This application claims priority to European Patent Application No. 19208163.6, filed Nov. 8, 2019, and all the benefits accruing therefrom under 35 U.S.C. § 119, the contents of which in its entirety are herein incorporated by reference.
This disclosure relates to monitoring systems for inclined passenger conveyors, such as escalators or moving walkways, and methods for monitoring inclined passenger conveyors.
Conventional inclined passenger conveyors, such as escalators and inclined moving walkways, generally comprise a transportation band, on which passengers stand, which is propelled by a drive system to convey the passengers from one place to another place at a higher or lower vertical elevation (e.g. between floors of a building) in a conveyance direction. The transportation band comprises a set of transportation elements which are connected to form a circulating endless band. The transportation elements are drivingly coupled to a drive belt or drive chain which is driven by at least one motor. The passengers are transported along a path which normally comprises an inclined region and non-inclined landing regions at the ends which facilitate passenger embarkation or disembarkation.
Escalators transport passengers between a lower landing region and an upper landing region. Escalators typically comprise an endless transportation band formed from a plurality of mutually connected step bodies. The transportation band is mounted on a drive belt or chain belt, which is driven about an upper reversal point at the upper landing region and a lower reversal point at the lower landing region.
Moving walkways are typically one of two types, either a pallet type or a moving belt type. A moving belt type moving walkway typically includes an endless transportation band formed of a metal mesh or rubber belt disposed over a series of rollers and driven by a motor around two reversal points. A pallet type moving walkway typically includes a continuous series of pallets joined together to form a transportation band. Inclined moving walkways transport passengers over a vertical distance between a lower landing region and an upper landing region. Moving walkways can transport passengers over extended distances, and inclined sections can be provided within extended moving walkways.
Escalators and moving walkways are often provided with fault detection sensors which are configured to detect issues such as, but not limited to, friction, noise or component faults.
Condition Based Maintenance (CBM) is a form of predictive maintenance, in which sensor(s) are used to measure the operating conditions and/or status. Fault detection sensors produce data which can be collated and analysed to establish trends, predict failure, and calculate remaining operational life. It is known to use CBM techniques on escalators and inclined moving walkways.
However, in all of these situations, it is difficult to accurately identify the location of a detected fault or issue.
According to a first aspect of this disclosure, there is provided a monitoring system for an inclined passenger conveyor having a transportation band for conveying passengers between a lower landing region and an upper landing region; an endless drive member on which the transportation band is mounted, and at least one moving handrail, wherein the monitoring system comprises: at least one fault detection sensor provided on a movable component of the inclined passenger conveyor; an associated pressure sensor provided adjacent to and associated with the or each fault detection sensor; wherein the or each associated pressure sensor is configured to measure the barometric pressure at a current position of the associated fault detection sensor; and a controller, wherein the controller is configured to: receive data from the at least one fault detection sensor indicative of a detected fault; determine a fault status from the detected fault data; receive data from the associated pressure sensor; calculate a vertical height of the detected fault data based on a comparison between the barometric pressure at the first defined vertical height and the instantaneous barometric pressure at the location of the fault data; and determine the location of the determined fault status based on the calculated vertical height.
The term moveable component is understood to include the components which during normal operation move in a conveyance direction (either upwards or downwards) to transport passengers and return in an opposite, return direction. In other words, the term moveable component includes all components which during normally operation are displaced vertically. The term transportation band is understood to comprise a plurality of transportation elements which are connected to form a circulating endless band.
The at least one fault detection sensor may be provided on one of: the transportation band, the endless drive member or the moving handrail. The at least one fault detection sensor may be provided on any component of the inclined passenger conveyor which is displaced vertically during normal operation of the inclined passenger conveyor.
At least one fault detection sensor may be an acceleration sensor. At least one fault detection sensor may be a microphone. At least one fault detection sensor may be configured to detect vibration. At least one fault detection sensor may be configured to detect alignment and/or misalignment of the transportation band. At least one fault detection sensor may be a temperature sensor. At least one fault detection sensor may be an electrical current sensor.
The determined fault status may be one or more of the following: wear, bearing failure, dirt, lack of lubrication, misalignment of components.
The barometric pressure at the first defined vertical height may be provided by the associated barometric pressure sensor. The first defined vertical height may be a maximum vertical height or a minimum vertical height of the associated barometric pressure sensor. The first defined vertical height may correspond to a turning point of the associated barometric pressure sensor.
A first stationary pressure sensor may be provided at a fixed point on the inclined passenger conveyor and configured to measure the barometric pressure at the first defined vertical height. The first stationary pressure sensor may be provided at the lower landing region or the upper landing region. Stationary pressure sensors may be provided at both the upper landing region and the lower landing region.
The controller may be further configured to receive data relating to a barometric pressure at a second defined vertical height. The controller may be further configured to calculate the vertical height of the associated pressure sensor based on comparisons between: the barometric pressure at the first defined vertical height and the instantaneous barometric pressure at the location of the fault data; and the barometric pressure at the second defined vertical height and the instantaneous barometric pressure at the location of the fault data.
The barometric pressure at the second defined vertical height may be provided by the associated barometric pressure sensor. The second defined vertical height is different to the first defined vertical height, and may the other of the maximum vertical height or the minimum vertical height of the associated barometric pressure sensor. The second defined vertical height may correspond to the other turning point of the associated barometric pressure sensor.
A second stationary pressure sensor may be provided at the other of the lower landing region and the upper landing region. The controller may further be configured to receive data from the second stationary pressure sensor. The controller may further be configured to calculate the vertical height of the associated pressure sensor based on comparisons between: the first stationary pressure sensor data and the associated pressure sensor data; and the second stationary pressure sensor data and the associated pressure sensor data.
The controller may further be configured to determine whether the fault detection sensor is moving in an upwards direction or a downwards direction. The determination of moving direction may comprise receiving data from an acceleration sensor mounted on a moveable component of the inclined passenger conveyor. The determination of moving direction may comprise receiving data from an acceleration sensor mounted on the transportation band, the moving handrail or the drive member. The step of determining a location of the determined fault status may be based on the calculated vertical height and the determined moving direction. Additionally or alternatively, the determination of moving direction may comprise analysing data from one or more of the associated barometric pressure sensors can also be analysed to determine a direction of movement: decreasing air pressure indicates upwards movement, and increasing air pressure indicates downwards movement. Additionally or alternatively, the determination of moving direction may comprise analysing the calculated vertical height over a time period, i.e. if the height decreases over time, the inclined passenger is determined to be travelling down.
The controller may further be configured to determine a location of the detected fault on a predetermined trajectory path, based on the determination of upwards or downwards travel direction and the calculated vertical height.
At least one fault detection sensor may be provided on the moving handrail. At least one fault detection sensor may be provided on the drive member. At least one fault detection sensor may be provided on the transportation band. The monitoring system may further comprise a control station located remotely from the inclined passenger conveyor. The controller may further be configured to transmit data to the control station.
The control station may be integrated into a hand held device, such as a smart phone, tablet or laptop. The controller may be configured for wireless communication with the control station. The control station may be configured to transmit data to a hand held device, such as a smart phone, tablet or laptop.
The control station may utilise the transmitted data to predict maintenance and/or repair schedules. The control station may be configured to transmit the maintenance and/or repair schedules to a remote user.
The control station may use the transmitted data for condition based maintenance. The control station may produce an output related to maintenance and/or repair. The control station output may be transmitted to an operator, located remotely from the control station.
According to a further aspect, there is provided an inclined passenger conveyor comprising a monitoring system as described above.
The inclined passenger conveyor may be an escalator. The transportation band may be a plurality of mutually connected step bodies. The inclined passenger conveyor may be a moving walkway. The transportation band may be a pallet band, comprising a continuous series of pallets joined together. The endless drive member may be a belt drive or a chain drive.
Acceleration sensors which are configured to detect vibrations or misalignment of transportation elements can be provided on the transportation band. When abnormal vibrations are detected on the transportation band, this is generally an indication of issues or problems with the operation, such as, but not limited to, wear, bearing failure, dirt, lack of lubrication, or step/pallet misalignment.
Accelerations sensors which are configured to detect vibration can be provided on the moving handrail. When abnormal vibrations are detected on the moving handrail, this can be an indication of issues or problems with the operation, such as, but not limited to, sticking, dirt, or loss of pressing force.
Acceleration sensors which are configured to detect vibrations can be placed on the endless drive member. When abnormal vibrations are detected on the endless drive member, this can be an indication of issues or problems with the operation, such as, but not limited to, wear, bearing failure, dirt, or lack of lubrication.
It will be appreciated that other known fault detection sensors can be provided on the components of the inclined elevator system with an associated barometric sensor.
According to a further aspect of this disclosure, there is provided a method of monitoring an inclined passenger conveyor having a transportation band for conveying passengers between a lower landing point and an upper landing point; an endless drive member on which the transportation band is mounted, and at least one moving hand rail. The method comprises: receiving data relating to a barometric pressure at a first defined vertical height; receiving fault data from at least one fault detection sensor provided on a moveable component of the inclined passenger conveyor; receiving data relating to the instantaneous barometric pressure at the location of the fault data; calculate a vertical height of the detected fault data based on a comparison between the barometric pressure at the first defined vertical height and the instantaneous barometric pressure at the location of the fault data; determine a fault status from the detected fault data; and determine a location of the determined fault status based on the calculated vertical height.
The barometric pressure at the first defined vertical height may be provided by an associated barometric pressure sensor provided adjacent to and associated with the or one fault detection sensor. The first defined vertical height may be a maximum vertical height or a minimum vertical height of the associated barometric pressure sensor. The first defined vertical height may correspond to a turning point of the associated barometric pressure sensor.
The barometric pressure at the first defined vertical height may be provided a first stationary pressure sensor provided at the first defined vertical height on the inclined passenger conveyor and configured to measure the barometric pressure at the first defined vertical height.
The term moveable component is understood to include the components which during normal operation move in a conveyance direction to transport passengers and in a return direction.
The step of receiving fault data may include receiving fault data from at least one fault detection sensor provided on one of: the transportation band, the endless drive member or the handrail.
At least one fault detection sensor may be an acceleration sensor. At least one fault detection sensor may be a microphone. At least one fault detection sensor may be configured to detect vibration. At least one fault detection sensor may be configured to detect alignment and/or misalignment of the transportation band. At least one fault detection sensor may be a temperature sensor. At least one fault detection sensor may be an electrical current sensor.
The determined fault status may be one or more of the following: wear, bearing failure, dirt, lack of lubrication, misalignment of components. At least one fault detection sensor may be an acceleration sensor provided on the transportation band. At least one fault detection sensor may be configured to detect vibrations or misalignment of transportation elements of the transportation band. When abnormal vibrations are detected on the transportation band, this is generally an indication of issues or problems with the operation, such as, but not limited to, wear, bearing failure, dirt, lack of lubrication, or step/pallet misalignment.
At least one fault detection sensor may be an acceleration sensor provided on the moving handrail. At least one fault detection sensor may be configured to detect vibration on the moving handrail. When abnormal vibrations are detected on the moving handrail, this can be an indication of issues or problems with the operation, such as, but not limited to, sticking, dirt, or loss of pressing force.
At least one fault detection sensor may be an acceleration sensor provided on the endless drive member. At least one fault detection sensor may be configured to detect vibrations on the endless drive member. When abnormal vibrations are detected on the endless drive member, this can be an indication of issues or problems with the operation, such as, but not limited to, wear, bearing failure, dirt, or lack of lubrication.
The first defined vertical height may be at the upper landing region or the lower landing region.
The method may further comprise receiving data relating to a barometric pressure at a second defined vertical height. The second defined vertical height may be at the other of the upper landing region or the lower landing region.
The barometric pressure at the second defined vertical height may be provided by the associated barometric pressure sensor. The second defined vertical height is different to the first defined vertical height, and may be the other of the maximum vertical height or the minimum vertical height of the associated barometric pressure sensor. The second defined vertical height may correspond to the other turning point of the associated barometric pressure sensor.
The barometric pressure at the second defined vertical height may be provided by a second stationary barometric pressure sensor. The barometric pressure at the second defined vertical height may be provided by the associated barometric pressure sensor.
The step of calculating a vertical height of the detected fault data may be based on comparisons between: the barometric pressure at the first defined vertical height and the instantaneous barometric pressure at the location of the fault data; and the barometric pressure at the second defined vertical height and the instantaneous barometric pressure at the location of the fault data.
The method may further comprise determining whether the at least one fault detection sensor is moving in an upwards direction or a downwards direction. The determination of moving direction may comprise receiving data from an acceleration sensor mounted on a moveable component of the inclined passenger conveyor. The determination of moving direction may comprise receiving data from an acceleration sensor mounted on the transportation band, the moving handrail or the drive member. The step of determining a location of the determined fault status may be based on the calculated vertical height and the determined moving direction.
Additionally or alternatively, the determination of moving direction may comprise analysing data from one or more of the associated barometric pressure sensors can also be analysed to determine a direction of movement: decreasing air pressure indicates upwards movement, and increasing air pressure indicates downwards movement.
Additionally or alternatively, the determination of moving direction may comprise analysing the calculated vertical height over a time period, i.e. if the height decreases over time, the inclined passenger is determined to be travelling down.
The method may further comprise determining a location of the detected fault on a predetermined trajectory path, based on the determination of upwards or downwards travel direction and the calculated vertical height.
The method may further comprise transmitting data to a control station located remotely from the inclined passenger conveyor. The method may further comprise wired or wireless transmission of data to a remote location.
The control station may use the transmitted data for condition based maintenance. The control station may produce an output related to maintenance and/or repair. The control station output may be transmitted to an operator, located remotely from the control station. The control station may transmit the maintenance and/or repair schedules to a remote device, such as a smart phone, tablet or laptop.
The inclined passenger conveyor may be an escalator. The transportation band may be a plurality of mutually connected step bodies. The inclined passenger conveyor may be a moving walkway. The transportation band may be a pallet band, comprising a continuous series of pallets joined together. The endless drive member may be a belt drive or a chain drive.
The monitoring system and monitoring method described provide a more accurate determination of the location of the detected fault, which has clear advantages for operational monitoring and maintenance.
The monitoring system and monitoring method described can be used in Condition based Maintenance (CBM) processes to determine health level parameters of the inclined passenger conveyor and predict maintenance and/or repair schedules. The monitoring system and monitoring method described can be used in conjunction with other known fault detection sensors provided on other components of the inclined passenger walkway.
Certain examples of this disclosure will now be described, by way of example only, and with reference to the accompanying drawings, in which:
The passenger conveyor shown in
The transportation band 12 is coupled to a drive member (not shown in
The escalator 10 is arranged to travel in a conveyance direction 50 (represented with the dashed line arrow). In
The escalator 10 is provided with a monitoring system 60. The monitoring system 60 includes a first stationary barometric pressure sensor 70, a first fault detection sensor 72a with a first associated barometric pressure sensor 74a, a second fault detection sensor 72b with a second associated barometric pressure sensor 74b, and a controller 80.
The first stationary barometric pressure sensor 70 is provided in the lower landing region 52. It will be appreciated that the first stationary barometric pressure sensor 70 can be located at any known, fixed location on or near the escalator 10.
The first fault detection sensor 72a is fixed to the moving handrail 22, and the first associated barometric pressure sensor 74a is provided on the moving handrail 22, in close proximity to the first fault detection sensor 72a. The second detection fault sensor 72b is provided on one of the steps 14, and the second associated barometric pressure sensor 74b is provided on the step 14 on which the second fault sensor 74b is located, and in close proximity to the second fault detection sensor 72b.
It will be appreciated that additional fault detection sensors and associated barometric pressure sensors can be provided on any of the moveable component of the inclined passenger conveyor, for example at other locations on the moving handrail and/or on other steps 14, and/or on a drive chain/drive belt (not shown in
The controller 80 is provided at the upper landing region 54. It will be appreciated that the controller 80 can be located at any known location on or near the escalator 10.
The passenger conveyor of
The inclined moving walkway 110 is arranged to travel in a conveyance direction 150 (represented with the dashed line arrow). In
A monitoring system 160 includes a first stationary barometric pressure sensor 170 provided in the upper landing region 152. It will be appreciated that the first stationary barometric pressure sensor 170 can be located at any known, fixed location on or near the moving walkway 110.
A first fault detection sensor 172a is provided on the moving handrail 122, and an associated barometric pressure sensor 174a is provided on the moving handrail 122, in close proximity to the first fault detection sensor 172a.
A second fault sensor 172b is fixed on one of the pallets 114, and a second associated barometric pressure sensor 174b is provided on the pallet 114 on which the second fault sensor 172b is located, and in close proximity to the second fault detection sensor 172b.
A third fault detection sensor 172c is fixed on the drive member (not shown in the diagram), and an associated barometric pressure sensor 174c is provided on the drive member, in close proximity to the third fault detection sensor 172c.
The inclined passenger conveyor 210 includes a handrail 222, a transportation band 212 (dashed line) and a drive member 230 for driving the transportation band 212. The inclined passenger conveyor 210 is shown to be transporting passengers upwards (indicated with the arrow), in which case the handrail 222, the transportation band 212 and the endless drive member 230 (e.g. belt or chain) are all moving in a clockwise direction. It will be appreciated that the disclosure can be applied to an inclined passenger conveyor transporting passengers downwards.
A monitoring system 260 includes: a first stationary barometric pressure sensor 270 provided at the upper landing region; a second stationary barometric pressure sensor 270a provided at the lower landing region; a first fault detection sensor 272a with a first associated barometric pressure sensor 274a provided on the handrail 222; a second fault detection sensor 272b with a second associated barometric pressure sensor 274b provided on the conveyance band 212; and a third fault detection sensor 272c with a third associated barometric pressure sensor 274c provided on the drive member 230, and a controller 280.
The sensors 270, 270a, 272a, 272b, 272c, 274a, 274b, 274c are provided with a power source which could be a battery or include an energy harvesting module.
The sensors 270, 270a, 272a, 272b, 272c, 274a, 274b, 274c are configured for wireless communication with the controller 280.
The controller 280 is configured for wireless communication with a control station 290, located remotely from the passenger conveyor 210. For example, the controller 280 can be configured to electrically communicate with a cloud computing network via a network interface device. The network interface device includes any communication device (e.g., a modem, wireless network adapter, etc.) that operates according to a network protocol (e.g., Wi-Fi, Ethernet, satellite, cable communications, etc.) which establishes a wired and/or wireless communication with a cloud computing network.
The monitoring system 360 of
The operation of the moving handrail monitoring system will now be described with reference to the examples described above and the method 500 as schematically represented in
During operation of the inclined passenger conveyor, the handrail 22, 122, 222, 322 the transportation band 12, 112, 212, 312 and the endless drive member 230, 330 are driven. In the examples shown in
In the moving handrail monitoring system of
In the moving handrail monitoring system of
Data from the or each fault detection sensor is transmitted to and received by the controller 80, 180, 280, 380 along with a barometric pressure reading P(fault) from the associated pressure sensor associated with the or each fault detection sensor (Step 520).
The or each associated pressure sensor provides a barometric pressure P(fault) reading at the location of the associated fault detection sensor. Data from the or each associated pressure sensors are transmitted to and received by the controller 80, 180, 280, 380 (Step 530).
A vertical height of the detected fault data is determined by comparison of the associated barometric pressure P(fault) with the reference barometric pressure P(ref) provided by the first stationary pressure sensor 270 or by one of the associated barometric pressure sensors 372a, 372b, 372c (step 540).
The vertical height of the detected fault data be determined using the Barometric formula below:
Where R is the specific gas constant=287.053 J/(kg K), L is the atmospheric lapse rate (change in temperature divided by distance)=−6.5×10−3 K/m, and T(ref) is the temperature at the same reference point for which P=P(ref).
A location of the detected fault status is determined using the vertical height of the fault data and the known geometry of the inclined passenger conveyor (step 550). Using the detected fault data, a fault status can be determined (step 560).
Step 540, 550 and 560 can be carried out by the controller 80, 180, 280, 280 located in the vicinity of the inclined passenger conveyor. Alternatively, some or all data from the sensors can be transmitted from the controller 80, 180, 280, 380 to the remotely located control station 290, 390 in which case some or all of steps 540, 550 and 560 are carried out at the remotely located control station 290.
In a further example, two or more reference barometric pressure readings are used. With reference to
With reference to
In a further example, not represented in the Figures, the method includes determining whether the at least one fault detection sensor 72a, 172a, 272a, 372a is moving in an upwards direction or a downwards direction. This step is achieved by receiving and analysing data from at least one acceleration sensor provided on the transportation band 12, 112, 112, 312, the moving handrail 22, 122, 222, 322 or the drive member 230, 330. The acceleration sensor providing the input for this determination may be the fault determination sensor itself or another acceleration sensor.
As the acceleration sensor provided on one of the moving components moves, the gravitational force changes at the turning points. When the inclined passenger conveyor is not moving, gravity is the only prominent (constant) acceleration, and this reference data is stored. When the moving component starts to move, it accelerates which means that the acceleration sensor is subjected to additional acceleration upwards or downwards (as a result of the movement) in addition to gravity. The change in acceleration measured by the acceleration sensor is used to determine direction of movement.
Additionally or alternatively, data from one or more of the associated barometric pressure sensors can also be analysed to determine a direction of movement: decreasing air pressure indicates upwards movement, and increasing air pressure indicates downwards movement.
Additionally or alternatively, the direction of movement can be determined by analysing the calculated vertical height over a time period, i.e. if the height decreases over time, the inclined passenger is determined to be travelling down.
It is advantageous to reduce possible external atmospheric influences and to achieve this the data from all sensors should be measured in a sufficiently small time window. (e.g. 30 seconds). A time stamp is transmitted with the data from the sensors. If the pressure measured by all the sensors is within the defined time window, then it can be said that the atmospheric pressure changes are negligible. Therefore, the pressure difference is the result of the difference in height, and the height can be determined using the Barometric formula.
While the disclosure has been described in detail in connection with only a limited number of examples, it should be readily understood that the disclosure is not limited to such disclosed examples. Rather, the disclosure can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the scope of the disclosure. Additionally, while various examples of the disclosure have been described, it is to be understood that aspects of the disclosure may include only some of the described examples. Accordingly, the disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
Number | Date | Country | Kind |
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9208163.6 | Nov 2019 | EP | regional |