The invention relates generally to building structures. More particularly, the invention relates to a building column insert that provides a moment-resistant alignment and connection between columns and beams, and column splices.
It is currently desirable to use moment-resistant structures in construction of new buildings because they offer fewer restrictions for design and more useful space, while adhering to building design codes. The moment-resistant structures must meet building code standards that require the moment-resistant connections to deflect and absorb energy resulting from earthquakes or high winds. A rigid joint is typically used to resist lateral forces by holding columns and beams fixed in relation to one another. As a result, the joints can become highly stressed during a seismic event. In a moment-resisting structure, the vertical and lateral loads are resisted by the bending strength of the beams and columns. Modern building codes require the strength of the columns and beams be proportioned to prevent column failure by allowing permanent deformation in the beam prior to any column failure. The greatest demand on the columns and beams occurs at and adjacent to the joints between columns and beams.
Moment-resistant frames are most often made of structural steel with bolted or welded joints. Bolted moment frames require plates welded to the ends of beams, that are in turn bolted to the column. Successful moment-resisting frames provide a ductile structure that will distort prior to failure and if properly detailed will not fail in a brittle manner. These frames develop their resistance to lateral forces through the flexural strength and continuity of the beam and column.
An acceptable moment-resisting beam column joint must remain rigid to the point of beam failure. Often, the Reduced Beam Section (RBS) is used to provide a “fuse” in the beam where failure occurs while the joint between the column and beam remains rigid. To accomplish this the joint must resist compression and tension forces produced by the bending in the beam at the beam flanges.
In the past most columns and beams have been “I” shaped members called wide flange sections. The top and bottom of the “I” section is the flange. Typically the beams frame into the column flange, which is the “strong axis” direction of the section. The beam flanges are usually welded to the flange(s) of the column. This configuration gives the column-beam joint great strength in one direction. To provide the same strength in the other direction, at 90 degrees from the first direction, some columns in the structure must be rotated or loads must be resisted in the “weak axis” direction of the column. This would require a stronger column to resist weak axis loads and use of configurations for weak axis column joints. Most small buildings require columns that must resist loads in each direction. This is a problem for “I” section columns in that much larger columns would be required to resist weak axis loads.
In contrast, Hollow Square Sections (HSS) have the same properties in each direction. Using hollow square tube sections for columns can make design and detailing essentially the same in each direction and the same column can be used for moment resisting connections in each direction. However, the HSS column presents a challenge in another way from the typical “I” section column in making the moment-resisting connection between the beam and the column.
A problem arises when assembling the beams to the columns where multiple beams and columns are required. With bolted moment frames using HSS columns, a through-bolt connection could be used to secure the beam end plate to the column. However, when multiple columns and beams are used to span a length of building, the use of through-bolts would necessitate aligning and securing multiple beams simultaneously to the columns. In the case of a linear span, the assembly process requires the holes of a first beam end plate to be aligned with the through-holes in a column and aligning the holes of a second, opposing beam plate with the column through-holes, then inserting the through bolts in each hole for tightening with nuts and washers. It would be necessary to install all the beams at each line and level simultaneously. This process could be slow, difficult, expensive or very impractical.
In the ongoing effort to improve building frame construction that better handles severe lateral loads, such as earthquake and high-wind loads, much attention has been focused on the manner in which upright columns and horizontal beams are connected. Attempts to addresses this issue include a column-beam interconnect with the ends of beams joined to columns using nodes of intersection and collar structures that surround the sides of the column as taught by Simmons et al. (U.S. Pat. No. 6,837,016). Other attempts include Okawa et al., (U.S. Pat. No. 5,410,847) who teaches a rod-like orthogonal metal connector provided in concrete structure members with junction hardware to connect a steel member to the structure member. Chen, (U.S. Pat. No. 5,595,040) teaches a beam-to-column connection for connecting an H-beam to a column surface, where the connection is defined at an end of the H-beam having a web plate and a pair of flange plates. Houghton (U.S. Pat. No. 6,138,427) teaches a moment resisting, beam-to-column connection, using two gusset plates attached to a column and extending along the sides of a beam and having connecting elements, where the connecting elements are bolted, riveted or welded to the beam along its longitudinal direction and to the gusset plates. Katayama et al. (U.S. Pat. No. 6,532,713) teaches a composite beam connected to a column by inserting a mortise pin into a bottom hole of a column and then inserting a locking pin into a through-hole of the mortise pin and the horizontal hole of the column such that joint of the composite beam and the column is firmly secured. Further, Briggs (U.S. Pat. No. 3,593,477) teaches a concrete beam reinforcement anchor embedded in the concrete, which has a plane surface in the side-face of the beam or column for bolting a beam thereto. Additionally, Sato et al. (U.S. Pat. No. 5,012,622) teach a solid concrete core thrust into a column, which then disallows the use through-bolt assembly and necessitates a clamping assembly that has limited utility.
These and other designs and systems have been used to make this connection but they are considered costly, less flexible or impracticable to build. Accordingly, there is a need to develop a system that allows for the less expensive assembly of the beams to the columns in moment frames. It would be considered an advance in the art using through bolts to connect beams to columns without the need for multiple beams to be installed at the same time, thus simplifying assembly for faster and less expensive construction.
To address the needs in the art, a moment resistant building column insert is provided that includes an insert column of generally tubular shape, a pre-hardened structural filler disposed within the insert column, a pattern of through-holes transverse to a length of the insert column and through the pre-hardened structural filler, at least a pair of erection through holes disposed through a wall of the insert column, at least a pair of threaded elements incorporated to an inner wall of the insert column and disposed concentric to the pair of erection holes, a threaded element cover disposed over each threaded element, where the threaded element cover is surrounded by the pre-hardened structural filler, where the threaded element cover forms a cavity around the threaded element within the pre-hardened structural filler, where the threaded element cover is disposed to protect the threaded elements from contamination by the structural filler, and an insert positioning element is disposed axially along the column, where the insert positioning element includes a positioning through-hole disposed for receiving a hoist end there though, where the moment resistant building column insert is disposed inside a bottom end of a first building column and inside a top end of a second building column, where the moment resistant building column insert joins the first building column to the second building column.
The objectives and advantages of the present invention will be understood by reading the following detailed description in conjunction with the drawing, in which:
a)-2(d) show some embodiments of the erection insert according to the present invention.
a)-3(d) show some variations of the threaded element with the insert according to the present invention.
a), 4(b) show perspective views of the moment resistant building column insert system according to the present invention.
a)-5(c) show embodiment of the moment resistant building column insert system according to the present invention.
a), 6(b) show an exploded perspective view and a collapsed perspective view of another embodiment of the moment resistant column insert invention.
Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will readily appreciate that many variations and alterations to the following exemplary details are within the scope of the invention. Accordingly, the following preferred embodiment of the invention is set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
The present invention makes possible the erection of beams to columns, and the installation and pretension of the connection bolts possible in a single stop to each beam-column joint in the field. The current invention shortens the process of installing the connection bolts and, prior to pretensioning the connection bolts, filling the entire column with grout or concrete and waiting for the filler to harden to sufficient strength to resist the pretensioning of the connection bolts, then pretensioning the bolts. This would require multiple trips to each beam. The current invention saves time, and reduces labor and material costs. In the invention, erection bolts are temporary bolts that hold the beam in place against the column with the holes in the beam end-plate (mounting plate) aligned with the through-holes in the column and insert. The erection bolts enable the erection of beams to the columns without the necessity of installing the connection through-bolts at time of erection. Once the hole patterns of the mounting plate, column and insert are aligned, connection through-bolts are installed to provide the connection strength needed to make a rigid beam-column moment joint. These bolts must be pretensioned after installation to achieve the strength needed to hold the moment joint rigid. Without the pre-hardened structural filler in the insert, according to the current invention, the column would deform or crush due to the pretensioning.
Referring now to the figures, the current invention provides a moment resistant building column insert system 100, where
The building column 102 can have any cross-section such as circular, rectangular, square or polygonal, for example. Additionally, the column insert 106 can have any cross-section such as circular, rectangular, square, linear or polygonal, for example, where a linear cross-section is for a plate insert 106.
In
a)-2(d) show some embodiments of the erection insert 106. As shown in
b) shows an extended plate insert 202 that has an extended hole pattern 204, where the extended hole pattern 204 has additional through holes for attaching the extended plate insert 202 to the column 102 and providing additional strength at the connection between the mounting plate 122 and the column 102.
c) shows an erection insert plate 206 having the alignment through-holes 114, in addition to plate attachment holes 208, where the plate attachment holes 208 can be attachment screw holes to attach the erection insert plate 206 to the inner wall of the column 102. In this embodiment, the erection insert plate 206 has a pair of alignment through-holes 114 that are positioned concentric with the alignment through-holes 114 of the column 102, where the attachment screws are inserted through plate attachment through-holes in the column (see
d) shows an insert 106 as an column insert 210 of generally tubular shape having the through-hole pattern 104 and the alignment through-holes 114.
a)-3(d) show some variations of the threaded element 110 with the insert, where
Regarding
a) and 4 (b) show perspective views of the moment resistant building column insert system 100 according to one embodiment of the invention.
Another embodiment of the moment resistant building column insert system 100 is shown in
Shown in
The insert top section 516 is inserted to the second column bottom end 510 and the hole patterns 512 of the second column 506 and the insert 106 are aligned, where the erection connecters 130 are inserted to the through-holes 512 and into the threaded elements 110 and tightened thereto. According to one embodiment, the threaded element 110 is a threaded through-hole 300 in the insert, or the threaded element 110 is a nut attached to the insert 106 as discussed in
In another aspect of the embodiment shown in
a) and 6(b) show an exploded perspective view and a collapsed perspective view of another embodiment of the moment resistant column insert invention. Shown is a modular moment resistant building column insert 600 that has an insert column 106 of generally tubular shape. The insert 106 holds a hardened structural filler 108 disposed within the insert 106 having a pattern of through-holes 204 transverse to a length of the insert column 106 and through the structural filler 108, where the through-hole pattern 204 shown is for the extended plate of
In one aspect of the current embodiment, the insert column 106 can have a cross-section such as circular, rectangular, square or polygonal.
In other aspects, the threaded element 110 can be a threaded through-hole in the insert 106 or a nut attached to the insert 106.
In another aspect of this embodiment, the insert positioning element 118 is a hole for receiving a hoist end there through (not shown). And, in a further aspect, the structural filler 108 can be concrete, grout, plastic, epoxy or compression resistive material.
A general method of using the moment resistant building column insert system 100 and a modular moment resistant building column insert 600 is shown by the steps in
The method of using the moment resistant building column insert system 100 as shown in
The present invention has now been described in accordance with several exemplary embodiments, which are intended to be illustrative in all aspects, rather than restrictive. Thus, the present invention is capable of many variations in detailed implementation, which may be derived from the description contained herein by a person of ordinary skill in the art. For example, in one variation the connection plate can be flush, or nearly flush, with the top and bottom of the beam. Larger bolts, or an increased number of bolts, could be used to connect the beam to the column and produce the rigid moment connection desired. In another variation, where greater stiffness in one direction is needed for structure, rectangular columns can be used with the longer direction of the rectangular column in the stiffer direction needed. Further, the beams can be sloped to match a roof structure slope and still connect to the column as a rigid moment connection. An additional variation may occur when beams are framed into a column at a 90-degree angle, the beam positions can be off-set vertically to allow the through-bolts to pass one another in the column, and still produce a rigid connection in each direction. In a further variation, the erection insert can be used with columns that will be completely grouted to provide greater vertical capacity to aid in the erection of the beams.
All such variations are considered to be within the scope and spirit of the present invention as defined by the following claims and their legal equivalents.
This application is a continuation application of U.S. patent application Ser. No. 11/801,815 filed May 10, 2007, which is incorporated herein by reference. U.S. patent application Ser. No. 11/801,815 is a continuation in part application of U.S. patent application Ser. No. 11/373,719 filed Mar. 10, 2006, which is hereby incorporated by reference.
Number | Date | Country | |
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Parent | 11801815 | May 2007 | US |
Child | 13815294 | US |
Number | Date | Country | |
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Parent | 11373719 | Mar 2006 | US |
Child | 11801815 | US |