Oil field operators dedicate significant resources to improve the recovery of hydrocarbons from reservoirs while reducing recovery costs. To achieve these goals, production engineers both monitor the current state of the reservoir and attempt to predict future behavior given a set of current and/or postulated conditions. The monitoring of wells by production engineers, sometimes referred to as well surveillance, involves the regular collection and monitoring of measured near-wellbore production data from within and around the wells. Such data may be collected using sensors embedded behind the well casing and/or from measurement devices introduced into the well with the production tubing. The data may include, but is not limited to, water and oil cuts, fluid pressure and fluid flow rates, and is generally collected at a fixed, regular interval (e.g., once per minute) and monitored in real-time by field personnel. As the data is collected, it is generally archived into a database.
In addition to monitoring conditions within the well, the systems used to lift produced fluids to the surface are also monitored. Such monitoring ensures that the systems are functioning as close to their optimal operating point as possible or practical, and that failures are detected and resolved promptly. One such type of system used is a gas lift (GL) system. Mandrels of the GL system are generally mounted along the production tubing and lowered into the well's production casing together with the tubing. Gas is introduced into the annular region between the casing and the tubing under pressure, and valves positioned along and/or within the mandrel allow the gas to be introduced into the fluid flow within the production tubing. GL systems help lift the product to the surface by reducing the density of the fluid (and thus the downhole pressure), which accelerates the movement of fluids from the formation through the perforations in the casing and up the production tubing.
Downhole sensors, if installed, collect and transmit data to the surface (e.g., via cables to the surface and/or wirelessly). The data may include, but is not limited to, injected gas lift pressure and temperature, and produced fluid pressure and temperature. Although the data provided enables monitoring of the performance of a GL system, determining the underlying cause of a failure or a variation in the performance of GL system is a more complicated task. A given GL system failure or performance variation can have numerous causes and operators strive to identify the cause of such issues quickly to reduce any resulting downtime or reduced production. While experienced petroleum/well surveillance personnel may rely on their personal experience to diagnose and resolve such issues, a more automated approach based on a broader information base offers the possibility of diagnosing issues and providing more optimal solutions in a shorter period of time.
A better understanding of the various disclosed embodiments can be obtained when the following detailed description is considered in conjunction with the attached drawings, in which:
It should be understood that the drawings and corresponding detailed description do not limit the disclosure, but on the contrary, they provide the foundation for understanding all modifications, equivalents, and alternatives falling within the scope of the appended claims.
The paragraphs that follow describe various illustrative systems and methods for monitoring, diagnosing and optimizing gas lift (GL) system operations. An illustrative production well and related data collection and processing system suitable for collecting and processing measured well and GL system data are first described. A description of a series of user interface displays follows, wherein the displays present data to a user as part of the disclosed GL system monitoring, diagnosing and optimizing. These displays are generated by a data acquisition and processing system that performs software-implemented versions of the disclosed methods. An illustrative GL system monitoring, diagnosing and optimizing method is described concurrently with the data acquisition and processing system. Finally, a GL system task ticketing method is described that supplements the disclosed GL system monitoring, diagnosing and optimizing.
The systems and methods described herein operate on measured data collected from wells, such as those found in oil and gas production fields. Such fields generally include multiple producer wells that provide access to the reservoir fluids underground. Measured well data is collected regularly from each producer well to track changing conditions in the reservoir.
The use of measurement devices permanently installed in the well along with the GL system facilitates monitoring and control of said GL system. The different transducers send signals to the surface that may be stored, evaluated and used to control the GL system's operations. Measured well data is periodically sampled and collected from the producer well and combined with measurements from other wells within a reservoir, enabling the overall state of the reservoir to be monitored and assessed. These measurements, which may include bottom hole temperatures, pressures and flow rates, may be taken using a number of different downhole and surface instruments. Additional devices coupled in-line with production tubing 112 include GL mandrel 114 (controlling the injected gas flow into production tubing 112) and packer 122 (isolating the production zone below the packer from the rest of the well). Additional surface measurement devices may be used to measure, for example, the tubing head pressure and temperature and the casing head pressure.
Referring again to
In at least some illustrative embodiments, data is collected using a production logging tool, which may be lowered by cable into production tubing 112. In other illustrative embodiments, production tubing 112 is first removed, and the production logging tool is then lowered into casing 106. In either case, the tool is subsequently pulled back up while measurements are taken as a function of borehole position and azimuth angle. In other alternative embodiments, an alternative technique that is sometimes used is logging with coil tubing, in which production logging tool couples to the end of coil tubing pulled from a reel and pushed downhole by a tubing injector positioned at the top of production wellhead 110. As before, the tool may be pushed down either production tubing 112 or casing 106 after production tubing 112 has been removed. Regardless of the technique used to introduce and remove it, the production logging tool provides additional data that can be used to supplement data collected from the production tubing and casing measurement devices. The production logging tool data may be communicated to computer system 45 during the logging process, or alternatively may be downloaded from the production logging tool after the tool assembly is retrieved.
Continuing to refer to
The software executing on the processing blades of blade server 54 and/or on user workstation 51 presents to the user a series of displays, shown as the illustrative displays of
When a user of the system is notified of an advisory (e.g., an alarm, issue or a performance improvement opportunity), the user can select the well identified by the advisory to display a summary 210 of the well's current status as shown in
If after reviewing the data for the selected well a user decides that the issue raised by the advisory warrants further analysis, the user can open a diagnostic display such as illustrative display 220 shown in
Mismatches between measured values and the well model's calculated values can be indicative of issues, including problems with the equipment and/or changes in downhole conditions. For example, inflow/outflow plot 224 of
Once a condition has been diagnosed and corrected, the disclosed methods and system may also be used to improve the performance of a system. In at least some illustrative embodiments, the user causes illustrative display 230 of
A system that performs a software-implemented embodiment of the above-described method is shown in
The above-described systems and methods may be augmented by a task ticketing system (implemented, e.g., by task ticket module 346 of
An embodiment of the present invention includes a method for monitoring, diagnosing and optimizing operation of a GL system that includes collecting measured data representative of a state of a GL system within a well, and further storing the measured data; comparing the measured data to calculated data generated by a model of the well; identifying one or more likely conditions of the GL system based at least in part on mismatches between the measured data and the calculated data; updating the well model to reflect the one or more likely conditions and one or more selected corrections to the one of the one or more likely conditions; generating a plurality of GL system performance curves using the updated well model; and presenting to a user one or more actions recommended to achieve a GL system performance consistent with a GL system operating point on at least one of the plurality of GL system performance curves.
The method can further include accepting a GL system operating point selection; and initiating a change to one or more GL system settings in response to the accepting of the selection.
The method can further include identifying the one or more likely conditions by comparing the measured data to a database of known GL system states.
The method can further include measured data that includes data selected from the group consisting of real-time data, recorded data and simulated data.
The method can further include data representative of the state of the GL system that includes data selected from the group consisting of bottom hole pressure, bottom hole temperature, tube head pressure, tube head temperature, choke size, fluid flow rates, oil flow rates and water cuts, gas/liquid ratios, injected gas pressure, injected gas temperature, injected gas flow rate and one or more mandrel valve settings.
The method can further include generating an advisory message if a value of the measured data is detected outside of an allowable range of values and sending out a corresponding notification to one or more contacts of a distribution list; creating a task tracking ticket corresponding to the advisory message; updating the task tracking ticket to include the action recommended and personnel assigned to implement the solution; updating the task tracking ticket to document implementation of the solution and closing the task tracking ticket; and generating an additional advisory message and sending out an additional corresponding notification to the one or more contacts each time the task tracking ticket is updated.
The method can further include presenting to at least one of one or more users the current status of the task tracking ticket.
The method can further include determining if at least one of one or more users may view or update the task tracking ticket based upon an access permission structure.
Another embodiment of the present invention includes a GL monitoring, diagnosing and optimizing system that includes a memory having GL system monitoring, diagnosing and optimizing software, and one or more processors coupled to the memory. The software causes the one or more processors to collect measured data representative of a state of a GL system within a well, and further store the measured data; compare the measured data to calculated data generated by a model of the well; identify one or more likely conditions of the GL system based at least in part on mismatches between the measured data and the calculated data; update the well model to reflect the one or more likely conditions and one or more selected corrections to the one of the one or more likely conditions; generate a plurality of GL system performance curves using the updated well model; and present to a user one or more actions recommended to achieve a GL system performance consistent with a GL system operating point on at least one of the plurality of GL system performance curves.
The software included in the system can further cause the one or more processors to accept a GL system operating point selection, and initiate a change to one or more GL system settings in response to the acceptance of the selection.
The software included in the system can further implement a rule-based expert system that identifies the one or more likely conditions at least in part by comparing the measured data to a database of known GL system states.
The system can further include measured data that includes data selected from the group consisting of real-time data, recorded data and simulated data.
The system can further include data representative of the state of the GL system that includes data selected from the group consisting of bottom hole pressure, bottom hole temperature, tube head pressure, tube head temperature, choke size, fluid flow rates, oil flow rates and water cuts, gas/liquid ratios, injected gas pressure, injected gas temperature, injected gas flow rate and one or more mandrel valve settings.
The software included in the system can further cause the one or more processors to generate an advisory message if a value of the measured data is detected outside of an allowable range of values and send out a corresponding notification to one or more contacts of a distribution list; create a task tracking ticket corresponding to the advisory message; update the task tracking ticket to include the action recommended and personnel assigned to implement the solution; update the task tracking ticket to document implementation of the solution and close the task tracking ticket; and generate an additional advisory message and send out an additional corresponding notification to the one or more contacts each time the task tracking ticket is updated.
Yet another embodiment of the present invention includes a non-transitory information storage medium having GL system monitoring, diagnosing and optimizing software that includes a data collection and storage module that collects measured data representative of a state of a GL system within a well, and further stores the measured data; a comparison module that compares the measured data to calculated data generated by a model of the well; a condition identifier module that identifies one or more likely conditions of the GL system based at least in part on mismatches between the measured data and the calculated data; a model update module that updates the well model to reflect the one or more likely conditions and one or more selected corrections to the one of the one or more likely conditions; a performance curve module that generates a plurality of GL system performance curves using the updated well model; and a recommended action module that presents to a user one or more actions recommended to achieve a GL system performance consistent with a GL system operating point on at least one of the plurality of GL system performance curves.
The recommended action module included on the storage medium can further accept a GL system operating point selection and initiate a change to one or more GL system settings in response to the selection.
The condition identifier module included on the storage medium can further include rule-based expert system software that identifies the one or more likely conditions at least in part by comparing the measured data to a database of known GL system states.
The measured data that is collected and stored by the software included on the storage medium can further include data selected from the group consisting of real-time data, recorded data and simulated data.
The data representative of the state of the GL system that is collected and stored by the software included on the storage medium can further include data selected from the group consisting of bottom hole pressure, bottom hole temperature, tube head pressure, tube head temperature, choke size, fluid flow rates, oil flow rates and water cuts, gas/liquid ratios, injected gas pressure, injected gas temperature, injected gas flow rate and one or more mandrel valve settings.
The storage medium can further include a task ticket module that generates an advisory message if a value of the measured data is detected outside of an allowable range of values and sends out a corresponding notification to one or more contacts of a distribution list; creates a task tracking ticket corresponding to the advisory message; updates the task tracking ticket to include the action recommended and personnel assigned to implement the solution; updates the task tracking ticket to document implementation of the solution and closes the task tracking ticket; and generates an additional advisory message and sends out an additional corresponding notification to the one or more contacts each time the task tracking ticket is updated.
Numerous other modifications, equivalents, and alternatives, will become apparent to those skilled in the art once the above disclosure is fully appreciated. For example, although at least some software embodiments have been described as including modules performing specific functions, other embodiments may include software modules that combine the functions of the modules described herein. Also, it is anticipated that as computer system performance increases, it may be possible in the future to implement the above-described software-based embodiments using much smaller hardware, making it possible to perform the described monitoring, diagnosing and optimizing using on-site systems (e.g., systems operated within a well-logging truck located at the reservoir). Additionally, although at least some elements of the embodiments of the present disclosure are described within the context of monitoring real-time data, systems that use previously recorded data (e.g., “data playback” systems) and/or simulated data (e.g., training simulators) are also within the scope of the disclosure. It is intended that the following claims be interpreted to embrace all such modifications, equivalents, and alternatives where applicable.
This application claims priority to Provisional U.S. Application Ser. No. 61/678,069, titled “Monitoring, Diagnosing and Optimizing Gas Lift Operations” and filed Jul. 31, 2012 by M. M. Querales, M. Villamizar, G. Carvajal, R. K. Vellanki, G. Moricca, A. S. Cullick and J. Rodriguez, which is incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
5748500 | Quentin et al. | May 1998 | A |
5829520 | Johnson | Nov 1998 | A |
6229308 | Freedman | May 2001 | B1 |
6236894 | Stoisits et al. | May 2001 | B1 |
7172020 | Tseytlin | Feb 2007 | B2 |
9261097 | Moricca et al. | Feb 2016 | B2 |
20020049575 | Jalali | Apr 2002 | A1 |
20040244989 | Eken | Dec 2004 | A1 |
20070252717 | Fielder | Nov 2007 | A1 |
20070272442 | Pastusek et al. | Nov 2007 | A1 |
20080065362 | Lee | Mar 2008 | A1 |
20080270328 | Lafferty et al. | Oct 2008 | A1 |
20100042458 | Rashid | Feb 2010 | A1 |
20100082275 | Borsting et al. | Apr 2010 | A1 |
20100082388 | Dixit et al. | Apr 2010 | A1 |
20100211423 | Hehmeyer | Aug 2010 | A1 |
20110022433 | Nielsen et al. | Jan 2011 | A1 |
20110088484 | Camilleri | Apr 2011 | A1 |
20110186353 | Turner et al. | Aug 2011 | A1 |
20120095603 | Rashid et al. | Apr 2012 | A1 |
20120118637 | Wang | May 2012 | A1 |
20140039836 | Moricca et al. | Feb 2014 | A1 |
Number | Date | Country |
---|---|---|
2009107000 | Sep 2009 | WO |
2011163521 | Dec 2011 | WO |
2014022318 | Feb 2014 | WO |
2014022320 | Feb 2014 | WO |
Entry |
---|
“Gas Lift Diagnostics & Optimization”, Schlumberger. Jan. 25, 2013 http://www.slb.com/services/software/production_software/intprodsurv/avocetglm.aspx, (2013),2 pgs. |
“The Role and development of the Operational Asset Optimization Model Within DecisionSpace for Production Solutions”, Landmark. 2007. http://www.halliburton.com/public/landmark/contents/papers_and_articles/web/h05631.pdf, (2007), 15 pgs. |
Al-Jasmi, Ahmad et al., Abstract, “Gas-Lift Smartflow that Integrates Quality and Control Data for Diagnostics and Optimization in Real Time.”, 2013 SPE Digital Energy. Mar. 5, 2013. The Woodlands, TX., (Jul. 24, 2012), 1 pg. |
PCT International Preliminary Report on Patentability, dated Oct. 21, 2014, Appl No. PCT/US2013/52595, “Monitoring, Diagnosing and Optimizing Gas Lift Operations,” filed Jul. 29, 2013, 31 pgs. |
PCT International Preliminary Report on Patentability, dated Sep. 18, 2014, Appl No. PCT/2013/052591, “Electric Submersible Pump Operations,” Filed Jul. 29, 2013, 14 pgs. |
PCT International Search Report and Written Opinion, dated Dec. 16, 2013, Appl No. PCT/US/13/52591, “Monitoring, diagnosing and optimizing electric submersible pump operations,” filed Jul. 29, 2013, 17 pgs. |
PCT International Search Report and Written Opinion, dated Feb. 7, 2014, Appl No. PCT/US2013/52595, “Monitoring, Diagnosing and Optimizing Gas Lift Operations,” filed Jul. 29, 2013, 19 pgs. |
U.S. Non Final Office Action, dated Apr. 23, 2015, U.S. Appl. No. 13/609,163, “Monitoring, Diagnosing and Optimizing Electric Submergible Pump Operations,” filed Sep. 10, 2012, 23 pgs. |
SG Office Action, dated Oct. 9, 2015 “Monitoring, Diagnosing and Optimizing Gas Lift Operations,” Appl No. 11201500442X, filed 07/29/20113, 22 pgs. |
SG Office Action, dated Sep. 22, 2015 Monitoring, Diagnosing and Optimizing Electric Submersible Pump Operations, Appl No. 11201500391P, filed Jul. 29, 2013, 13 pgs. |
EP Extended Search Report, dated Feb. 9, 2016 Monitoring, Diagnosing and Optimizing Electric Submersible Pump Operations, Appl No. 13824877.8, filed Jul. 29, 2013, 4 pgs. |
CA Examination Report, dated Jan. 18, 2016 “Monitoring, Diagnosing and Optimizing Gas Lift Operations”, Appin. No. 2,880,128, Filed Jul. 29, 2013, 5 pgs. |
Number | Date | Country | |
---|---|---|---|
20140039793 A1 | Feb 2014 | US |
Number | Date | Country | |
---|---|---|---|
61678069 | Jul 2012 | US |