A common type of image-forming device is the inkjet printer. An ink-jet printer usually includes an inkjet-printing mechanism having a number of ink-jet pens. The inkjet-printing mechanism is more generally a fluid-ejection mechanism, and the inkjet pens are more generally fluid-ejection devices. Ink-jet printers are commonly used in residential, office, and industrial environments. In industrial environments, an inkjet printer may be very heavy duty, and intended to print non-stop for hours at a time without interruption or user intervention.
The ink output by the inkjet pens of inkjet printers, and more generally the fluid output by fluid-ejection devices, is typically conductive. Because ink-jet printers are electronic devices, this can be problematic. If the ink, or fluid, reaches exposed electrical contacts, an ink, or fluid, short can result. An ink or fluid short is an electrical short circuit condition caused by ink or fluid. Inkjet pens and fluid-ejection devices are usually designed to reduce the potential for ink and fluid shorts to occur. However, even with the best of designs, ink and fluid shorts may still occur.
When ink or fluid shorts occur, many inkjet printers and other image-forming devices are designed to shut down all the inkjet pens or fluid-ejection devices. This prevents the ink or fluid shorts from causing undue damage to the inkjet printers or image-forming devices, and also prevents more serious problems, such as fire, from occurring. However, within industrial environments especially, shutting down all the inkjet pens or fluid-ejection devices can be economically undesirable, such as when a large print job is being performed.
A fluid short management assembly for a plurality of fluid-ejection devices of one embodiment of the invention includes one or more monitoring mechanisms and a controller. The monitoring mechanisms monitor one or more fluid short conditions for each fluid ejection device. The fluid short conditions are selected from the group essentially consisting of: an over-current condition, an over-voltage condition, and an over-temperature condition. The controller turns off those of the fluid-ejection devices failing any of the fluid short conditions without affecting other of the fluid ejection devices not failing any of the fluid short conditions.
The drawings referenced herein form a part of the specification. Features shown in the drawing are meant as illustrative of only some embodiments of the invention, and not of all embodiments of the invention, unless explicitly indicated, and implications to the contrary are otherwise not to be made.
In the following detailed description of exemplary embodiments of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific exemplary embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized, and logical, mechanical, and other changes may be made without departing from the spirit or scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims.
Fluid Short Management Assembly or Mechanism
The system 100 includes a master controller 102 and a fluid short management assembly 104 that is communicatively connected to a number of inkjet pens 108A, 108B, 108C, 108D, 108E, 108F, 108G, and 108H, which are collectively referred to as the inkjet pens 108. The inkjet pens 108 are more generally fluid-ejection devices. The fluid short management assembly 104 may be an ink short management assembly. The fluid short management assembly 104 specifically includes fluid short management sub-assemblies 106A, 106B, 106C, and 106C, collectively referred to as the sub-assemblies 106. The sub-assembly 106A is communicatively connected to the pens 108A and 108B, the sub-assembly 106B is communicatively connected to the pens 108C and 108D, the sub-assembly 106C is communicatively connected to the pens 108E and 108F, and the sub-assembly 106D is communicatively connected to the pens 108H and 108H.
The master controller 102 is responsible for directly or indirectly controlling the output of fluid, or ink, by the inkjet pens 108. The master controller 102 is also responsible for monitoring the fluid short management assembly 104. The controller 102 may be software, hardware, or a combination of software and hardware. The fluid short management assembly 104 is responsible for monitoring the pens 108 for fluid short conditions, such as over-current conditions, over-voltage conditions, and over-temperature conditions that may indicate a fluid short has occurred. The assembly 104 may be software, hardware, or a combination of software and hardware. In one embodiment, the assembly 104 is a printed circuit assembly (PCA).
The fluid short management sub-assembly 106A specifically monitors the pens 108A and 108B for fluid short conditions, and is able to independently turn off either of the pens 108A and 108B in response to detecting such a condition. Similarly, the sub-assembly 106B monitors the pens 108C and 108D for fluid short conditions, and is able to independently turn off either of the pens 108C and 108D. The sub-assembly 106C monitors the pens 108E and 108F, and is able to independently turn off either of the pens 108E and 108F. Finally, the sub-assembly 106D monitors the pens 108G and 108H, and is able to independently turn off either of the pens 108G and 108H.
The controller 202 communicates with the master controller 102 of
The current and voltage monitoring mechanisms 204A and 204B monitor the first and the second inkjet pens, and monitor control logic signals and regulated power lines, for over-current and over-voltage conditions. The mechanisms 204A and 204B are communicatively connected to the pen buses 210A and 210B, respectively, and the controller 202. An over-current condition occurs where an inkjet pen, or fluid-ejection device, has more than a normal amount of current flowing therethrough, whereas an over-voltage current condition occurs where an inkjet pen, or fluid-ejection device, has more than a normal amount of voltage thereover. For instance, an over-current condition may occur where the operating current exceeds an average operating current by more than a threshold, whereas an over-voltage condition may occur where the operating voltage exceeds an average operating voltage by more than a threshold. Either condition is indicative that an ink, or fluid or electrical, short has occurred at the pen, or fluid-ejection device.
In response to detecting that their associated inkjet pens are suffering from an over-current or over-voltage condition, the mechanisms 204A and 204B report faults to the controller 202. In response, the controller 202 is able to turn off power specifically from the faulty pens, based on printing status and fault type, for instance. This shutdown is preferably accomplished in a manner that ensures safety to the pen, the controller 202, and any present electronics or fluid-delivery plastics, to eliminate the possibility of fire. Shutdown for the purpose of fire protection may also be the responsibility of the master controller 102. The controller 202 may be given a fault type, on which basis the controller 202 decides to shut down the pen and the remaining power in a safe and controlled manner. The controller 202 is preferably designed to function as a fire-suppressant controller even in the event of the master controller 102 becoming non-operative or non-logical.
If the first inkjet pen has failed either the over-current or over-voltage condition, then the controller 202 is able to turn off this pen without affecting, or turning off, the second inkjet pen, and vice-versa. The mechanisms 204A and 204B may be implemented as electronic circuits in one embodiment. Whereas the embodiment of
The temperature monitoring mechanisms 206A and 206B monitor the first and the second inkjet pens for an over-temperature condition, and are communicatively connected to the pen buses 210A and 210B, respectively, the mechanisms 204A and 204B, respectively, and the controller 202. An over-temperature condition occurs where an inkjet pen, or fluid-ejection device, has an operating temperature that exceeds nominal conditions. For instance, an over-temperature condition may occur when the operating temperature exceeds a threshold temperature. The over-temperature condition is indicative that an ink, or fluid, short has occurred at the pen, or fluid-ejection device. The controller 202 is designed to function even if the fluid-ejection device or inkjet pen has on-board thermal shut-off, acting as a fail-safe backup system for the safety of equipment and personnel.
In response to detecting that their associated inkjet pens are suffering from an over-temperature condition, the mechanisms 206A and 206B report faults to the controller 202. In response, the controller 202 is able to turn off power from the faulty pens. If the first inkjet pen has failed the over-temperature condition, then the controller 202 is able to turn off this pen without affecting, or turning off, the second inkjet pen, and vice-versa. The mechanisms 206A and 206B may be implemented as electronic circuits in one embodiment. The mechanisms 204A and 204B are communicatively connected to the mechanisms 206A and 206B in one embodiment of the invention.
The controller 202 is operable in three different modes. In an operation mode of the controller 202, the inkjet pens connected to the pen buses 210A and 210B are operating normally and without fault, insofar as ink or fluid shorts are concerned. In a configuration mode of the controller 202, condition thresholds are set for one or more of the over-current, over-voltage, and over-temperature conditions. These thresholds indicate at what current, voltage, and temperature the over-current, over-voltage, and over-temperature conditions occur. In a fault mode of the controller 202, at least one of the pens connected to the buses 210A and 210B has failed one of the ink or fluid short conditions, such that the failing pens have been turned off. The controller 202 may also turn off either of the inkjet pens, or fluid-ejection devices, that fail a continuity fluid short condition, in which an inkjet pen does not have constant electrical connection continuity.
Methods
One or more fluid short condition thresholds optionally may be initially set (302). The thresholds may be set in a configuration mode. Such thresholds are used to determine whether a fluid-ejection device has failed a fluid short condition, such as an over-current condition, an over-voltage condition, or an over-temperature condition. The fluid-ejection devices are independently monitored for these fluid short conditions (304). Specifically, they are independently monitored for a fluid short over-current condition (306), a fluid short over-voltage condition (308), and a fluid short over-temperature condition (310). For instance, such monitoring may be accomplished as has been described in conjunction with
The method 300 next determines whether any of the fluid-ejection devices has failed one or more of the fluid short conditions (312). In response to determining that any of the fluid-ejection devices has failed one or more of the fluid short conditions, the failing devices in question are turned off (314). This can be accomplished as has been described in conjunction with
The fluid-ejection device is first warmed up for a length of time (402), until it has reached a nominal operating temperature. A temperature sensor value and the actual temperature of the device are then retrieved (404). The temperature sensor, for instance, may be part of the mechanisms 206A and 206B of
In another embodiment, two temperature sensor values and two actual temperatures are retrieved in 404, by obtaining a first sensor value at a first known temperature, and then by obtaining a second sensor value after causing the device to eject fluid to further warm up to a second known temperature. The threshold in 406 is algebraically determined based on the first and second known temperatures, the first and second sensor values, and the fault-point temperature. Thus, in 310 and 312 of the method 300 of
The device current of the fluid-ejection device is sampled a number of times (502), such as three or more times, to reduce the effect of any unwanted noise. Digital filtering may also be accomplished to reduce unwanted noise. The average device current is then determined (504), by averaging the device current as has been sampled the number of times. The method 500 determines whether any specific instance, or sampling, of the device current exceeds the average device current by more than a threshold, such as five percent (506). If so, then it is concluded that the fluid-ejection device has failed the over-current condition, such that a fluid short may have occurred.
For example, the device current at a particular print mode or fluid-movement condition of the fluid-ejection device may be sampled three times, yielding currents of i, 1.04i, and 1.15i. The average current is thus 3.19i divided by three, or 1.06i. The current 1.15i exceeds the current 1.06i by more than seven percent. Where the over-current condition threshold is five percent, this means that the fluid-ejection device has failed the over-current condition, such that a fluid short may have occurred. The method 500 is thus able to predict a possible fluid-leak failure even where the amount of the leak is small and the current does not exceed a maximum allowable current, but otherwise surpasses the over-current threshold.
The device voltage of the fluid-ejection device is sampled a number of times (602), such as three or more times. The average device voltage is then determined (604), by averaging the device voltage as has been sampled the number of times. The method 600 determines whether any specific instance, or sampling, of the device voltage exceeds the average device voltage by more than a threshold, such as five percent (606). If so, then it is concluded that the fluid-ejection device has failed the over-voltage condition, such that a fluid short may have occurred.
Image-Forming Device
The fluid-ejection mechanism 702 includes a number of fluid-ejection devices. The fluid-ejection mechanism 702 may be an inkjet-printing mechanism, such that the fluid-ejection devices are inkjet pens. For instance, in one embodiment the fluid-ejection mechanism 702 can include the inkjet pens 108 of
The fluid short management mechanism 704 independently monitors and manages the fluid-ejection devices of the fluid-ejection mechanism 702 for fluid short conditions. The fluid short conditions can include over-current, over-voltage, and over-temperature conditions, as have been described. The fluid short management mechanism 704 can be or include the fluid short management assembly 104 of
The fluid short management mechanism 704 may thus include monitoring mechanisms like the monitoring mechanism 204A, 204B, 206A, and 206B of
It is noted that, although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement that is calculated to achieve the same purpose may be substituted for the specific embodiments shown. Other applications and uses of embodiments of the invention, besides those described herein, are amenable to at least some embodiments. This application is intended to cover any adaptations or variations of the present invention. Therefore, it is manifestly intended that this invention be limited only by the claims and equivalents thereof.
Number | Name | Date | Kind |
---|---|---|---|
4119973 | Stager | Oct 1978 | A |
6002215 | Yamashita et al. | Dec 1999 | A |
6039428 | Juve | Mar 2000 | A |
6276777 | Schiaffino et al. | Aug 2001 | B1 |
6292018 | Kean | Sep 2001 | B1 |
6318828 | Barbour et al. | Nov 2001 | B1 |
6364475 | Feinn et al. | Apr 2002 | B2 |
6402277 | Monclus et al. | Jun 2002 | B1 |
6454378 | Silverbrook et al. | Sep 2002 | B1 |
20020175965 | Skene et al. | Nov 2002 | A1 |
20030025740 | Rehmann et al. | Feb 2003 | A1 |
Number | Date | Country |
---|---|---|
0593175 | Apr 1994 | EP |
0805028 | Nov 1997 | EP |
Number | Date | Country | |
---|---|---|---|
20040183848 A1 | Sep 2004 | US |