The invention relates to molecular electronic devices and circuits, and also to methods of their fabrication.
Molecular Electronics is the field of science and technology in which one attempts to replace existing electronic devices with molecular moieties. The concept of molecular electronics suggests considerable size reduction of electronic components, due to usage of molecular-level control of electrical properties of electrical devices. Molecular electronics provides a means to extend Moore's Law (that the number of transistors on an integrated circuit for minimum component cost doubles every 24 months) beyond the foreseen limits of small-scale conventional silicon integrated circuits.
It was previously demonstrated that molecular layers can exhibit exciting electrical properties and can be potentially used for switching, memory amplification and quantum computing applications. However, despite of the impressive progress made in this field, there still remains a widely recognized need for, and it would be highly advantageous to have, a reliable method of making molecular-based electronic devices or circuits.
Some molecular devices are made of a molecular layer sandwiched between two metal electrodes are described, for instance, in:
Chen J., L. C. Calvet, M. A. Reed, D. W. Carr, D. S. Grubisha and D. W. Bennett, Chem. Phys. Lett. 313 741-748 (1999);
Chen J., Reed M. A., Rawlett A. M. and Tour, J. M., Science 1999, 286, 1550-1552;
Chen, J., Wang W., Reed M. A., Rawlett A. M., Price D. W., and Tour J. M., Appl. Phys. Lett. 2000, 77, 1224-1226; and
Green J E at el. NATURE 445 (7126): 414-417 Jan. 25, 2007.
The configuration of a molecular layer sandwiched between two metal electrodes is very challenging, and indeed, molecular devices of this kind are usually made at about 10% yield of functioning devices, in other words, about 90% of the devices are made shorted.
One possible reason for the low yield obtained in related works is that during deposition of an electrode above the molecular layer, some of the deposited particles of this electrode penetrate through the molecular layer to the electrode underneath it, and short the device. Another possible reason, is that the deposition of atoms on the molecular layer, causes this layer a shockwave and/or thermal damage, that changed the molecular layer as not to function properly.
An aspect of some embodiments of the invention relates to a method of making molecular devices at high yield. In an exemplary embodiment of the invention the yield is 50%. Some other exemplary embodiments provide even higher yields, for example, 60%, 70%, or 80%. The recited yield is the ratio of functioning devices out of all the devices fabricated on a single substrate. Functioning of a device may be defined in various ways, depending on the device itself, nevertheless, a shorted device is not considered herein to be functioning. A device is shorted if it exhibits ohmic behavior (i.e. linear relation between voltage and current), and resistance similar to that expected of a direct contact between the two electrodes, usually in the order of μA's. In accordance with preferred embodiments of the present invention, less than 50%, 40%, 30%, or 20% of the devices are shorted.
An aspect of some embodiments of the invention relates to a flat substrate, carrying a plurality of molecular devices, wherein less than 50% of the devices are shorted. In various embodiments the number of devices carried by a single substrate is between about 100 and about 1,000,000, with 10,000 to 100,000 being most typical. In preferred embodiments, the ratio of shorted devices is smaller than 40%, 30%, or 20%.
Another aspect of some embodiments of the invention relates to a molecular circuit comprising two or more interconnected molecular devices. In an exemplary embodiment, such molecular circuits are manufactured with a high yield. For instance, in exemplary embodiments less than 50%, 40%, 30%, or 20% of the devices comprised in the circuits are shorted.
Another aspect of some embodiments of the invention relates to a substrate carrying a plurality of molecular circuits, at least one of which comprises two or more interconnected molecular devices. In an exemplary embodiment, such molecular circuits are manufactured with a high yield. For instance, in exemplary embodiments less than 50%, 40%, 30%, or 20% of the devices comprised in the circuits are shorted.
Another aspect of some embodiments of the invention relates to a method of making a molecular circuit comprising two or more interconnected molecular devices.
Naturally, some embodiments of the invention embody more than one aspect of the invention.
Generally, the present invention concerns molecular devices made of at least one self assembled monolayer (SAM) of electrically active molecules sandwiched between two electrodes that are insulated from each other with an insulating layer.
In the context of the present invention, a self assembled monolayer (SAM) comprises a layer of molecules chemically adsorbed on a surface. A SAM may comprise additional molecules, adsorbed on the layer that is chemically adsorbed on the surface. SAMs of electrically active molecules interact with electrical current as a conductor, an insulator, a diode, or any other electrical element. Electrically active molecules are, for example molecules capable of affecting electron transfer either actively, by generating or accepting electrons upon application of a potential, or passively, by allowing or disallowing electron transfer therethrough.
Electrically active molecules capable of generating electrons upon application of a potential typically comprise one or more electron donating groups. Examples of electron donating groups include, without limitation, amine, thiol, hydroxy, hydrazine, oxime, phosphine, alkenyl and azide.
Electrically active molecules capable of accepting electrons upon application of a potential typically comprise one or more electron accepting groups. Examples of electron accepting groups include, without limitation, ammonium, phsophonium, nitrile, nitrate, sulfonyl, sulfonate.
Exemplary electrically active molecules that typically allow electron transfer therethrough include, for example, conjugated oligomers (see, Table 1, entries 2 and 3).
Exemplary electrically active molecules that typically disallow electron transfer therethrough include, for example, saturated hydrocarbons (see, Table 1, entry 1).
A SAM can be composed of molecules that include one or more electrically active fragments. By “fragment” it is meant a part of a molecule.
Fragments of molecules that are electrically active, and the electrical functionality thereof, are presented in table I below.
Preferably, the insulating layer has at least one small cavity, at which the electrode is exposed. The SAM is deposited within the at least one cavity. The exposed electrode areas are termed herein “active areas”. Optionally, direct electrical current can go from one electrode to the other only through the active areas. Optionally, direct electrical current cannot go from one electrode to the other, for example, when the molecular device is designed to function as a capacitor.
Some of the ways in which high yields of molecular devices or circuits are obtained in accordance with exemplary embodiments of the present invention are explained below, and others will be apparent to a skilled person from the detailed description that follows.
Self assembled monolayers tend to attach differently to grain surfaces and to grain boundaries, which are lines, separating surfaces of adjacent grains. In an exemplary embodiment of the invention, a molecular device is made with a minimal amount of grain-boundaries in the active area. In some embodiments, this improves the uniformity of the SAM, and makes penetration of conductive particles from the upper electrode through the SAM to the bottom electrode less likely. Optionally, decreasing grain boundaries in the active areas comprises making a molecular device with electrodes having roughness below 1 nm. Preferably, the electrode also has a large grain size, of at least 100 nm, optionally about 200 nm, and preferably about 300 nm.
In an exemplary embodiment of the invention, grain size is enlarged by annealing, that is, heating the electrode so as to enhance joining together of many small grains to fewer larger grains. However, if the circuit or the device already includes a SAM, care should be taken not to damage this SAM by overheating.
Optionally, decreasing grain boundaries in the active areas comprises making a device with a small active electrode area. It is generally preferred that the active area is about the size of the grain size or smaller, preferably 5 or 10 times smaller. Exemplary sizes of active areas in accordance with this embodiment are 300 nm, 200 nm, and 100 nm. In some embodiments of the invention, SAM is introduced into the cavity from the gas phase, and this allows using smaller cavities, for example, cavities of 50 nm, 40 nm, 20 nm, or any larger or intermediate size.
Having a small active area and/or large grain size decreases the number of grain-boundaries at the reactive area, and thus, may result in a smoother reactive area and higher yield.
In an exemplary embodiment of the invention, the electrodes are deposited in a manner that minimizes thermal damage to underlying SAMs, thus increasing the yield.
Optionally, minimizing thermal damage to an underlying SAM comprises depositing the electrodes and/or insulating layers using an indirect deposition technique. In indirect deposition, the temperature and/or momentum of the deposited atoms are decreased on the way from the atom source to the target in an extent protecting the SAM at the target from thermal damage or shockwave that may be caused by direct deposition.
In an embodiment of the invention, making molecular devices or circuits at high yield comprises enlarging the order within the SAM, such that a larger portion of the active area is covered with molecules that are aligned vertically inside the small cavity in the insulating layer.
Optionally, enlarging the order within the SAM comprises adsorbing the SAM in the cavity by a layer-exchange technique. In a layer-exchange technique, a layer of poorly adsorbing molecules is first adsorbed in the cavity, and then replaced with better-adsorbing molecules. The better adsorbing molecules replace the poorly adsorbed molecules, but the latter occupies adsorption sites, and this way prevents from the former to adsorb parallel to the surface of the electrode.
A preferred embodiment of the invention relates to a molecular circuit, comprising two or more interconnected molecular devices. Optionally, the two or more molecular devices comprise two or more different electrically active molecules. Optionally, each device has one type of electrically active molecules in its SAM.
Allowing having a single substrate with molecular devices that include SAMs of different types opens new possibilities in molecular electronics, in comparison to what was available when each substrate could have had on it devices of one type only.
The invention is herein described, with reference to the accompanying drawings. With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
In the Drawings:
a-1d are schematic illustrations of molecular devices according to various embodiments of the invention;
a-4e are schematic illustrations of a molecular device in different stages of fabrication, according to an embodiment of the invention;
a and 5b are schematic illustrations of molecular circuits according to two embodiments of the invention;
a-7g are schematic illustrations of a molecular circuit in different stages of fabrication, according to an embodiment of the invention;
The following detailed description includes subtitles that are introduced only to help a reader in finding a description of a particular subject, and are not to be used for interpreting details or principles of the invention.
a is a schematic illustration of a molecular device 100 according to an embodiment of the invention. Device 100 comprises a self assembly monolayer 102 sandwiched between a bottom electrode 104 and a top electrode 106. The bottom electrode and the top electrode are insulated from each other with an insulating layer 108, having a cavity, within which SAM 102 is lying. The cavity defines on the bottom and top electrodes active areas 112 and 114, respectively. The entire device 100 is optionally carried on a silicon wafer 110, covered with a thermal oxide layer (not shown).
The terms top electrode and bottom electrode are used herein for convenience only, to denote on which electrode the SAM is introduced (on the bottom one), and which electrode is made when the SAM is already at place (the top one). The terms top and bottom are not intended to denote any particular spatial relationship between the electrodes. In some embodiments, however, these terms coincide with spatial relationships between the electrodes during the preparation of the device or circuit.
Optionally, the top and/or bottom electrode comprise a metal, for instance gold, palladium, platinum, silver, aluminum, or copper. Optionally, the top an/or bottom electrode comprise a semi-conductive substance, for instance, silicon. A carbon electrode, or electrodes made of carbon nano-tubes, fullerenes, etc can also be used. Optionally, the top and/or bottom electrode comprise a conductive glass, for instance indium titanium oxide (ITO) or fluoro titanium oxide (FTO). Optionally, the top and/or bottom electrode comprise a conductive polymer, for instance, polythiophene or Poly(3,4 ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS).
Generally, for bottom electrodes it is preferable to use substances that provide layers with large grain size, and for top electrodes it is preferable to use substances that have small tendency to diffuse into the SAM.
Exemplary molecule fragments, suitable as building blocks for molecules to be used in SAMs are provided in Table 1 below:
In various embodiments of the invention, SAMs comprise molecules containing one or more of the above fragments. For instance, in one experiment, a SAM made of a molecule consisting of Ferrocene fragment, (see raw 5 in table 1), connected to an aliphatic chain in each side, and having a thiol group (see raw 4 in table I) at the end of one of the aliphatic chains, was used.
Exemplary substances suitable as dielectric layers, either as part of the electrodes or as an insulating layer between the electrodes are: silicon nitride, aluminum oxide, silicon dioxide, epoxies (for example SU8), and dielectric polymers, (for instance, PMMA). Generally, it is preferred to use a dielectric layer having one or more of the following qualities: dielectric constant larger than 1, preferably between 2 to 5, uniformity, low roughness, low electrical traps and defects and low temperature deposition.
b is a schematic illustration of a molecular device 100′ according to another embodiment of the invention. Device 100′ has the same components as device 100, but the electrode 106 has two layers: an electrically conductive layer (106′) and an insulating, dielectric, layer (106″).
c is a schematic illustration of yet another molecular device, 100″, according to an embodiment of the invention. Device 100″ has the same components of device 100′, but here the bottom electrode is also made of two layers: 104′, which is conductive, and 104″, which is dielectric. Layers 104″ and 106″ are optionally of different thicknesses. For instance, the bottom electrode dielectric layer may be about 1 nm, to allow tunneling therethrough, while the top electrode dielectric layer may be about 30 nm.
d is a schematic illustration of yet another molecular device according to an embodiment of the invention. The device of
In an experiment made with the device, the image of which is provided in
Referring to
In 204, a bottom electrode (104) is formed on the substrate (See
Optionally, a conductive layer is first formed to cover the entire substrate, and then, the structure of the electrode is defined, optionally, using image reversal photolithography. Optionally, the electrodes are defined as a cross-bar configuration, as depicted, for instance in
Optionally, forming the bottom electrode (104) comprises annealing the electrode to enlarge the grain size and enhance the smoothness of the electrode. In the case of 150 nm grain size of gold layer, heating to 350° C. at a rate of 5° C./min resulted in grain size of about 300 nm.
Optionally, forming the bottom electrode comprises first forming an adhesion layer and then an electrically conductive layer, to obtain a structure as illustrated in
Optionally, the bottom electrode (104) is made of two layers: an adhesion layer, and an electrically active layer. The adhesion layer is made to improve adhesion of the electrically active layer to the substrate. For example, when the substrate is a silicon wafer and the conducting layer is gold, the adhesion layer may be a 10 nm thick Titanium layer.
The electrically active layer is preferably made of a substance that is suitable for creation of the SAM. For example, electrically conductive layer may be a 150 nm thick gold layer, and the SAM may be made of dithiols. Alternatively, the electrically conductive layer can be made of silica and the SAM can comprise a sylil group that attaches to the silica. Further alternatively, the electrically conductive layer can be made of copper and the SAM can comprise an amine group that attaches to the copper. Similarly, SAMs having various functional groups that have high affinity to the conductive layer can be used.
In 206, an insulating layer (108) is formed on top of the bottom electrode (See
Optionally, the insulating layer comprises Al2O3, Si3N4, SiO2, polymethyl metacrylate (PMMA), a fatty acid, and/or modified nanoparticles of insulating materials.
In 208, openings are formed at the insulating layer covering each of the bottom electrodes (see
In 210 a SAM (102) is introduced into the cavity formed in 208 (see
In 212, a top electrode (106) is formed on top of the SAM (See
Optionally, the indirect deposition is applied with cooling the formed molecular device, for instance, with a cryogenic fluid, for example, liquid nitrogen. Preferably, forming the top electrode comprises monitoring the temperature of the formed device, and controlling it to be below a certain threshold. For instance, if the SAM comprises a protein, it is preferable not to let the temperature to rise to the denaturation temperature of the protein. More generally, it is preferable to keep the temperature below a level at which the SAM might undergo conformational changes, which might reduce the yield. Preferably, the temperature is controlled to be less than about 150° C., more preferably less than about 50° C.
Optionally, the top electrode comprises palladium, titanium, carbon or any other substance known to have a low tendency to penetrate into SAMs.
Optionally, forming the top electrode comprises wet deposition of metallic nanoparticles, for instance, gold nanoparticles on the SAM. The gold (or any other suitable substance, such as silver or palladium, may further protect the SAM from interpenetration of adsorbed molecules, and thus contribute to obtaining the devices with higher yield. Optionally, after wet deposition of nanoparticles on the SAM, an electrode is deposited from vapor phase, optionally using an indirect deposition method, with the nanoparticles protecting the SAM from interpenetration by the vapor.
In exemplary embodiments of the invention, one or both of the bottom and top electrode includes a dielectric layer, as, for example, when the device is a molecular capacitor. In an exemplary embodiment of this kind, forming the bottom electrode comprises forming a conducting layer, as in step 204, and then forming above it an insulating layer as described above in 206. However, in 208, cavities are formed without exposing a conductive surface. This way, the SAM is introduced on the insulating layer. Optionally, before a dielectric layer is deposited as a top electrode, another dielectric layer is deposited, as to insulate the SAM from the conducting layer of the top electrode. The deposition of the dielectric layer component of the top electrode is preferably with indirect deposition.
a and 5b are schematic illustrations of molecular circuits (500a and 500b) according to two embodiments of the invention. Both embodiments include a first molecular device (502) and a second molecular device (504), and the top electrode (506) of the first molecular device is electrically connected to the bottom electrode (508) of the second molecular device. In
Going in more details into
The second floor device, 504 comprises a SAM 522 sandwiched between a bottom electrode 508, and a top electrode 526.
Bottom electrode 508 is optionally made of a conducting layer deposited on the top electrode (506) of the first floor device, 502. Alternatively, the top electrode of the first floor device serves as the bottom electrode of the first floor device, and SAM 522 is deposited directly on the first floor upper electrode (506). However, in an embodiment where the bottom electrode (508) is chosen to facilitate self assembly of the active molecules in SAM 522, and upper electrode 506 is chosen to minimize interpenetration into the SAM 102, it may be preferable to use different substances as a top electrode in the first floor and a bottom electrode in the second floor. For instance, it may be preferable to use gold as a bottom electrode 508 and palladium as a top electrode 106.
Optionally, the molecules composing SAM 522 have different electrical behavior than those composing SAM 102. For instance, SAM 102 may be composed of electron donors, and SAM 522 of electron acceptors. Similarly, it is possible to choose for each floor SAM made of molecules that have electrical behavior of resistors, capacitors, conductors, switches, etc.
Preferably, bottom electrode 508 is not annealed, in order not to expose SAM 102 to heat. At the thickness of the layers making the circuit and the materials involved, it is usually impractical to heat the bottom electrode of the second floor device (508) without heating the SAM of the first floor device (102).
In embodiments where bottom electrode is not annealed it is preferred to make the active areas (and accordingly, the cavities in the insulating layer) even smaller than they are made above an annealed electrode layer. Preferable cavity sizes range between about 20 nm and about 50 nm. Alternatively or additionally, the cavity size is larger, and the SAM is of a kind that arranges vertically across large areas, for example, protein based SAMs or polymerized molecules based SAMs. Introduction of SAM 522 into such small cavities may be accomplished, for example, using layer exchange technique from the gas phase.
Bottom electrode 508 and top electrode 526 are separated from each other with an insulating layer 528. Preferably, insulating layer 528 is made of an insulating material that may be deposited with heating the substrate to mild temperature, as not to overheat SAM 102, which lays several layers underneath it. Alumina is an example of a suitable material, since it may be deposited with heating the sample to higher than 50° C., when indirect deposition is used. Alumina has another advantage, which is its high dielectric constant, which allows effective insulation with a relatively thin layer, of, for instance, 70 nm. Silicon oxide is another suitable choice.
On top of SAM 522, conducting nanoparticles 530 are shown. These may be, for instance, gold nanoparticles introduced via wet deposition. Having nanoparticles 530 may protect SAM 522 from direct impact of particles during the deposition of top electrode 526. The nanoparticles (530) are distinguishable from the top electrode (526) in the sense that their existence in the molecular device can be recognized, for instance, in (destructive or non-destructive) studies of the device.
A top electrode 526 is deposited on nanoparticles 530. Optionally, nanoparticles 530 are absent, and a top electrode 526 is deposited directly on the dielectric layer and SAMs, as shown in
In 602, a substrate with a molecular device comprising at least one floor is provided (see 100 in
Optionally, during the entire process of fabricating the second floor device, the temperature of the entire device is monitored, and controlled to be low enough as not to cause thermal damage to the SAM of the first and/or second floor. The maximal allowed temperature is as described in the context of temperature control during the making of the first floor device.
In 604, a bottom electrode (508, see
Bottom electrode 508 is optionally made of gold. Optionally bottom electrode 508 is about 150 nm thick. Deposition of the bottom electrode preferably comprises indirect deposition, as this is described above in the context of depositing the top so electrode of the first floor device.
In 606, an insulating layer (528) is formed on top of the bottom electrode (See
In 608, cavities are defined at the insulating layer covering bottom electrode. Optionally, the cavities are defined both for creating the active areas that are to accept the SAM in a following stage and for pad connections for the first floor.
In this context defining a cavity means defining the position of the cavity and its dimensions. For instance, by applying to the insulating layer a photoresist mask (704 in
Optionally, the definition of cavities comprises spin coating of the substrate with a photoresist, e.g. positive photoresist S1818™ and calibrated reactive ion etching. The defined cavities 706 are created, and expose active areas 702 at the upper surface of the top electrode 528 (see
In 610 SAMs (522, see
In 612, a top electrode (526,
Further devices may be created in further “floors” in similar methods.
It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination.
The terms “dielectric” and “insulating” are used in the specification interchangeably.
Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. All publications, patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/IL2007/000745 | 6/19/2007 | WO | 00 | 7/8/2009 |
| Number | Date | Country | |
|---|---|---|---|
| 60814590 | Jun 2006 | US |