Aspects of the present invention generally relate to a monitoring system, a wayside light emitting diode (LED) signal, and a method for monitoring a wayside LED signal.
The railroad industry employs wayside signals to inform train operators of various types of operational parameters. For example, colored wayside signal lights are often used to inform a train operator as to whether and how a train may enter a block of track associated with the wayside signal light. The status/color of wayside signal lamps is sometimes referred to in the art as the signal aspect. One simple example is a three color system known in the industry as Automatic Block Signaling (ABS), in which a red signal indicates that the block associated with the signal is occupied, a yellow signal indicates that the block associated with the signal is not occupied but the next block is occupied, and green indicates that both the block associated with the signal and the next block are unoccupied. It should be understood, however, that there are many different kinds of signaling systems. Other uses of signal lights to provide wayside status information include lights that indicate switch position, hazard detector status (e.g., broken rail detector, avalanche detector, bridge misalignment, grade crossing warning, etc.), search light mechanism position, among others.
Wayside signal lights are coupled to and controlled by a railway interlocking, also referred to as interlocking system or IXL, which is a safety-critical distributed system used to manage train routes and related signals in a station or line section, i.e. blocks of tracks. There are different interlocking types, for example vital relay-based systems or vital processor-based systems that are available from a wide variety of manufacturers.
Existing wayside signal lights can include incandescent bulbs or light emitting diodes (LEDs). The benefits of wayside LED signals are improved visibility, higher reliability and lower power consumption.
The interlocking system permits hot and cold filament checks in order to detect lamp malfunction. While the terms ‘hot and cold filament checks’ originated with incandescent bulbs, the underlying concepts apply equally well to LED lighting. Hot-filament checking implies verifying that sufficient visible light is being emitted when the appropriate input is provided to the signal head. Cold filament checking proves that the filament of an incandescent lamp is intact, or that an LED signal is connected. This provides advance knowledge of a lamp failure so that the preceding aspects can be downgraded in advance, thus preventing a sudden unexpected downgrade.
The American Railway Engineering and Maintenance-of-Way Association (AREMA) defines hot filament testing for LED signals as a verification that 50% of the individual LEDs installed within the wayside signal are operating. The interlocking system performs hot filament testing by monitoring current drawn by the wayside signal; however, monitoring of a load does not necessarily give a true indication of light emitted from the signal. Modern LEDs emit light at high intensity with considerably less input power than incandescent bulbs, so most LED signals on the market emulate incandescent lamps by wasting power in dummy loads. The failure of several LEDs in the wayside signal does not necessarily change the current of the load significantly to allow detection of a failure by the interlocking. Additionally, light output of LEDs decreases as the devices age, meaning that the load seen by the interlocking from the LED signal as it ages will remain constant but the light output may eventually drop to a level below a minimum specification. Thus, there is a need for a wayside LED signal including a system that monitors intensity of the light output and disconnects the load and the LED signal permanently when it falls below a specified level.
Briefly described, aspects of the present invention relate to a monitoring system, a wayside LED signal, and a method for monitoring a wayside LED signal. In particular, the LED signal is configured as a railroad wayside signal for installing along railroad tracks. One of ordinary skill in the art appreciates that such a LED signal can be configured to be installed in different environments where signals and signaling devices may be used, for example in road traffic.
A first aspect of the present invention provides a monitoring system for light out detection for a LED signal comprising a plurality of optical detectors for measuring a light output of a plurality of LEDs; a first processing unit in communication with the plurality of optical detectors and configured to receive and process measurement data of the light output from the plurality of optical detectors; and a first switching element operably coupled to the first processing unit, wherein the first processing unit is further configured to transmit a control signal based on the measurement data of the light output of the plurality of LEDs to the first switching element to disconnect a reference load by switching from a first state to a second state when the light output is less than a predefined threshold value, and wherein the second state of the first switching element is stored in a storage medium.
A second aspect of the present invention provides a LED signal comprising an arrangement of multiple LEDs and multiple LED driver units for driving the multiple LEDs; and a monitoring system comprising multiple optical detectors arranged to detect and monitor light output of the multiple LEDs, at least one processing unit configured to receive and process measurement data of the multiple optical detectors, and at least one switching element coupled to the at least one processing unit, wherein the first processing unit is further configured to transmit a control signal based on the measurement data of the light output to the first switching element to disconnect a reference load by switching from a first state to a second state when the light output of the multiple LEDs is less than a predefined threshold value, and wherein the second state of the first switching element is stored in a non-volatile storage medium.
A third aspect of the present invention provides a method for monitoring a light output of a LED signal comprising measuring light output of multiple LEDs by multiple optical detectors installed in the LED signal; disconnecting a reference load from the LED signal when the light output of the multiple LEDs falls below a predefined threshold value by a first switching element; and storing a state of the first switching element after the disconnecting of the reference load in a storage medium.
To facilitate an understanding of embodiments, principles, and features of the present invention, they are explained hereinafter with reference to implementation in illustrative embodiments. In particular, they are described in the context of being a monitoring system, a wayside LED signal and a method for monitoring a wayside LED signal. Embodiments of the present invention, however, are not limited to use in the described devices or methods.
The components and materials described hereinafter as making up the various embodiments are intended to be illustrative and not restrictive. Many suitable components and materials that would perform the same or a similar function as the materials described herein are intended to be embraced within the scope of embodiments of the present invention.
Wayside railroad signal display aspects provide the only means of authority for train movements in many control systems. In other control systems, the displayed aspect is important to ensure safe train separation. In all implementations, failure to display the desired aspect has a potential safety implication. To achieve safe railroad operations, the system should have a reliable method for determining that a signal aspect intended for display by the control system is, in fact, being displayed. Such a method may be referred to as light out detection. Light out detection is for example used for downgrading approach lights in the event of a signaling lamp failure.
Multiple LED driver units 116 are operably coupled to the LEDs 112, 114 for driving the LEDs 112, 114. In particular, three LED driver units 116 drive the LEDs 112, 114, wherein two LED driver units 116 drive two LEDs 112, 114, respectively, and one driver unit 116 drives three LEDs 112. Of course there can be more or less than three LED driver units 116 depending on configurations and/or types of LEDs and/or driver unit(s).
The LEDs 112, 114 and LED driver units 116, herein also generally referred to as LED circuit, are coupled to a power source 118, for example a current source, more specifically a direct current (DC) source, including input protection 119.
The LED circuit comprising LEDs 112, 114 and LED driver units 116 is coupled to and controlled by a railway interlocking 122. As described before, the interlocking 122 is a safety-critical distributed system used to manage train routes and related signals in a station or line section, i.e. blocks of tracks. There are different interlocking types, for example vital relay-based systems or vital processor-based systems. In an exemplary embodiment, the interlocking 122 is configured as processor-based system. It should be noted that the interlocking 122 and the power source 118 comprise the same ports. In other words, the interlocking 122 is the power source 118 of the LED signal 100, and the LED signal 100 only has one interface to the interlocking 122 (power source 118).
As described before, when operating the LED signal 100, one of the basic hazards to be mitigated is that, where light out detection is used, the wayside LED signal 100 must not indicate that light is being generated when less than 50% of the rated light output is being generated. The LED signal 100 as described herein is configured and operated in accordance with this standard.
In parallel to the LED circuit, an optical output control circuit, herein also referred to as monitoring system, is provided, which comprises optical detectors and further components required for monitoring and controlling light output of the LEDs 112, 114. The wayside signal 100 comprises a plurality of optical detectors 120, embodied for example as photodiodes or phototransistors, used for sensing/measuring light output of the LEDs 112, 114. The optical detectors 120 can be arranged for example as described in
The optical detectors 120 are in communication with at least a first processing unit 124. According to the example illustrated in
The processing units 124, 126, and the optical detectors 120 are connected to the power source 118 (interlocking 122) which provides power for operating the processing units 124, 126, and the optical detectors 120. DC/DC converters 138 can be coupled between the power source 118 and the processing units 124, 126 and optical detectors 120 so that the electronic components receive correct rated voltage. The power source 118 (interlocking 122) provides a common power source for the LED circuit as well as the monitoring system.
On output sides, the first and second processing units 124, 126 are coupled to a plurality of switching elements 130, 132, 134. A first switching element 130 is arranged across a power feed between the ports of the power source 118 (interlocking 122) for disconnecting (or connecting) a reference load 150 arranged across the power feed. A second switching element 132 is directly coupled between the processing units 124, 126 and the LED driver units 116 for disabling (or enabling) electronics of the LED driver units 116. A third switching element 134 is arranged between the power source 118 and the LED driver units 116 for disconnecting (or connecting) the power source 118 from the LED driver units 116.
The switching elements 130, 132, 134 are controlled by the first and second processing units 124, 126. The processing units 124, 126 provide two-out-of-two logic, herein also referred to as 2-out-of-2 or 2oo2 logic. One of ordinary skill in the art is familiar with 2oo2 logic. Briefly described, 2oo2 logic is a dual voted configuration where two votes are available. The votes are accomplished, for example, by taking sensor signals and comparing them in processing unit(s) executing application logic. Actuator signals are then directed to outputs where the signal for the actuator is either electrically or logically solved, or both. For 2oo2 logic, both sensor signals are required to be present for operation. For example, a system is only operating, when both sensor signals indicate that there are no defects or failures within the system. Consequently, the system is shutdown when either sensor signal path indicates failure. 2oo2 voting logic provides a SIL 4 (Safety Integrity Level 4) rating which is the most dependable standard of safety integrity levels.
According to an embodiment of the present invention, 2oo2 logic is used for a light out decision, i.e. disconnect or shutdown of the LED signal 100, based on measurements of the optical detectors 120. The switching elements 130, 132, 134 are configured as 2oo2 switching elements able to process signals of both processing units 124, 126. Signals from both processing units 124, 126 are required for a proper operation of the LED signal 100. If one of the processing units 124, 126 detects an issue, the LED signal 100 will be disconnected or shutdown. This means that only a signal of one of the processing units 124 or 126 is required for a switch of the switching elements 130, 132, 134 from a first state into a second state and thereby disconnecting the reference load 150 and/or disabling electronics of the LED driver units 116.
As described before, the optical detectors 120 are configured as photodiodes or phototransistors, converting optical signals (light) into electric signals (current). The processing units 124, 126 are each configured to receive and process measurement data from the optical detectors 120. Specifically, the processing units 124, 126 each comprise means, for example computer readable instructions (software), for evaluating and processing electric signals generated by the optical detectors 120. The processing units 124, 126 process the measurement data, and transmit control signals to one or more of the switching elements, specifically switching elements 130, 132, to disconnect the reference load 150 and disable the LED driver units 116. If either processing unit 124 or 126 determines that the light output of the LEDs 112, 114 is less than 50% of the rated light output of the LEDs 112, 114, based on the measurements of the optical detectors 120, the switching elements 130, 132 trigger a shutdown of the LED signal 100. In other words, the switching element 130 disconnects the reference load 150 and the switching element 132 disables the LED driver units 116 when they each receive a control signal of either processing unit 124 or 126 to disconnect or disable. When the first switching element 130 disconnects the reference load 150, current drawn from the interlocking 122 (power source 118) drops to a very low level and it appears like an incandescent lamp has blown. The 2oo2 logic provided by the processing units 124, 126 in combination with the 2oo2 switching elements 130, 132 for a light out decision of the LED signal 100 based on the measurements of the optical detectors 120 provides a SIL 4 (Safety Integrity Level 4) rating which is the most dependable standard of safety integrity levels.
The plurality of optical detectors 120 can be directly operably connected to the processing units 124, 126. According to an exemplary embodiment as illustrated in
According to an exemplary embodiment, a configuration of the monitoring system is such that when three of the monitored outer LEDs 112 fail, disconnect of the reference load 150 will occur. This configuration takes into account that the center LED 114 may also be failing. But since the center LED 114 is not monitored by an optical detector 120, it is unknown if the center LED 114 is working properly or not. The proposed configuration provides a monitoring system and a LED signal 100 meeting the requirement for disconnect at less than 50% light output of the rated light output of the LEDs 112, 114, because the light output falls below 50% of the rated light output when four of the seven LEDs 112, 114 fail.
In a further exemplary embodiment of the invention, light output status of the LED signal 100 is stored in a storage medium 148, specifically in a non-volatile storage medium. Such a storage medium is a computer storage medium which can comprise, but is not limited to, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magneto-optical storage devices, magnetic disk storage or other magnetic storage devices, or other media that can be used to store the desired information and may be accessed by the processing units 124, 126 and/or the interlocking 122.
The storage medium 148, herein also referred to as memory, can be integrated in one and/or both of the processing units 124, 126 or can be a separate memory.
With further reference to
While embodiments of the present invention have been disclosed in exemplary forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions can be made therein without departing from the spirit and scope of the invention and its equivalents, as set forth in the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/039551 | 6/27/2016 | WO | 00 |