1. Field of the Invention
The present invention relates to a molten metal feed apparatus of a die casting machine.
2. Description of the Related Art
In die casting machines, the molten metal is fed to a sleeve, then the molten metal is injected by a plunger into the cavity of a pair of dies for casting. As the molten metal feed apparatus for feeding the molten metal into the sleeve, for example, one using a ladle is known. In this molten metal feed apparatus, molten metal in the melting furnace is scooped up by a ladle, the ladle is conveyed to the sleeve by a conveyor system, then the ladle is tilted about a predetermined rotary shaft to pour the molten metal into the sleeve.
In a molten metal feed apparatus using a ladle, however, the rotary shaft is arranged at the position of the front end of the pouring spout of the ladle and the rotary shaft is driven by a chain so as to make the ladle tilt. Therefore, the front end of the pouring spout of the ladle is held at a substantially constant position for pouring the molten metal. If the position of the front end of the pouring spout of the ladle with respect to the sleeve is substantially constant, the drop position of the molten metal with respect to the sleeve becomes substantially constant and the molten metal drops in a restricted narrow area of the sleeve. If the molten metal drops in a restricted area of the sleeve, that area will become locally heated and easily damaged. This local heating becomes a cause of shortening the lifetime of the sleeve.
An object of the present invention is to prevent the lifetime of a sleeve from being shortened by local heating of the sleeve when feeding melt into a sleeve of a die casting machine.
To attain the above object, according to a first aspect of the present invention, there is provided a molten metal feed apparatus of a die casting machine having a ladle having a receptacle for holding a molten metal, a conveying means for conveying the ladle to a predetermined feed position of a sleeve of the die casting machine, tilting the ladle, and pouring the scooped up molten metal into the sleeve, and a position changing means for changing a position of a front end of a pouring spout of the ladle with respect to the sleeve in accordance with a change in posture of the ladle while pouring the molt n metal into the sleeve.
According to a second aspect of the invention, there is provided a molten metal feed method of a die casting machine having a steps of scooping up molten metal by a ladle held by a conveyor system, conveying the ladle to a predetermined feed position of a sleeve of the die casting machine, pouring the scooped up molten metal into the sleeve by tilting the ladle, and changing a position of a front end of a pouring spout of the ladle with respect to the sleeve in accordance with a change in posture of the ladle while pouring the molten metal into the sleeve.
According to a third aspect of the invention, there is provided a molten metal feed method of a die casting machine having a steps of scooping up molten metal by a ladle held by a conveyor system, conveying the ladle to a predetermined feed position of a sleeve of the die casting machine, pouring the scooped up molten metal into the sleeve by tilting the ladle, wherein the sleeve is moved in a predetermined range while pouring molten metal into the sleeve.
According to a fourth aspect of the invention, there is provided a ladle used for feeding molten metal to a sleeve of a die casting machine, having a receptacle for holding the molten metal, a mounting hole to which a rotary shaft is to be attached, and a pouring spout for pouring molten metal hold in the receptacle by rotation about the mounting hole, wherein the pouring spout has a front end being apart from an axial line of the mounting hole.
In the present invention, if tilting a ladle scooping up molten metal to pour the molten metal into a sleeve, the molten metal will drop toward the sleeve from the front end of the pouring spout of the ladle. At that time, if the position of the front end of the pouring spout of the ladle changes along with a change in posture of the ladle, the drop position of the molten metal with respect to the sleeve will also change and therefore the drop area of the molten metal will be enlarged and local heating of the sleeve will be prevented.
These and other objects and features of the present invention will become clearer from the following description of the preferred embodiments given with reference to the attached drawings, wherein:
Preferred embodiments of the present invention will be described in detail below while referring to the attached figures.
First Embodiment
The fixed die 101 is held by a not shown fixed die plate of a die clamping system, while the movable die 102 is held by a not shown movable die plate of the die clamping system. The fixed die 101 and the movable die 102 are opened, closed, and clamped by the not shown die clamping system. The fixed die 101 and movable die 102 form a cavity 103 between them. This cavity 103 is communicated with the sleeve 104.
The sleeve 104 is for example a cylindrical member formed by a metal or other material. One end is positioned at the fixed die 101, while the other end is provided with an opening 104a for feeding molten metal. The plunger 105 is coupled to a front end of a plunger rod 106 and fits into an inner circumference of the sleeve 104. The plunger rod 106 is coupled with a piston rod 108 of an injection cylinder 109 by a coupling 107. The injection cylinder 109 houses a not shown piston coupled with a piston rod 108 and is driven by the supply of working oil from a not shown hydraulic circuit. Due to the drive action of the injection cylinder 109, the tip of the plunger 105 moves in the advancing direction A1 and the retracting direction A2. After molten metal ML is fed to the sleeve 104 through an opening 104a, the tip of the plunger 105 advances in the advancing direction A1, whereby molten metal ML is injected and filled into the cavity 103.
The molten metal feed apparatus is arranged near the sleeve 104 of the die casting machine 100. Further, a melting furnace 150 holding the molten metal ML is arranged at a predetermined position with respect to the sleeve 104. The molten metal feed apparatus 1 has a ladle 2 and a conveyor system 30 for conveying the ladle 2 between the sleeve 104 and melting furnace 150.
The conveyor system 30 is provided with a first arm 11, a second arm 14, a third arm 20, a fourth arm 17, and a fifth arm 21.
The first arm 11 is connected to a not shown servo motor through a speed reducer. By the drive action of this servo motor, the first arm 11 swivels in the direction of the arrows B1 and B2.
The front end of the first arm 11 is rotably coupled with a middle part of the second arm 14 in the longitudinal direction through a connecting shaft 13. This connecting shaft 13 is ratably held at either the first arm 11 or the second arm 14.
The third arm 20 is rotably coupled with a rotary shaft 18. The rotary shaft 18 is connected to the not shown servo motor through a speed reducer. The third arm 20 swivels about the rotary shaft 8 in a perpendicular plane. The front end of the third arm 20 is rotably coupled with one end of the second arm 14 through a connecting shaft 15.
The fourth arm 17, like the third arm 20, is rotably coupled with the rotary shaft 18. The fourth arm 17 swivels about the rotary arm 18 in a perpendicular plane. The front end of the fourth arm 17 is rotably coupled with one end of the fifth arm 21 through a rotary shaft 19. This rotary shaft 19 is rotably held at either of the fourth arm 17 or the fifth arm 21. Note that the rotary shaft 18 and rotary shaft 19 are provided with not shown sprockets. These sprockets have a chain wound around them. Therefore, when the rotary shaft 18 is driven, the rotational force is transmitted by the chain to the rotary shaft 19 whereby the rotary shaft 19 also rotates. The other end of the second arm 14 is rotably coupled with a middle part of the fifth arm 21 in the longitudinal direction through a connecting shaft 16.
Here,
The rotary shaft 23 has a sprocket SP fixed to it. This sprocket has a not shown chain wound around it. This chain is also wound around a not shown sprocket provided at the rotary shaft 19. Therefore, rotation of the rotary shaft 19 is transmitted through the chain to the rotary shaft 23. Further, one end of the rotary shaft 23 is provided with a mounting shaft 22. This mounting shaft 22 is provided concentrically with the axial line J1 of the rotary shaft 23. This mounting shaft 22 is formed with a pin hole 22h comprised of a through hole in a direction perpendicularly intersecting with the axial line J1. This pin hole 22h, as explained later, has a connection pin inserted in it.
As shown in
Next, the basic operation of the conveyor system 30 will be explained. In the conveyor system 30, when the rotary shaft 18 is driven by the servo motor, the rotational force transmitted to the rotary shaft 18 is transmitted through the sprocket and chain to the rotary shaft 19. The rotational force transmitted to the rotary shaft 19 is transmitted through the sprocket and chain to the mounting shaft 22. Due to the rotation of the mounting shaft 22, the ladle 2 is changed in posture.
On the other hand, when the first arm 11 swivels in the direction of the arrow B1 shown in
When feeding molten metal into the sleeve 104, as shown in
In this way, in the present embodiment, by deliberately providing the front end 2e of the pouring spout 2d of the ladle 2 at a position different from the mounting shaft 22 of the conveyor system 30, the drop position of the high temperature molten metal ML into the sleeve 103 is spread wider. That is, by offsetting the front end 2e of the pouring spout 2d of the ladle 2 from the axial line J1 of the mounting shaft 22 of the rotary shaft for tilting the ladle 2, the drop area of the high temperature molten metal ML into the sleeve 104 is enlarged. As a result, high temperature molten metal ML does not concentrate at any specific location of the sleeve 104, damage to only a specific location of the sleeve 104 can be prevented, and the lifetime of the sleeve 104 can be extended.
Second Embodiment
Next, a molten metal feed apparatus according to another embodiment of the present invention will be explained. The molten metal feed apparatus according to the present embodiment has a conveyor system and a ladle similar in basic structures of these with the first embodiment. Different components will be explained.
In this way, according to the present embodiment, by separating the axial line J1 of the rotary shaft 23 and the axial line J3 of the mounting shaft 22 and arranging the front end 2e of the pouring spout 2d on the axial line J2 of the mounting hole 3h, similar effects as in the first embodiment are obtained.
Third Embodiment
Next, a molten metal feed apparatus according to still another embodiment of the present invention will be explained. In the first embodiment explained above, the positional relationship between the rotary shaft 23 and the ladle 2 was fixed. In the present embodiment, as shown in
Specifically, the connection plate 25 is formed with mounting holes 25ha to 25hd enabling insertion of the rotary shaft 22 at four different locations concentrically about the front end 2e of the pouring spout 2d of the ladle 2. By periodic rotation among the rotary shaft 23 (mounting shaft 22) and connection holes 25ha to 25hd, the range of movement of the front end 2e of the pouring spout 2d of the ladle 2 can be further changed and the drop area of the high temperature molten metal from the ladle 2 to the sleeve 104 can be further enlarged and spread.
Fourth Embodiment
The conveyor system 30A is controlled by a controller 210. The controller 210 is connected to a teaching pendant 220. This teaching pendant 220 may be used to teach the controller 210 of the conveyor system 30A a desired operation and store it. In the present embodiment, the operation of using the ladle 2A to scoop up molten metal in the melting furnace 150, conveying the ladle 2A to a predetermined feed position of the sleeve 104 of the die casting machine, and tilting the ladle 2A to pour the scooped up molten metal into the sleeve 104 is taught. Since the conveyor system 30A can be taught the desired operation, to enlarge the drop area of the molten metal into the sleeve 104, it is for example possible to perform the operation as shown in
As shown in
According to the present embodiment, by using a general us industrial robot, it is possible to freely and easily change the path of conveyance of the ladle 2A. Further, adjustment of the drop area of the molten metal ML dropping into the sleeve 104 is easy. Note that while the present embodiment was explained with reference to the case of use of a ladle 2A with a position of the front end 2e of the pouring spout 2d substantially identical to the axial line of the rotary shaft, it is also possible to use a ladle with a front end 2e of the pouring spout 2d positioned away from the axial line of the rotary shaft like in the ladle 2 according to the first embodiment.
Fifth Embodiment
Next, a molten metal feed apparatus of a die casting machine according to still another embodiment of the present invention will be explained with reference to
While the invention has been described with reference to specific embodiments chosen for purpose or illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
2002-377841 | Dec 2002 | JP | national |
2003-062142 | Mar 2003 | JP | national |
Number | Name | Date | Kind |
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3672440 | Miura et al. | Jun 1972 | A |
4078707 | Ishikawa | Mar 1978 | A |
5011120 | Bear | Apr 1991 | A |
5381855 | Mezger | Jan 1995 | A |
6779585 | Zumberger et al. | Aug 2004 | B1 |
Number | Date | Country | |
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20040163791 A1 | Aug 2004 | US |