This invention relates to a technology for the alkane dehydrogenation by metal oxides, and, more specifically, to a method and application of supported molybdenum-vanadium bimetallic oxides for the oxidative dehydrogenation of alkane to alkene.
As an important unconventional natural gas resource, shale gas is rich in low carbon alkanes. It is of great energy and environmental significance to convert the low carbon alkanes in shale gas into higher value chemical products. In recent years, the preparation of alkenes by dehydrogenation of alkanes has been fully developed.
Taking propane dehydrogenation to propylene as an example, the traditional non-oxidative dehydrogenation (PDH) technology uses a Cr or Pt based catalyst. Despite PDH being the commercial technology, it is strongly endothermic and operates at temperatures higher than 550° C. In contrast, oxidative dehydrogenation of propane (ODH) has the potential to improve the process efficiency for favorable thermodynamics and coking resistance. However, high C3H6 selectivity is hampered through consecutive oxygenation reactions. The direct mixing of hydrocarbons and gaseous oxygen also poses great safety concerns.
As an advanced and efficient thermochemical technology, chemical looping technology can realize near-zero-energy in-situ separation of products during the fuel transformation. Chemical looping oxidative dehydrogenation (CL-ODH) refers to the highly selective activation of propane to propylene by using the lattice oxygen in metal oxide (named as oxygen carrier). It does not only solve the influence of thermodynamic restriction in PDH, but also avoids the tendency of propane and propylene to oxidize deeply in the presence of molecular oxygen in ODH. The scheme of CL-ODH is shown in
At present, the oxygen carriers used in CL-ODH are mainly single-component metal oxides, including vanadium oxide, chromium oxide, tungsten oxide and so on. However, due to the influence of their own crystal structure, the lattice oxygen activity of these single metal oxides is affected by many factors, and cannot efficiently activate the C-H bond propane to produce propylene with high activity and selectivity. Therefore, how to regulate the oxygen activity of lattice by constructing composite metal oxides has important scientific and economic benefits. In the previous study, we applied for a catalyst for alkane dehydrogenation and a reaction device for fixed bed, moving bed and circulating fluidized bed. The catalyst in the invention is non-precious metal, non-toxic and harmless, and can be continuously regenerated in a reactor matched with the catalyst. While maintaining high catalytic activity, the selectivity of catalysts needs to be further improved.
The purpose of this invention is to overcome the shortcomings of existing PDH technology, with the thermodynamic limit and the low efficiency, and provide a molybdenum-vanadium bimetal oxide catalyst and its application in chemical looping oxidative alkane dehydrogenation. The lattice oxygen from the Mo—V bimetal oxides can contribute to the activation of propane to react with hydrogen to generate water, effectively breaking the dynamic limitation and promoting the yield of propylene. Compared with the single vanadium oxide, the addition of Mo significantly inhibited the surface oxygen activity and increased the propane conversion and propylene selectivity.
The technical purpose of the invention is realized through the following technical scheme: the molybdenum-vanadium bimetallic oxide catalyst is a solid solution composed of molybdenum oxides and vanadium oxides. The molar ratio of metal Mo and metal V is 1:(4-30), and preferably 1:(6-18). Mo enters the volume phase lattice of V2O5, resulting in lattice distortion of V2O5 and forming molybdenum-vanadium solid solution. The catalyst is a supported catalyst and the support is Al2O3, TiO2, SiO2 or molecular sieve. The oxide mass percentage of molybdenum (molybdenum oxide mass/carrier mass) is 1-30%, preferably 10-20%. The oxide mass percentage of vanadium (molybdenum oxide mass/carrier mass) is 4-60%, preferably 40-60%. When preparing the samples, the steps are as follows:
Step 1, Ammonium metavadate and oxalic acid were evenly dispersed in deionized water, and then ammonium molybdate was added into the mixture according to the vanadium molybdate atomic ratio to form the dipping solution.
Step 2, The support is impregnated in the impregnation solution prepared in step 1 for equal volume impregnation;
Step 3, The support after the step 2 was dried at the temperature of 20 to 25 Celsius degrees for 8 to 12 h, then the support was transferred to be at 90° C. for 8-12 h. Finally, the samples were calcined under 500-600° C. for 2-4 h under air atmosphere, named as MoVy. y is the molar ratios of V and Mo.
In step 1, the mass ratio of oxalic acid to ammonium metavanadate is (2.8-3):(1.5-2).
In step 2, the support is Al2O3, TiO2, SiO2 or zeolites.
In step 3, the first drying temperature was at 20-25° C. for 10-12 h, then the samples were dried at 80-90° C. for 10-12 h, and calcined at 550-600° C. under air atmosphere for 2-4 h.
In step 3, molybdenum-vanadium bimetallic oxide catalyst powder was pressed into a granular catalyst of 20-40 meshes.
The invention is that the catalyst is operated in alkane dehydrogenation. The reaction is operated under anaerobic condition and the catalysts were used to supply the lattice oxygen to the alkane. As a result, the catalysts were reduced to a lower valence state and the alkane was oxidized to the alkene. The alkane is with at least one carbon atom, preferably including ethane, propane, n-butane, or isobutane. The low-valence catalysts react with the air or oxygen and is oxidized to the high-valence state recovering to the fresh states.
In the oxidative dehydrogenation reaction, fixed bed reactor, moving bed reactor or circulating fluidized bed is selected. The gas-solid two-phase contact mode (the gas-phase is mainly the raw material low-carbon alkane and the product low-carbon olefin, and the solid-phase is mainly the metal oxide oxygen carrier) mainly includes gas-solid countercurrent contact and gas-solid concurrent contact. In the process, the catalyst and quartz sand are evenly mixed for use, and the reaction is carried out under atmospheric pressure. The reaction temperature is 450-500° C. Nitrogen is injected to remove the oxygen and air, and then propane is injected. The weight hourly space velocity (WHSV) is 0.5-2 h−1 and the propane volume percentage is 10-30%. The mass ratio of catalyst and quartz sand is (0.201):1, and preferably (0.5-0.8):1.
Compared with the present dehydrogenation technology, the invention has the following benefits:
(1) The catalysts in this invention are the supported Mo—V bimetallic oxides. Compared with single vanadium oxide, the selectivity of the alkene was obviously improved. Compared with molybdenum oxide, the conversion of the alkane is improved. By adjusting the ratio of molybdenum to vanadium, the optimal values of conversion and selectivity can be obtained.
(2) The catalysts were prepared by the impregnation method, having simple operation and low cost.
(3) The catalysts can maintain a high conversion rate and selectivity during the dehydrogenation period.
(4) After several redox cycles, the catalysts basically maintain the stability of structure and performance, and the conversion rate and selectivity remain basically unchanged.
(5) The catalyst during the regeneration period need ventilation with oxygen or air, on the one hand this operation can supply the lattice oxygen to the reduced catalysts. On the other hand, due to the exothermic reaction of carbon combustion, the released heat can be carried to the dehydrogenation reactor by the catalysts. by adjusting the mass weight of the catalysts, we can achieve the complete matching of heat during the dehydrogenation and reaeration reaction.
(6) The invention of the chemical looping alkane dehydrogenation compared with the present technology, the conversion of alkane and the selectivity of alkene is higher. In addition, the catalysts are non-noble and have low toxicity without the introduction of sulfide medium, leading to less harm to the environment.
Firstly, the preparation of Mo—V bimetallic oxide catalyst was carried out, with each having a mass of 1 g. Meanwhile, single metal oxide catalyst of V and Mo was prepared, which was used for the comparison. The same preparation process parameters were selected for the preparation of three kinds of metal oxide catalysts.
Step 1: We dissolved 1.8 parts in mass of ammonium metabanadate (NH4VO3) and 2.9 parts in mass of oxalic acid (C2H2O4) in 3 mL of deionized water. After the reaction was complete, we added a certain mass of ammonium molybdate ((NH4)6Mo7O24. 4H2O) according to the atomic ratio between vanadium and molybdenum, and then, 2.0 parts in mass of Al2O3 were added in the above solution.
Step 2: the material obtained in step 1 was dried at 25° C. for 12 hours. Then the samples were dried at 70° C. for another 12 hours and finally calcined at 600° C. for 4 hours in air atmosphere. The molybdenum-vanadium bimetallic composite oxide supported on alumina was obtained, and its molecular formula was MoVy, where y is the moles of V relative to 1 mol Mo. y is equal to 6.
Step 3: The samples were grinded into the solid powder with a size of 20-40 mesh.
Step 4: Reactivity tests were performed in a quartz fixed-bed reactor with an internal diameter of 8 mm loaded with 500 mg catalysts (20-40 mesh) mixed with 1 mL of quartz particles with 20-40 meshes at atmospheric pressure. Switching between propane and air flows was employed during tests. The bed temperature was typically 500° C. and the samples were reduced using propane (4 mL/min) diluted in nitrogen (17 mL/min) at 1.4 atm. The weight hourly space velocity (WHSV) of propane was about 1 h−1. The catalysts were then re-oxidized using air (15 mL/min). Between the reduction and re-oxidation reaction period, a purging period (17 mL/min of nitrogen) was introduced to prevent the mixing between propane and air. One redox cycle was completed. The stability test was carried out over MoV6 for 100 continuous redox cycles. The time for reduction, re-oxidation and purging was set to 10 min, 15 min and 10 min. Exhaust streams were analyzed using an online gas chromatography (GC) (2060) equipped with a flame ionization detector (Chromosorb 102 column) and a thermal conductivity detector (Al2O3 Plot column). The instantaneous propane conversion, product selectivity and propylene productivity were calculated from Eq. (1) and Eq. (2) respectively:
Con(%)=100×([FC3H8]inlet−[FC3H8]outlet)/[FC3H8]inlet. (1)
Sel(%)=100×ni×[Fi]outlet/(Σni×[Fi]outlet) (2)
Productivity=Con(%)×Sel(%)/10000×ni/m (3)
where i stands for different hydrocarbon products in exhaust gases, ni is the number of carbon atoms of component i, and Fi is the corresponding molar flow rate. m is the weight of the vanadium oxides.
The accumulative conversion, selectivity and C3H6 yield were calculated from the GC data normalized to the amount of vanadium.
Yield=(∫Productivity dt)/N (4)
Con(%)=(∫Con(%) dt) (5)
Sel(%)=(∫Sel(%) dt) (6)
where N is the amount of vanadium in vanadium redox oxides.
The reaction is carried out using the same method as in example 1. The difference is only that the mass of ammonium molybdate in step 1 is 0, and VOx catalyst is obtained.
The reaction is carried out using the same method as in example 1. The difference is only that y in step 2 is 0, and MoOx catalyst is obtained.
The reaction is carried out using the same method as in example 1. The difference is only that y in step 2 is 4.
The reaction is carried out using the same method as in example 1. The difference is only that y in step 2 is 9.
The reaction is carried out using the same method as in example 1. The difference is only that y in step 2 is 12.
The reaction is carried out using the same method as in example 1. The difference is only that y in step 2 is 18.
The reaction is carried out using the same method as in example 1. The difference is only that y in step 2 is 30.
The reaction is carried out using the same method as in example 1. The difference is only that the support in step 1 is SiO2.
The reaction is carried out using the same method as in example 1. The difference is only that the support in step 1 is TiO2.
The reaction is carried out using the same method as in example 1. The difference is only that the drying temperature in step 2 is 60° C.
The reaction is carried out using the same method as in example 1. The difference is only that the drying temperature in step 2 is 80° C.
The reaction is carried out using the same method as in example 1. The difference is only that the drying temperature in step 2 is 80° C.
The reaction is carried out using the same method as in example 1. The difference is only that the drying time in step 2 is 11 h.
The reaction is carried out using the same method as in example 1. The difference is only that the drying temperature in step 2 is 12 h.
The reaction is carried out using the same method as in example 1. The difference is only that the calcination temperature in step 2 is 500° C.
The reaction is carried out using the same method as in example 1. The difference is only that the calcination temperature in step 2 is 550° C.
The reaction is carried out using the same method as in example 1. The difference is only that the calcination time in step 2 is 3 h.
The reaction is carried out using the same method as in example 1. The difference is only that the calcination time in step 2 is 4 h.
The reaction is carried out using the same method as in example 1. The difference is only that the calcination temperature in step 4 is 450° C.
The reaction is carried out using the same method as in example 1. The difference is only that the calcination temperature in step 4 is 550° C.
The reaction is carried out using the same method as in example 1. The difference is only that the weight hourly space velocity (WHSV) of propane in step 4 is 0.5 h−1.
The reaction is carried out using the same method as in example 1. The difference is only that the weight hourly space velocity (WHSV) of propane in step 4 is 2 h−1.
The
The
The
Moreover, with Mo addition, the
The consumption of lattice oxygen leads to the decrease of propane conversion, and the regeneration is needed to regain the lattice oxygen. The redox stability test in
The
As shown in
The preparation parameters can be adjusted according to the contents of the invention, and the preparation of the catalyst and effective catalysis for propane can be realized. The above exemplary description of the invention should indicate that, without breaking away from the core of the invention, any simple deformation, modification or other equivalent replacement that can be made by technicians in the field without the cost of creative labor falls within the protection scope of the invention.
Number | Date | Country | Kind |
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201710672211.3 | Aug 2017 | CN | national |
This application is the national phase of International Application No. PCT/CN2018/096942, filed on Jul. 3, 2018, which is based upon and claims priority to Chinese Patent Application No. 201710672211.3, filed on Aug. 8, 2017, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/096942 | 7/25/2018 | WO | 00 |