The present invention relates to monitoring of a terminal of a terminal component, e.g., an electric consumer or a housing, having a power supply system, in particular in a motor vehicle.
In modern vehicles, e.g., hybrid vehicles or fuel cell vehicles, in addition to a 14-V vehicle electric system, a low-voltage system is installed to supply the consumers provided in the vehicle. The voltages occurring in such a low-voltage system are approximately 200 V to 1000 V, which are thus so high that hazardous shock currents may flow when active parts under such a low voltage are touched. For such a low-voltage system, safety measures must therefore be taken to protect against direct and indirect contact with active parts under a low voltage, such as those described in the DIN VDE 0100 standard, for example.
One of the safety measures is for all plug connections to be plugged in and possibly locked in place when the low-voltage system is connected and for all housing covers to be correctly mounted. To do so, the plug connectors are provided with two additional contacts and are monitored and wired with any housing cover contacts that might be present via a monitoring line. This monitoring line is often referred to as a pilot line or an interlog line.
If all the plugs which are monitored with the pilot line are plugged correctly, this is recognized by a central monitoring unit, which enables the low-voltage system for activation. In addition, the housing cover is monitored for its presence and correct assembly, so that low-voltage-carrying parts in the interior of the housing cannot be touched.
One disadvantage of pilot line monitoring is that only an interruption in the pilot line is detected but the location of the interruption is not detected at the same time. Thus, for example, a central monitoring system may detect the existence of an interruption in the pilot line and thus a fault. However, the location of the fault cannot be determined accurately, possibly resulting in complex and expensive troubleshooting in complex systems. Furthermore, if any additional measures are necessary in one of the low-voltage components due to the defect detected, they must be reported by the central monitoring system. This results in a system-related time lag, which may be critical for system security in certain situations.
An object of the exemplary embodiments and/or exemplary methods of the present invention is to create a concept for monitoring electrical connections that will allow secure detection of defects and location of defects.
This object is achieved by the features described herein. Advantageous refinements are further characterized and described herein.
The exemplary embodiments and/or exemplary methods of the present invention relates to a monitoring device for monitoring a terminal of a terminal component on a power supply system, the terminal component being connectable to the power supply system and, via an electrical connection element, to a monitoring system. The monitoring device may include a voltage measuring device for detecting a voltage value of a voltage between a first terminal and a second terminal of the electrical connection element, the first terminal and the second terminal being connectable to the monitoring system, and an evaluation unit is designed for evaluating the voltage value, the evaluation unit being designed to generate an indicating signal, which indicates a faulty terminal in the power supply system if the voltage value differs from a predetermined voltage value.
According to one specific embodiment, a resistor element is connectable between the first terminal and the second terminal.
According to another specific embodiment, the evaluation unit is designed to generate an indicating signal if the voltage value differs from the predetermined voltage value.
According to another specific embodiment, the predetermined voltage value is between 0 volts and 1 volt. The predetermined voltage value may be 0 volts.
According to another specific embodiment, the monitoring device is situated in the connection element.
The exemplary embodiments and/or exemplary methods of the present invention also relates to a terminal component, in particular a vehicle battery or a vehicle ignition coil or vehicle control unit or a low-voltage vehicle battery system or a component housing or a component housing cover having the monitoring device according to the present invention, which may be integrated into the terminal component, for example.
The exemplary embodiments and/or exemplary methods of the present invention furthermore relates to a monitoring system for monitoring a terminal of at least one terminal component in a power supply system, the terminal component being connectable to the power supply system and, via an electrical connection element, to a monitoring system. The monitoring system may include the monitoring device according to the present invention and a power generating device, in particular a power source for supplying an electric current of a predetermined amplitude to the first terminal of the connection element to produce a voltage drop between the first terminal and the second terminal.
According to one specific embodiment, the monitoring system also includes another connection element, to which the connection element of the terminal component is connectable, the additional connection element having a low-impedance connection or a resistor element between the first terminal of the additional connection element and the second terminal of the additional connection element, the terminals of the additional connection element being connectable to the terminals of the connection element.
According to another specific embodiment, the monitoring system also includes a central evaluation unit, which is connectable to the evaluation unit of the monitoring device according to the present invention to receive the indicating signal and to output a fault signal indicating the terminal component in the event of a connection fault.
The exemplary embodiments and/or exemplary methods of the present invention also relates to a vehicle power system having the monitoring device according to the present invention and the monitoring system according to the present invention.
Additional exemplary embodiments are explained with reference to the accompanying drawings.
a and
a,
a,
Monitoring devices 1.1 to 1.n are connected to a monitoring system, which may include a power source unit 7 having a power source 8 and a pilot line 9. Furthermore, power source unit 7 includes a control and evaluation unit 10, which is connected to power source 8.
Another connection element 11.1 to 11.n of the monitoring system, by which a particular monitoring device 1.1 to 1.n is connectable to pilot line 9 and thus to power source 8, is allocated to each connection element of particular monitoring device 1.1 to 1.n.
The monitoring system also includes a connecting line 12, e.g., a bus line to which one output of particular evaluation unit 6 of particular monitoring device 1.1 to 1.n is connected. Connecting line 12 connects evaluation unit 6.1, 6.2 to 6.n to central control and evaluation unit 10.
Reference is made below to monitoring device 1.1 as an example:
As shown in
If the connections are fault-free, then there is no voltage drop across resistor 3.1 of monitoring device 1.1, for example, so evaluation unit 6.1 of control and evaluation unit 10 may optionally report a fault-free connection. However, in the event of a faulty connection, terminals 4.1 and 4.5 of the connection element of the monitoring device 1.1 are no longer bridged, so that resistor 3.1 is no longer bridged, so there may be a voltage drop there in principle. The power source may therefore be connected to resistor element 3.1 via additional terminals (not shown in
Reference is made below to monitoring device 1.1 as an example:
Monitoring device 1.1.a includes a connection element, which is provided for connection to the additional connection element of the monitoring system. The connection element includes first terminal 4.1.a, which is connectable to first terminal 4.1.b of the additional connection element, and second terminal 5.1.a, which is connectable to second terminal 5.1.b of the additional connection element. For example, resistor element 3.1 is situated between first terminal 4.1.a and second terminal 5.1.a. In addition, the connection element of monitoring device 1.1.a includes another terminal pair, which is connectable to the terminals of the additional connection element of the monitoring system, bridged by bridge 13.1.
Bridging of resistor element 3.1 is thus implemented with a fault-free connection of the connection element of monitoring device 1.1.a to the additional connection element of the monitoring system, so that the current flows through power source 8 into first terminal 4.1.b of the additional connection element via the bridge and not across resistor element 3.1, so there is no detectable voltage drop across this resistor element. In this case, evaluation unit 6.1 detects that the connection to the monitoring system and thus the connection to the power system is fault-free.
Terminals 4.1.b, 5.1.b may be situated on the low-voltage side with a vehicle electric system voltage of 14 V, for example. The additional terminal pairs, which are connected by bridge 13.1, however, may be situated on the low-voltage side. The additional connection element may thus be designed in several parts, so that in the event of a faulty connection between monitoring device 1.1.a and the power supply system, for example, resistor element 3.1 is no longer bridged, so that if there is a fault-free connection to the monitoring system, a current flowing through it cannot contribute to the voltage drop.
In the event of a faulty connection between monitoring device 1.1.a, 1.n.a and the monitoring system, no current flow develops due to the serial connection of the monitoring devices. Power source 8 in this case may detect that no current is flowing and may generate an indicating signal, indicating a faulty connection of particular monitoring device 1.1.a, 1.n.a to the monitoring system. Since power source 8 is connected to control and evaluation unit 10, control and evaluation unit 10 receives the indicating signal, so that fault detection is also possible in the event of a faulty connection to the monitoring system.
The additional terminals having bridges 13.1, 13.n are assigned to the low-voltage side, for example, and bridge resistor elements 3.1, 3.n, in the event of a fault-free connection to the low-voltage system, so there is no detectable voltage drop there. In the event of a faulty connection of one monitoring device 1.1.1.a, 1.1.n.a to the power system via terminals 4.a and 5.a, for example, particular resistor element 3.1, 3.n is no longer bridged, so that a current flow through it may develop, contributing to the voltage drop, which particular evaluation unit 6.1, 6.2, 6.n may detect and, in response, to generate an indicating signal, which is sent to control line evaluation unit 10 via bus connection 12.
Monitoring device 501 also includes additional terminals 515 and 517, which are connectable to one another by an additional connection element 519 of the monitoring system to pilot line 9, which includes a short-circuit bridge 521. Additional connection element 519 may be assigned to the low-voltage side. Another resistor element 523 is situated between terminals 515 and 517.
Voltage measuring device 503 is provided to measure a voltage between terminals 515 and 509. If there is a faulty connection between monitoring device 501 and the power system, bridge 521 bridges resistor element 523, so there is no voltage drop. If there is a faulty connection to the monitoring system, resistor element 513 is also short-circuited, so the voltage measuring device does not measure a detectable voltage.
However, the short-circuit connection in additional connection element 511 is optional, so that when it is omitted, a current may be fed into first terminal 507, resulting in a voltage drop detectable by voltage measuring device 503, which may have a predetermined amplitude, e.g., 1 V or 2 V, for example, in the event of a faulty connection.
If the connection to the power system is faulty and if the bridge situated in additional connection element 511 is omitted, then resistor element 523 is no longer short-circuited, so the power fed into first terminal 507 results in a second voltage drop having a different voltage amplitude, which is detectable by voltage measuring device 503. If the additional voltage amplitude differs from the predetermined threshold value, e.g., from the voltage amplitude, which drops in the event of a faulty connection of monitoring device 501 to the power system, and if the short-circuit connection to resistor element 513 is eliminated, this difference is detected by evaluation unit 505, so the faulty connection is localizable.
a shows a monitoring device 601, which has a first voltage measuring device 603 and a second voltage measuring device 605, in contrast with the exemplary embodiment shown in
In contrast with the exemplary embodiment shown in
a shows a connection of a monitoring device to the monitoring system having a resistor element 701 as an exemplary embodiment. A first terminal 703 and a second terminal 705 of a connection element of the monitoring device are connected to a first terminal 707 and a second terminal 709 of another connection element of a monitoring system. Resistor element 701 may be situated in the additional connection element between terminals 707 and 709. In the event of a faulty connection, a current through resistor 701 is generated by a power source (not shown in
b shows an alternative connection to the monitoring system and its pilot line, in which terminals 707 and 709 are short-circuited and in which resistor element 701 is situated between terminals 703 and 705.
As shown in
As shown in
As explained above, to create a pilot line, the components to be monitored and their connections, e.g., plug connectors or housing cover monitors, are connected to a separate line, which may correspond to pilot line 9. As shown in
Impedances 3.1, 3.n situated in the components to be monitored may be bridged with a low impedance via another plug connection, e.g., via plug connection 11.1, 11.n shown in
If plug contact 11.1, 11.n. on one of components 1.1.a, 1.n.a to be monitored is separated or if a cover is opened, then the voltage drop across particular impedance 3.1, 3.n is greater than a defined threshold value. This voltage is measured via particular voltage measuring device 2.1, 2.n and processed in evaluation unit 6.1, 6.n. If the plug connection or the housing covers are closed and if the plug contacts of the pilot line are connected, then voltage measuring device 2.1, 2.n measures a voltage of approximately 0 V. For the current to remain constant in the case of a separated plug contact or an opened cover, power source 8 may set a higher voltage, which is detected by central evaluation unit 10, so it is discernible that a plug contact has been separated or a housing cover has been opened.
A separate plug contact or an open cover may additionally be detected decentrally by the component to be monitored. The component to be monitored may optionally initiate measures itself, as depicted in
The plug contacts of pilot lines 4.1.b, 4.n.b and 5.1.b, 5.n.b may optionally be monitored with a parallel-connected impedance 513 in plug 511 in the same way as illustrated in
If multiple contacts to be monitored are contained in one component, they may be wired in serial connection within the component. In this case, for decentralized diagnosis, each contact to be monitored may optionally be provided with a voltage measurement or multiple contacts may be provided with a single voltage measurement.
Reference impedance 701 from
In addition, power source unit 7 shown in
Furthermore, as shown in
The evaluation devices may be supplied with power via a low-voltage vehicle power system having an operating voltage of 14 volts, for example. They also include a transmission device for emitting signals, each being assigned to a monitoring device or a terminal component, via bus link 12 shown in
Number | Date | Country | Kind |
---|---|---|---|
10 2007 038 990.8 | Aug 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2008/060081 | 7/31/2008 | WO | 00 | 5/20/2010 |