This application claims all benefits accruing under 35 U.S.C. § 119 from Chinese Patent Application No. 202210812342.8 filed on Jul. 11, 2022, and Chinese Patent Application No. 202111673430.6 filed on Dec. 31, 2021, in the State Intellectual Property Office of China, the entire contents of which are incorporated herein by reference.
The present application generally relates to the technical field of adhesive molding, and particularly to a molding die, a molding apparatus with the molding die, and a terminal.
In the prior art, glue can be used to improve a sealing performance of a product and can also be used to bond two components together. Generally, whether the glue is used for sealing or bonding, a general operation method is to manually apply a layer of glue around a component of the product. If the glue is formed into a single piece, an operation method extrudes the glue into a groove of a fixture and the glue is then naturally cured. The operation efficiency of the two methods is low, the glue often overflows, and the cured glue is uneven and of a different shape, which causes the subsequent assembly to be difficult and affects quality of the product.
In view of the above situation, it is necessary to provide a molding die, a molding apparatus with the molding die, and a terminal, to reduce a curing time of an adhesive and improve a curing efficiency of the adhesive.
An embodiment of the present disclosure provides a molding die. The molding die includes a first mold assembly, a second mold assembly, and a mold core. a first mold assembly and a second mold assembly are adapted to be clamped together, and the mold core defining a molding groove. The molding groove is pressed between the first mold assembly and the second mold assembly to form a molding cavity. The second mold assembly has a light transmitting area corresponding to the molding cavity, so that the molding cavity will receive incident light through the light transmitting area.
An embodiment of the present disclosure also provides a molding apparatus. The molding apparatus includes a light source and the molding die as described above, light emitted from the light source irradiates the molding cavity through the light transmitting area.
An embodiment of the present application also provides a terminal. The terminal includes a display screen and an adhesive layer. The adhesive layer is formed on the display screen by injecting the adhesive into the molding die.
In the above molding die, molding apparatus, and terminal, the first mold assembly, the second mold assembly, and the mold core cooperate to form the molding cavity convenient for injection of liquid adhesive, the molding cavity then is received incident light through the light transmitting area, so that curing efficiency of the adhesive is improved, production efficiency is high, shape molded adhesive is uniform, and product quality is improved.
The embodiments of the disclosure will be describe in detail below. Examples of the embodiments are shown in the drawings. The same or similar components and the components having same or similar functions are denoted by like reference numerals throughout the descriptions. The embodiments described herein with reference to drawings are explanatory, illustrative, and used to provide understanding of the present disclosure. The embodiments shall not be construed to limit the present disclosure.
In the description of the present disclosure, it is to be noted that the orientations or position relations indicated by terms such as “center”, “longitudinal”, “horizontal”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, and the like are based on orientations or position relations shown in the drawings. These orientations or positional relations are intended merely to facilitate and simplify description of the present disclosure, and not to indicate or imply that a device or component referred to must have such specific orientations or must be configured or operated in such specific orientations. Therefore, these orientations or position relations are not to be construed as limiting the present disclosure. In addition, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance or to imply the number of indicated technical features. Thus, the feature defined as “first” and “second” can comprise one or more of this feature. In the description of the present invention, it is to be noted that the term “a plurality of” means two or more than two, unless specified otherwise.
In the description of present disclosure, it should be noted that, unless specified or limited otherwise, the terms “mounted”, “connected”, “coupled”, “fixed” should be understood broadly, and can be, for example, fixed connections, detachable connections, or integral connections; can also be mechanical connections, electrical connections, or mutual communication; can also be direct connections or indirect connections via intervening structures; can also be inner communications of two components, or interaction between two components, which can be understood by those skilled in the art according to specific situations.
Various embodiments and examples are provided in the following description to implement different structures of the present disclosure. In order to simplify the present disclosure, certain components and settings will be described. However, these components and settings are only by way of example and are not intended to limit the present disclosure. In addition, reference numerals and/or letters can be repeated in different examples in the present disclosure. This repeating is for the purpose of simplification and clarity and does not refer to relations between different embodiments and/or settings.
Some embodiments of the present disclosure will be described in detail below in combination with the accompanying drawings.
Referring to
Referring to
The first mold assembly 10 and the second mold assembly 20 are adapted to be clamped together. The mold core 30 defines a molding groove 3122, the mold core 30 is pressed between the first mold assembly 10 and the second mold assembly 20 to form a molding cavity 3141. The second mold assembly 20 has a light transmitting area corresponding to the molding cavity 3141, so that the molding cavity 3141 is received incident light through the light transmitting area. The molding cavity 3141 is configured to contain the adhesive 3000 which is injected. The adhesive 3000 includes an organic adhesive and/or an inorganic adhesive.
To facilitate understanding, description is given by using an example in which the product to receive adhesive includes two stacked objects, one large and one small. Furthermore, description is given by using an example in which the two objects are a display screen 2010 and a connecting bracket 2020. The connecting bracket 2020 is configured to connect with other components to form a terminal during subsequent assembling. In this embodiment, a length and a width of the connecting bracket 2020 are less than a length and a width of the display screen 2010, so that a bonding area 2012 to carry the adhesive 3000 is formed on a surface of the display screen 2010. The adhesive 3000 will form an adhesive layer after being cured.
In some embodiments, an assembly process of the molding die 100 is performed as follows. First, the mold core 30 is mounted on the second mold assembly 20. Then, the connecting bracket 2020 and the display screen 2010 are mounted on the mold core 30. Then, the first mold assembly 10 and the second mold assembly 20 are clamped together to press against the molding groove 3122, so that the bonding area 2012 of the display screen 2010 and one surface of the connecting bracket 2020 cooperatively cover the molding groove 3122 to seal the molding groove 3122. Then, the first mold assembly 10 and the second mold assembly 20 are inverted, so that the first mold assembly 10 is below the second mold assembly 20. Then, the adhesive 3000 are injected into the molding cavity 3141 until the adhesive 3000 infills the molding cavity 3141. Then, a light source 200 (shown in
In other embodiments, the assembly of the molding die 100 can also be done by first mounting the connecting bracket 2020 and the display screen 2010 on the mold core 30, then mounting the mold core 30 on the first mold assembly 10, and then clamping the first mold assembly 10 and the second mold assembly 20 together. In other embodiments, the assembly of the molding die 100 can also be done by first mounting the connecting bracket 2020 and the display screen 2010 on the first mold assembly 10, then covering the mold core 30 with the display screen 2010, and then clamping the first mold assembly 10 and the second mold assembly 20 together. It can be understood that, when the molding die 100 is used, a contour of the molding groove 3122 can be designed according to requirement of users for the adhesive 3000 (including molding into a component by using the adhesive 3000, bonding more than two objects by using the adhesive 3000, or sealing a product by using the adhesive 3000), and the shape of the molding cavity 3141 can be designed according to the requirement of the users. For example, when it is necessary to mold the adhesive 3000 into a component, the molding groove 3122 can fit with the second mold assembly 20 to form the molding cavity 3141. Optionally, the molding groove 3122 can also fit with the first mold assembly 10 and the second mold assembly 20 together to form the molding cavity 3141. When it is necessary to bond more than two independent objects or seal a product (including a plurality of connected objects), the molding groove 3122 can tightly fit with the product to form the molding cavity 3141. The molding cavity 3141 can be formed according to needs of the users, a manner of forming the molding cavity 3141 is not limited in the disclosure.
Referring to
It can be understood that, in other embodiments, the carrier plate 31 can also be sheet-shaped or strip-shaped. When the carrier plate 31 is annular, it can be continuously annular or discontinuously annular. In some embodiments, the carrier plate 31 includes a light transmitting plate 310 and a positioning sleeve 311. The light transmitting plate 310 has high light translucency. The light transmitting plate 310 is substantially annular and is arranged between the first mold assembly 10 and the second mold assembly 20, and the molding member 312 is arranged on the light transmitting plate 310. The positioning sleeve 311 is arranged on the light transmitting plate 310 and connected with the molding member 312. Therefore, the positioning sleeve 311 facilitates the assembly of the light transmitting plate 310 and the molding member 312. The carrier plate 31 can be formed by injection molding, and the carrier plate 31 can be made of soft material such as silica gel or plastic.
In some embodiments, the light transmitting plate 310 can be made of a light-transmissive material selected from glass, light transmitting stone, acrylic, silica gel, or the like. Two injection molding holes 3101 are arranged at the two ends of a diagonal line across the light transmitting plate 310. The molding part 312 can be made of silica gel which is light-transmissive. A number of positioning sleeves 311 can be two, the two positioning sleeves 311 are arranged in the injection molding holes 3101, and the molding member 312 is connected with the two positioning sleeves 311. The glass can be quartz glass, organic glass, etc.
It can be understood that the number of the positioning sleeves 311 can also be one, three, four, or more.
Referring to
Referring to
It can be understood that in other embodiments, the clamping member 315 can also protrude from a surface of the molding main body 3121.
In some embodiments, the molding member 312 formed by the molding main body 3121, the positioning portion 313, and the clamping member 315 can be formed by injection molding. Injection molding is a technique which is simple and fast, facilitating the stable connection of the molding member 312 with the light transmitting plate 310 and the positioning sleeve 311.
It can be understood that in other embodiments, the molding member 312 can also be connected with the light transmitting plate 310 and the positioning sleeve 311 in other ways. For example, after the molding member 312 is formed by injection molding, the positioning portion 313 and the clamping member 315 of the molding member 312 are inserted into the injection molding hole 3101 and the clamping hole 3102 of the light transmitting plate 310, and then the positioning sleeve 311 is inserted into the positioning hole 3131 of the positioning portion 313. In this way, the molding member 312 becomes attached with the light transmitting plate 310 and the positioning sleeve 311.
In some embodiments, the positioning portion 313 includes a positioning main body 3132 and a positioning cap 31211. The positioning main body 3132 is substantially cylindrical. The positioning main body 3132 protrudes from the molding main body 3121 and is arranged in the injection molding hole 3101 to connect with the light transmitting plate 310. The positioning cap 31211 is substantially circular. The positioning cap 31211 is connected with the positioning main body 3132. The positioning hole 3131 penetrates the positioning main body 3132 and the positioning cap 31211. In this way, the positioning cap 31211 allows the molding member 312 to be snap-fitted to the light transmitting plate 310, the connection between the molding member 312 and the light transmitting plate 310 is stronger, and the molding member 312 is not easily separated from the light transmitting plate 310.
The positioning sleeve 311 is matched with the positioning portion 313. The positioning sleeve 311 includes a positioning sleeve body 3111 and a sleeve cap 3110. The positioning sleeve body 3111 is substantially cylindrical, and the positioning sleeve body 3111 is arranged to fit in the positioning hole 3131 of the positioning main body 3132. The sleeve cap 3110 is substantially cone-shaped, is arranged to fit in the positioning hole 3131 of the positioning cap 31211, and is connected with the positioning sleeve body 3111. It can be understood that, when the sleeve cap 3110 is substantially conical, the positioning hole 3131 of the positioning cap 31211 will also be substantially conical. Referring to
It can be understood that in other embodiments, the sleeve cap 3110 can also be cylindrical or the like, and the positioning hole 3131 of the positioning cap 31211 is matched with the sleeve cap 3110.
It can be understood that in other embodiments, the positioning cap 31211 and the sleeve cap 3110 can also be canceled.
Referring to
In some embodiments, the injecting portion 316 includes an injecting main body 3162 and an injecting cap 3163, and the injecting hole 3161 penetrates the injecting main body 3162 and the injecting cap 3163. The injecting cap 3163 and the molding main body 3121 are snap-fitted to the upper and lower surfaces of the light transmitting plate 310, and the injecting main body 3162 penetrates the molding main body 3121. In this way, the injecting main body 3162 and the injecting cap 3163 allow the light transmitting plate 310 to support the injecting portion 316, ensuring smooth flow of the adhesive 3000 when injected. It can be understood that in other embodiments, the injecting cap 3163 can be canceled.
It can be understood that in other embodiments, the product can be mounted in the molding die 100 by injecting the adhesive 3000 first and then assembling. For example, the adhesive 3000 is injected into the molding groove 3122 through the injecting portion 316 first, and then the product, the first mold assembly 10, the second mold assembly 20, and the molding die 30 are assembled. In this way, the injecting portion 316 can be canceled.
In some embodiments, the molding member 312 also includes at least one overflow portion 317. The overflow portion 317 is arranged on the molding main body 3121, and the overflow portion 317 defines an overflow hole 3171 which is in fluid communication with the molding groove 3122. The overflow hole 3171 can be a straight hole, a curved hole, a bent hole, or the like. In this way, the overflow portion 317 and the overflow hole 3171 allow an excess of adhesive 3000 to overflow when the molding cavity 3141 is filled up the adhesive 3000, which is a convenient indicator for an operator to see that the molding cavity 3141 has been filled with the adhesive 3000. In some embodiments, the overflow portion 317 includes an overflow main body 3172 and an overflow cap 3173, and the overflow hole 3171 penetrates the overflow main body 3172 and the overflow cap 3173. The overflow cap 3173 and the molding main body 3121 are snap-fitted to the upper and lower surfaces of the light transmitting plate 310, and the overflow main body 3172 penetrates the molding main body 3121. In this way, the light transmitting plate 310 supports the overflow portion 317 through the overflow main body 3172 and the overflow cap 3173, ensuring the smooth outflow of the adhesive 3000 when overflows.
It can be understood that in other embodiments, it is also possible to confirm whether the molding cavity 3141 is filled up the adhesive 3000 by detecting a pressure of glue. During glue filling, it can be observed whether the pressure reaches a preset value to confirm that the adhesive 3000 has fully filled the molding cavity 3141. In this way, the overflow portion 317 can be canceled.
Referring to
Referring to
Referring to
In some embodiments, the second mold assembly 20 also includes a shim (not shown) matching the positioning member 24. For example, an end of the positioning member 24 away from the second mold 22 has an outside thread, and the shim can have a suitable inside thread. After the mold core 30 is connected with the positioning member 24 through the positioning sleeve 311, it is connected and fixed with the positioning member 24 through the shim to further secure the mold core 30.
In some embodiments, the light guide 23 may be sheet-shaped. In this way, the light guide 23 is disposed in the through hole 221. Therefore, the first mold assembly 10 and the second mold assembly 20 can be sealed by the light guide 23, preventing impurities such as dust from entering the molding cavity 3141 through the through hole 221 to contaminate the adhesive 3000.
Referring to
Referring to
Referring to
It can be understood that in another embodiment, the pressing plate 25 can also be plate-shaped or strip-shaped. When the pressing plate 25 is plate-shaped, the pressing plate 25 has a high light translucency, so that light can pass through the pressing plate 25 and irradiate the light guide 23. When the pressing plate 25 is strip-shaped, the number of pressing plates 25 can be one, two, three, or more.
Referring to
It can be understood that in other embodiments, at least one of the first groove 222 and the second groove 223 can be canceled. The second mold 22 is thus easily manufactured.
Referring to
The first mold assembly further includes a resisting member 12, the resisting member 12 is substantially annular. The resisting member 12 is disposed between the first mold 11 and the second mold 22 and resists against the molding member 312 and the light transmitting plate 310. In this way, the resisting member 12 is arranged to be annular, it is sleeved on the outside of the molding member 312, and resists against the molding member 312 and the light transmitting plate 310, so that the resisting member 12 and the light transmitting plate 310 cooperate to effectively clamp the molding member 312. This avoids deformation of the molding cavity 3141 due to injection of an excess of the adhesive 3000, ensuring that shape of adhesive 3000 after being cured is uniform, improving product quality.
It can be understood that in other embodiments, the resisting member 12 may be a continuous or discontinuous ring. However, the resisting member 12 should resist against the molding member 312 at least, allowing the resisting member 12 to cooperate with the light transmitting plate 310 to effectively clamp the molding member 312.
It can be understood that in other embodiments, the resisting member 12 can be canceled.
In some embodiments, the first mold 11 includes a bottom mold 111 and a soft mold 112. The bottom mold 111 is substantially plate-shaped, and the bottom mold 111 can be made of one of plastic, metal, and silica gel. The bottom mold 111 defines a mounting site 1111. The mounting site 111 can be a blind hole and located substantially in the middle of the bottom mold 111. The bottom mold 111 has a protrusion portion 1112 arranged at a periphery of the mounting site 1111. The protrusion portion 1112 is substantially annular and surrounds the mounting site 1111. A portion of the resisting member 12 is sleeved on an outside surface of the protrusion portion 1112, and the other portion of the resisting member 12 resists against an outside surface of the molding member 312 and the light transmitting plate 310. The outside surface of the molding member 312 abuts against an inside surface of the protrusion portion 1112. An end surface of the molding member 312 abuts against the connecting bracket 2020 of the product, so that the molding cavity 3141, for containing the product and for injecting the adhesive 300, is formed between the molding cavity 3122 and the product. In this way, the protrusion portion 1112, the resisting member 12, and the light transmitting plate 310 cooperate with each other to support and press against the molding member 312, ensuring that the molding member 312 will not be deformed by the pressure of adhesive 3000 injected into it.
For ease of illustration, in the embodiments of the present application, “inside” is defined as a side close to a center of the molding die 100, “outside” is defined as a side far away from the center of the molding die 100, and “end surface” may be understood as a surface between “inside” and “outside”.
The soft mold 112 is substantially plate-shaped. The soft mold 112 may be made of elastic materials such as rubber or silica gel. The soft mold 112 is arranged in the mounting site 1111, and the soft mold 112 is configured to elastically support the display screen 2010 of the product. In this way, the soft mold 112 is arranged to prevent the display screen 2010 from being scratched, impacted, or crushed when the first mold 11 and the second mold 22 are clamped together.
It can be understood that in other embodiments, the mounting site 1111 can be a through hole, and the soft mold 112 is disposed in the mounting site 1111.
In some embodiments, a spacing groove 113 is formed between the protrusion portion 1112 and the soft mold 112. The molding member 312 includes a first molding portion 3123, a molding bottom 3124, and a second molding portion 3125 sequentially connected and forming the molding groove 3122. It can be understood that, the molding main body 3121 includes the first molding portion 3123, the molding bottom 3124, and the second molding portion 3125 sequentially connected and forming the molding groove 3122. The first molding portion 3123, the molding bottom 3124, and the second molding portion 3125 are all annular, and a height of the second molding portion 3125 is higher than that of the first molding portion 3123. The second molding portion 3125 is inserted in the spacing groove 113. A part of the outside surface of the second molding portion 3125 resists against the inside surface of the protrusion portion 1112, the other part of the outside surface of the second molding portion 3125 resists against the resisting member 12, the inside surface of the second molding portion 3125 resists against the outside surface of the display screen 2010, and the end surface of the first molding portion 3123 resists against the upper surface of the connecting bracket 2020. In this way, the display screen 2010, the connection bracket 2020, the first molding portion 3123, the molding bottom 3124, and the second molding portion 3125 cooperate with each other to form the molding cavity 3141. The molding cavity 3141 is configured to receive injections of the adhesive 3000, and the connecting bracket 2020 and the display screen 2010 will be firmly bonded after the adhesive 3000 is cured.
In some embodiments, the first mold assembly 10 further includes a sleeve plate 13 and a pair of handles 14. The sleeve plate 13 is configured to connect at least a part of a periphery of the light transmitting plate 310 and the second mold 22, to press the light transmitting plate 310 against the second mold 22. The sleeve plate 13 is substantially annular. The sleeve plate 13 can be sleeved on the resisting member 12, so that the sleeve plate 13 resists against the resisting member 12 on the one hand, and applies pressure on the light transmitting plate 310 of the molding die 30 for securing the light transmitting plate 310 in the second groove 223 of the second mold 22. Obviously, if the resisting member 12 is canceled, the sleeve plate 13 applies pressure on the light transmitting plate 310 of the molding die 30 for securing the light transmitting plate 310 in the second groove 223 of the second mold 22 only. The pair of handles 14 is rotatably disposed on opposite sides of the first mold 11. The pair of handles 14 are further detachably clamped on two sides of the second mold 22. In this way, the first mold 11 and the second mold 22 are clamped by means of the pair of handles 14, ensuring the stability of the first mold 11 and the second mold 22 after they are clamped.
In some embodiments, each handle 14 includes a rotating member 141, a rotating shaft 142, a handle body 143, a stop member 144, a second fastener 145, and an elastic assembly 146. The number of rotating members 141 of each handle 14 may be two. The two rotating parts 141 are respectively connected to two ends of the handle body 143. The number of rotating members 141 is equal to the number of rotating members 141. The two rotating members 141 are rotatably connected with a side of the first mold 11 through two rotating shafts 142. The handle body 143 is connected with the two rotating members 141. A side of the handle body 143 facing away from the rotating members 141 defines at least one stop groove 1431. In this embodiment, the number of stop grooves 1431 on one handle body 143 is two. In the exemplary embodiment, one stop groove 1431 and corresponding parts of the one stop groove 1431 are described. Obviously, the number of stop grooves 1431 may be one, three, four, or more.
It can be understood that in other embodiments, each handle 14 can include one, three, four, or more rotating members 141 which are connected with the handle body 143.
The stop member 144 is substantially in a shape of a block. The stop member 144 is fixedly arranged in the stop groove 1431 through the second fastener 145. The second fastener 145 can be a bolt. In this way, the first mold 11 and the second mold 22 are clamped by the pair of handles 14.
It can be understood that in other embodiments, an end of the second fastener 145 protrudes out of the stop member 144 after the second fastener 145 is fixed in the stop groove 1431 by the stop member 144. A bottom of each stop groove 1431 defines two elastic grooves 1432 which penetrate the handle body 143. An elastic assembly 146 is arranged in each elastic groove 1432. An end of the elastic assembly 146 resists against the stop member 144, and other end of the elastic assembly 146 protrudes out of the handle body 143. In this way, the handle 14 can elastically press against the second mold 22 through the elastic assembly 146.
The elastic assembly 146 includes an elastic member 1461 and a slidable member 1462. The slidable member 1462 is substantially spherical. Optionally, the slidable member 1462 is a steel ball. The elastic member 1461 and the slidable member 1462 lean against each other and are all located in the elastic groove 1432. A part of the slidable member 1462 protrudes out of the elastic groove 1432 to resist against a surface of the second mold 22. An end of the elastic groove 1432 facing away from the stop part 144 is substantially conical, so that a part of the slidable member 1463 protrudes out of the elastic groove 1432, and the other part stops in the elastic groove 1432.
Referring to
It can be understood that in other embodiments, the elastic assembly 146 may further include a connecting pad (not shown). The connecting pad may be annular, the connecting pad is connected with the elastic member 1461, and the slidable member 1462 is in movable contact with the connecting pad. In this way, the slidable member 1462 can roll during the sliding, thus reducing the friction between the slidable member 1462 and the second mold 22, which enables the sliding piece 1462 to slide into the sliding groove 225 of the second mold 22.
Referring to
In some embodiments, the third fastener 148 may be a bolt.
It can be understood that in other embodiments, after the third fastener 148 fixes the rotation stop plate 147 to the rotation mounting groove 1114, one end of the third fastener 148 protrudes out of the rotation stop plate 147. In this way, the first mold 11 is supported by a plurality of third fasteners 148, preventing scratches and impacts on a surface of the first mold 11 when the first mold 11 makes contact with an outside object, such as a machine table.
Referring to
It can be understood that in other embodiments, the numbers of guide members 149, first connecting holes 1113, and second connecting holes 224 can be one, two, three, five, or more. The guide members 149 can be hinge pins, and the first connecting holes 1113 and the second connecting holes 224 can also be pin insertion-holes. By matching the guide member 149, the first connecting hole 1113, and the second connecting hole 224, when the first mold 11 and the second mold 22 are clamped, one end or both ends of the guide member 149 can protrude relative to the first mold 11 and/or the second mold 22 to support the first mold 11 and/or the second mold 22. In this way, the second fastener 145 and the third fastener 148 do not protrude out of the second mold 22 and the first mold 11.
It can be understood that in other embodiments, the first mold assembly 10 may include the guide member 149 and the pair of handles 14, or may include the guide member 149 or the pair of handles 14.
An assembly process of the molding die 100 according to some embodiments is generally as follows. First, the mold core 30 is accurately mounted in the second groove 223 of the second mold 22 by aligning the positioning member 24 and the positioning sleeve 311 of the mold core 30. Then, the resisting member 12 is sleeved on the outside surface of the molding member 312, and the resisting member 12 resists against the light transmitting plate 310. Then, the sleeve plate 13 is connected with the second mold 22 and sleeved on the outside surface of the resisting member 12, and the sleeve plate 13 applies a pressure on the light transmitting plate 310 to secure the light transmitting plate 310 into the second groove 223 of the second mold 22. Then, the product is mounted on the mold core 30, so that the connecting bracket 2020 of the product resists against the first molding portion 3123, and the display screen 2010 resists against the second molding portion 3125 to form the molding cavity 3141. Then, the soft mold 112 is mounted in the mounting site 1111 of the first mold 11. Then, the first mold 11 equipped with the soft mold 112 is mounted on the second mold 22 by matching the guide member 149, the first connecting hole 1113, and the second connecting hole 224, to implement mold clamping. Then, the pair of handles 14 are rotated, so that the first mold 11 and the second mold 22 press against the product, that is, the display screen 2010 presses against the soft mold 112, and the connecting bracket 2020, the display screen 2010, and the molding groove 3122 are pressed to form a sealed molding cavity 3141. Then, the light guide 23 is mounted in the through hole 221 of the second mold 22. Then, the pressing plate 25 is mounted in the first groove 222. The clamping of the first mold 11, the second mold 22, and the mold core 30 is thus achieved. Then, a needle 300 is passed through an inflow hole 231 of the light guide 23 and an injecting hole 3161 of an injecting portion 316, and the adhesive 3000 is injected into the molding cavity 3141 until the adhesive 3000 overflows from the overflow hole 3171. Then, the needle 300 is pulled out, a rubber plug can be passed through the inflow hole 231 and be inserted into the injecting hole 3161, and a rubber plug can be passed through the light guide 23 and be inserted into the overflow hole 3171, so as to seal the injecting hole 3161 and the overflow hole 3171. Then, the light source 200 is powered on, so that the incident light of the light source 200 passes through the light transmitting area to irradiate the adhesive 3000 in the molding cavity 3141 until the adhesive 3000 is cured to form the adhesive layer. Then, the light source 200 is powered off, the first mold assembly 10 and the second mold assembly 20 are disassembled, and the product with adhesive 3000 duly cured is taken out. In this way, the bonding between the display screen 2010 and the connecting bracket 2020 is implemented, the adhesive 3000 can be quickly cured under the irradiation of light, so that the curing time of the adhesive 3000 is reduced, the curing efficiency of the adhesive 3000 is improved, the production efficiency is high, and shape of formed adhesive 3000 is uniform, and the product quality is improved.
Referring to
Referring to
The adhesive layer is formed on the display screen 2010 by injecting the adhesive 3000 into the molding die 100 described above and is followed by curing.
Referring to
S10, the carrier plate 31 is mounted in an injection mold 4000 (see
S20, the carrier plate 31 is injection molded to form the mold core 30 with the molding groove 3122.
For example, the carrier plate 31 is first mounted in the injection mold 4000, then the carrier plate 31 in the injection mold 4000 is injection molded, so that the carrier plate 31 and the injection mold 4000 cooperate to form the mold core 30 with the molding groove 3122. The molding groove 3122 is formed by injection molding.
S30, the molding groove 3122 is pressed between the first mold assembly 10 and the second mold assembly 20 to form the molding cavity 3141. The second mold 22 has the light transmitting area corresponding to the molding cavity 3141, so that the molding cavity 3141 receives incident light through the light transmitting area.
For example, after the mold core 30 is pressed between the first mold assembly 10 and the second mold assembly 20, the molding groove 3122 fits with at least one of the product, the first mold assembly 10, and the second mold assembly 20 to form the molding cavity 3141 for injecting the adhesive 3000. In this way, after production of the molding die 100 is completed and the adhesive 3000 is injected, the light can pass through the light transmitting area to irradiate the adhesive 3000 in the molding cavity 3141, so that the adhesive 3000 can be cured rapidly under the irradiation of the light.
Referring to
S12, the injection cavity 4012 of the female mold 4010 is covered by the light transmitting plate 310, the injection hole 3101 surrounds a guide column 4014 in the female mold 4010, and a first injection gap is formed between the injection hole 3101 and the guide column 4014.
For example, the injection cavity 4012 of the female mold 4010 is configured to cooperate with the carrier plate 31 to form the mold core 30. The injection cavity 4012 of the female mold 4010 also has a function of positioning the light transmitting plate 310. The light transmitting plate 310 covers the injection cavity 4012 of the female mold 4010, the injection hole 3101 surrounds the guide column 4014, and the female mold 4010 positions the light transmitting plate 310, so that the first injection gap is formed between the injection hole 3101 and the guide column 4014.
S14, the guide column 4014 is inserted into the positioning sleeve, and a second injection gap is formed between the positioning sleeve and the injection cavity 4012.
For example, the positioning sleeve 311 is sleeved on the guide column 4014 and positioned in the first injection gap. A cap of the positioning sleeve 311 protrudes from the light transmitting plate 310. The second injection gap is formed between the cap and the injection cavity 4012. A part of the first injection gap accommodates the positioning main body 3132 of the positioning sleeve 311, and the other part of the first injection gap is configured for injection molding the positioning main body 3132 of the positioning member 313, and the second injection gap is configured to form the positioning cap 31211 of the positioning portion 313.
In some embodiments, the injection mold 4000 further includes a male mold 4020. Step S20 specifically includes the following step S22.
S22, the male mold 4020 and the female mold 4010 are clamped together, and injection molding material is injected into the injection cavity 4012, the first injection gap, and the second injection gap to form the molding member 312 connected to the light transmitting plate 310 and the positioning sleeve 311. The light transmitting plate 310, the positioning sleeve 311, and the molding member 312 forms the mold core 30.
For example, after the male mold 4020 and the female mold 4010 are clamped, the injection molding material is injected into the injection cavity 4012, the other part of the first injection gap, and the second injection gap to form the molding main body 3121, the positioning main body 3132, and the positioning cap 31211, The molding main body 3121, the positioning main body 3132, and the positioning cap 31211 form the molding member 312 connected to the light transmitting plate 310 and the positioning sleeve 311. The light transmitting plate 310, the positioning sleeve 311 and the molding member 312 form the mold core 30. After injection molding, the male mold 4020 and female mold 4010 are disassembled, and the mold core 30 is taken out.
Referring to
S100, the mold core 30 with the molding groove 3122 is disposed on the first mold assembly 10 or the second mold assembly 20.
For example, the mold core 30 manufactured by the manufacturing method described above or the molding die 100 manufactured by the manufacturing method hereinafter described is disposed on the second mold 22. In other embodiments, the mold core 30 with the molding groove 3122 can also be disposed on the first mold assembly 10. Certainly, when the last first mold assembly 10 and the second mold assembly 20 are mold-clamped, the molding groove 3122 forms the molding cavity 3141 with at least one of the product, the first mold assembly 10, and the second mold assembly 20.
S200, the product is disposed in one of the mold core 30, the first mold assembly 10, and the second mold assembly 20.
For example, the connecting bracket 2020 of the product and the display screen 2010 presses against the mold core 30. In other embodiments, the product may also be disposed on the first mold assembly 10 or the second mold assembly 20.
S300, the first mold assembly 10 and the second mold assembly 20 are clamped, so that the first mold assembly 10 and the second mold assembly 20 press the molding groove 3122 against the product to form the molding cavity 3141.
For example, the first mold assembly 10 and the second mold assembly 20 are clamped via the guide member and/or the pair of handles 14, so that the molding groove 3122 is attached to and presses against the product to form the molding cavity 3142.
S400, the needle 300 is introduced through the light transmitting area of the second mold assembly 20 to communicate with the molding cavity 3141.
For example, the needle 300 is passes through the inflow hole 231 of the light guide 23 of the second mold assembly 20 to communicate with the injection hole 3161 of the mold core 30, so as to facilitate the injection of adhesive 3000 into the molding cavity 3141.
S500, the adhesive 3000 is injected into the molding cavity 3141, so that the adhesive 3000 adhere to the product.
For example, the adhesive 3000 is injected into the molding cavity 3141 until the adhesive 3000 overflows from the overflow hole 3171. When the adhesive 3000 overflows from the overflow hole 3171, the needle 300 is pulled out, and rubber plugs are inserted into the injecting hole 3161 and the overflow hole 3171 to block the injecting hole 3161 and the overflow hole 3171. Light irradiates the adhesive 3000 in the molding cavity 3141, so that the adhesive 3000 is cured quickly, and the display screen 2010 and the connecting bracket 2020 in the product are thereby bonded.
To those skilled in the art, it is apparent that the present disclosure is not limited to the details of the above exemplary embodiments, and the present disclosure may be implemented with other embodiments without departing from the spirit or basic features of the present invention. Thus, in any event, the embodiments should be regarded as exemplary, and not limiting; the scope of the present disclosure is limited by the appended claims, and not by the above depictions. Thus, all variations intended to fall into the meaning and scope of equivalent components of the claims should be covered within the present disclosure.
The above embodiments of the present disclosure are not to limit the claims of this invention. Any use of the content in the specification or in the drawings of the present disclosure which produces equivalent structures or equivalent processes, or is directly or indirectly used in other related technical fields is covered by the claims in the present disclosure.
Number | Date | Country | Kind |
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202111673430.6 | Dec 2021 | CN | national |
202210812342.8 | Jul 2022 | CN | national |