disclosure is a tire production method for vulcanization molding of an unvulcanized raw tire to produce a tire by using a mold for forming a tire including an annular tread molding part which is divided into a plurality of segments arranged in a circumferential direction and which is configured to be opened and closed by moving each of the segments in a radial direction, wherein when each of the segments is moved toward a radially outer side to open the tread molding part, the tire is released from the tread molding part with a design surface dividing mold part provided on the segment being rotated around a rotatable shaft perpendicular to a direction of movement of the segments and also to an axis of the tread molding part.
This disclosure can provide a mold for forming a tire and a tire production method which can reduce driving force required for driving the segments in the initial stage of mold releasing of the tire.
In the accompanying drawings:
By way of example, a mold for forming a tire and a tire production method according to an embodiment of this disclosure will now be described in detail with reference to the drawings. In this regard, common members and portions appearing in the drawings have the same reference signs.
A mold for forming a tire 1 illustrated in
In this regard, the tire 2 is a hollow tire based on a synthetic rubber including a pair of sidewalls 2a, 2b and a tread 2c, and is shaped to provide the interior of the tire 2 with a space for filling of a gas such as air or nitrogen.
The mold for forming the tire 1 includes a sidewall molding part 10 and a tread molding part 20.
For example, the sidewall molding part 10 can include an annular lower sidewall molding part 11 fixed to a top surface of a lower container 3, and an annular upper sidewall molding part 12 fixed to a bottom surface of an upper container 4.
The sidewall molding part 10 can dispose (accommodate) an annular tire 2 or a raw tire between the lower sidewall molding part 11 and the upper sidewall molding part 12 to be in an orientation by which the central axis of the raw tire becomes coaxial with the central axis O of the sidewall molding part 10. The lower sidewall molding part 11 includes a lower sidewall design surface 11a, which is in the form of a ring around the central axis O and is oriented toward the upward direction. The lower sidewall molding part 11 can form an outer surface of a sidewall 2a of one of the tire 2 and the raw tire (any of which is oriented toward the downward direction in
In this regard, modifications can be made to the configuration of the sidewall molding part 10 as appropriate, and examples of such modifications include a configuration in which the sidewall molding part 10 is opened by moving the lower container 3 downwardly and relatively to the upper container 4.
The tread molding part 20 is annular and coaxial with the sidewall molding part 10 and is disposed adjacent to a radially outer side of the lower sidewall molding part 11 and the upper sidewall molding part 12. The inner circumferential surface, oriented toward the radially inner side, of the tread molding part 20 is a tread design surface 20a for forming an outer circumferential surface of the tread 2c of the tire 2.
As illustrated in
As illustrated in
More particularly, the outer circumferential surface of the intermediate container 5 oriented toward the radially outer side is provided with a tapered surface 5a inclined in such a way that the outer diameter of the tapered surface 5a gradually becomes smaller toward the upward direction. To the bottom surface of the upper container 4, an annular outer ring 6 disposed on the radially outer side of the intermediate container 5 is fixed. The inner circumferential surface of the outer ring 6 oriented toward the radially inner side is provided with a tapered surface 6a inclined in such a way that the outer diameter of the tapered surface 6a gradually becomes smaller toward the upward direction. The outer ring 6 is coupled with each of the intermediate containers 5, for example, by using a guide member (not illustrated) in such a way that the tapered surface 6a slides along the tapered surface 5a of the intermediate container 5 in an up-down direction.
When the upper container 4 is moved upwardly and relatively to the lower container 3, the outer ring 6 is moved upwardly and relatively to each of the intermediate containers 5 with the tapered surface 6a being sliding along the tapered surface 5a of the intermediate container 5. As a result of this, as illustrated in
As described above, in the mold for forming the tire 1 of this embodiment, the annular tread molding part 20 is divided into a plurality of segments 21 arranged in a circumferential direction, and is configured to be opened and closed by moving each of the segments 21 in a radial direction.
The opening and closing mechanism of the tread molding part 20 is not limited to a configuration using the outer ring 6 but various configurations can be employed.
The mold for forming the tire 1 includes a bladder 7 which is disposed in the interior of the raw tire and expanded by supplying of pressurized steam. Also, the mold for forming the tire 1 includes a heater (not illustrated) for heating the sidewall molding part 10 and the tread molding part 20. The location of the heater can be determined as appropriate.
As illustrated in
In this embodiment, each of the segments 21 include a holder 22. The design surface dividing mold part 23 is disposed on the radially inner side of the holder 22 and is fixed to the holder 22 by using a fixing member such as a bolt (not illustrated).
The holder 22 is a portion which is driven toward the radially outer side by the intermediate container 5 when the tread molding part 20 is opened. When the tread molding part 20 is closed, the holder 22 is driven toward the radially inner side by the intermediate container 5. The holder 22 can be formed, for example, by cutting a block made of metal such as low carbon steel.
The design surface dividing mold part 23 is a portion which constitutes a tread design surface 20a for forming the tread 2c of the tire 2. As illustrated in
As illustrated in
The design surface dividing mold part 23 is preferably formed by casting of a metal material having high thermal conductivity such as, for example, an aluminum alloy. In this case, for example, rib-shaped or blade-shaped projections 24 made of steel can be provided by integrating with the design surface dividing mold part 23 in casting of the design surface dividing mold part 23.
The design surface dividing mold part 23 is configured to rotate around the rotatable shaft 25 perpendicular to a direction of movement of the segments 21 and also to an axis (central axis O) of the tread molding part 20 when the tread molding part 20 is opened after vulcanization molding of the tire 2.
In this embodiment, the holder 22 is supported by the rotatable shaft 25 perpendicular to (parallel to a direction tangential to the tire 2) a direction of movement of the segments 21 and also to an axis of the tread molding part 20 to be rotatable in relation to the intermediate container 5. The design surface dividing mold part 23 is configured to rotate, together with the holder 22, around the rotatable shaft 25 in relation to the intermediate container 5.
Also, in this embodiment, the rotatable shaft 25 is disposed on a radially outer side in a one-sided manner in relation to the center of the holder 22 in the radial direction, and on one side in a direction of the axis of the tread molding part 20 (in
More particularly, as illustrated in
As a result of the above-described configuration, the holder 22 and the design surface dividing mold part 23 are configured to rotate, from a predetermined position, around a rotatable shaft 25 perpendicular to a direction of movement of the segments 21 and also to an axis of the tread molding part 20 in relation to the intermediate container 5 in such a way that the lower end side is moved toward the radially inner side in relation to the upper end side on which the rotatable shaft 25 is disposed when the tread molding part 20 is opened after vulcanization molding of the tire 2. In this regard, the term “predetermined position” refers to a position at which the design surface dividing mold part 23 is in an orientation by which a tread design surface 20a provided on a design surface dividing mold part 23 is continuously connected, in a circumferentially arranged manner, with a tread design surface 20a provided on a design surface dividing mold part 23 of another segment 21.
The tread molding part 20 can be configured to include a spring member 27 which is attached between the holder 22 and the intermediate container 5 corresponding to the spring member 27 to retain the design surface dividing mold part 23 corresponding to the spring member 27 at a predetermined position, and when the tread molding part 20 is opened, elastically deforms to allow for rotation of the holder 22 in relation to the intermediate container 5. As illustrated in
Next, a method for vulcanization molding of a raw tire to produce a tire 2 having a predetermined shape by using a mold for forming a tire 1 having the above-described configuration, that is, a tire production method as an embodiment of this disclosure will be described.
First of all, a sidewall molding part 10 and a tread molding part 20 are opened to dispose a raw tire in the interior of a mold for forming a tire 1, and subsequently, the sidewall molding part 10 and the tread molding part 20 are closed.
Next, a bladder 7 is expanded by supplying pressurized steam to the bladder 7 disposed in the interior of the raw tire. As a result, sidewalls of the raw tire are pressed against a lower sidewall design surface 11a and an upper sidewall design surface 12a of the sidewall molding part 10, respectively, and a tread is pressed against a tread design surface 20a of the tread molding part 20. In this situation, a heater is used to heat the sidewall molding part 10 and the tread molding part 20, and such heat causes vulcanization of the synthetic rubber constituting the raw tire to form a tire 2 having a predetermined shape.
After forming of the tire 2 is completed, the sidewall molding part 10 and the tread molding part 20 are opened to remove a formed tire 2.
When each of the segments 21 is moved toward the radially outer side to open the tread molding part 20 after vulcanization molding of the tire 2, driving force, which is required for resisting close contact of the tread 2c of the tire 2 with the inner circumferential surface of the tread design surface 20a and also for resisting undercut resistance caused between the tread 2c of the tire 2 and the projections 24, is applied to each of the design surface dividing mold parts 23 by the medium of the holder 22. At this time, the design surface dividing mold part 23 in each of the segments 21 is supported to be rotatable around the rotatable shaft 25 in relation to the intermediate container 5 by the medium of the holder 22. Therefore, when the tread molding part 20 is opened after vulcanization molding of the tire 2, as illustrated in
As described above, in the method for producing the tire by using the mold for forming the tire 1 of this embodiment, when the tread molding part 20 is opened after vulcanization molding of the tire 2, the tire 2 can be released from the tread molding part 20 with the design surface dividing mold part 23 being rotated around the rotatable shaft 25 perpendicular to the direction of movement of the segments 21 and also to an axis of the tread molding part 20. As a result of this, the tread 2c of the tire 2 is gradually released from the side of one end (in
In particular, in this embodiment, the rotatable shaft 25 is disposed on a radially outer side in a one-sided manner in relation to the center of the radial direction of the holder 22, and on one side in a direction of the axis of the tread molding part 20 in relation to the center of the holder 22 in the direction of the axis of the tread molding part 20. Therefore, driving force for moving the segments 21 toward the radially outer side is disproportionately applied to the side of one end of the holder 22 or the design surface dividing mold part 23 in a width direction of the tire 2. As a result, when the tread molding part 20 is opened after vulcanization molding of the tire 2, the design surface dividing mold part 23 can spontaneously rotate around the rotatable shaft 25 more reliably. Therefore, driving force required for driving the segments 21 in the initial stage of mold releasing of the tire 2 can be reduced more reliably.
Also, in mold releasing of the tire 2 from the tread molding part 20, each of the design surface dividing mold parts 23 rotates around the rotatable shaft 25 to reduce undercut resistance of the tread 2c of the tire 2 caused by the projections 24. As a result, driving force required for driving the segments 21 in the initial stage of mold releasing of the tire 2 can be further reduced. In addition, in mold releasing of the tire 2 from the tread molding part 20, defects such as permanent deformation in the formed tread 2c of the tire 2 and the failure of the projections 24 can be suppressed by preventing excessively high undercut resistance.
In addition, in the mold for forming the tire 1 of this embodiment, the tread molding part 20 includes the spring member 27 which is attached between the holder 22 and the intermediate container 5 corresponding to the spring member 27 to retain the design surface dividing mold part 23 corresponding to the spring member 27 at a predetermined position, and when the tread molding part 20 is opened, elastically deforms to allow for rotation of the holder 22 in relation to the intermediate container 5. As a result, the design surface dividing mold part 23 is ensured to be retained at a predetermined position in vulcanization molding of a raw tire to improve the formability of the tire 2. In addition, when the tread molding part 20 is opened after vulcanization molding of the tire 2, the design surface dividing mold part 23 can spontaneously rotate, together with the holder 22, around the rotatable shaft 25 in relation to the intermediate container 5. In consequence, force required for mold releasing of the tread 2c of the tire 2 from the tread design surface 20a in the initial stage of mold releasing of the tire 2 can be reduced more reliably.
As a matter of course, this disclosure is not limited to the above-described embodiment and a variety of modifications are possible without departing from the scope of this disclosure.
For example, in the above-described embodiment, each of the segments 21 is provided with the holder 22, the design surface dividing mold part 23 is fixed to the holder 22, and the holder 22 is supported by the rotatable shaft 25 to be rotatable in relation to the intermediate container 5. However, it is also possible that the holder 22 is not provided, and the design surface dividing mold part 23 is supported on the intermediate container 5 by the rotatable shaft 25.
Also, a variety of the positions of the rotatable shaft 25 can be possible as long as the position of the rotatable shaft 25 is a position by which the design surface dividing mold part 23 spontaneously rotates around the rotatable shaft 25 when the tread molding part 20 is opened after vulcanization molding of the tire 2.
Number | Date | Country | Kind |
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2021-103648 | Jun 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/043049 | 11/24/2021 | WO |