The present disclosure relates to a new concept of a mooring system and method thereof.
The kinetic power of a body of fluid of density ρ flowing through a cross sectional area A at speed V is
P=ρAV
3/2
Flow speeds in the Kuroshio and the Gulf Stream can be over 1-2 m/s. The cross-sectional power of the Kuroshio fluctuates between 4 to 10 GW with an annual mean around 6 GW and that of the Gulf Stream varies between 5 to 25 GW with an annual mean of about 12 GW. However, harnessing the power of ocean current faces many difficulties. Despite the great potential of ocean current power generation, the realization of a practical and cost-effective system faces several major difficulties. Another issue is the variation of the tracks of current velocity cores (or called meandering), which can impact the efficiency of an ocean current power system. Still another issue, also associated with geographical locations, is that typhoons or hurricanes occur frequently in these waters.
One major issue is the potentially high cost involved in marine construction due to depth of seafloors. In the Kuroshio, most areas the current flows over are deeper than 1000 m, some over 3000 m. Near Taiwan, only at the undersea ridges to the north of Green Island can seafloors less than 400 meters deep be found. However, these ridges are likely of hard andesite and have almost no sediments on their top surfaces. As a result, embedment anchors are not likely to be applicable and piling at this depth will be very expensive. Anchoring difficulties aside, the comparatively shallow hill tops in the undersea ridges have limited areas. This limited footprint cannot moor the large number of turbines needed for a mass scale power system if traditional downstream mooring methods are used. In the case of the Florida Current, the seafloor in the Florida Straits gradually inclines from shore to over 500 m deep under the velocity core of the current at a distance of about 30 km from the shore. 500 m is still very deep by the standard of marine construction, The terrain under the Florida Straits is relatively flat, except for the area of Miami terrace in the southern part, and many areas are covered with mud, sand or sediments. However, anchoring in this area may face a different problem: the axis of the high speed core is actually outside of the areas identified as suitable for anchoring, due to wide presence of corals and deep reefs.
Another issue is the variation of the tracks of current velocity cores (or called meandering), which can impact the efficiency of an ocean current power system. For example, in the Kuroshio near Taiwan, along 23° N, the averaged current axis (flow speed>1.2 m/sec) deviates about 3 km from summer to winter, with the shortest distance to shore of about 21 km. In spring, the axis deviates outward from land by about 16 km. The averaged 0.8 m/s flow speed boundary also deviates by about the same amounts. In the Florida Current, ocean model simulation suggested a seasonal deviation of the current velocity core of about 10 km at 50 m depth near 27° N. This is consistent with measurement results. Considering that power capture is proportional to the cube of flow speed, the ability to accommodate current meandering can increase system capacity factor significantly.
In Japan, the issue of the “large meander” of the Kuroshio is especially serious. As shown in
Various ocean current power system concepts and designs have been proposed by commercial companies as well as in academic researches. Almost all the above systems apply individual anchoring for each individual floating unit. Even in the case of Chen's design (Chen F. The Kuroshio Power Plant. Springer International Publishing Switzerland 2013), the large platforms are still moored by many separated lines. Individual anchoring may be normal for tidal power in shallow waters but will be very expensive for deep sea floating systems. To extract energy from an ocean current in large scale needs a large number of turbines covering large areas. A large number of individual anchoring points distributed over large areas on deep seafloors means complexity of marine constructions and long duration of works. Individual mooring of many floating systems also means that mooring lines should be short and systems should be sparsely distributed in order to avoid interference caused by changing current directions. As a result, seafloor area usage will be inefficient and gravity anchors, if used, will also be inefficient due to short anchor lines. Further, none of the above designs, except for Kiryu's (Kiryu Y. Toward energy independence of Japan (in Japanese). 2015. Available online: http://www.sakinavi.net/energy/kurosiol.html (Accessed June 2016). Also see Japan patents no. 5622013 and 5656155 (in Japanese)), considered the issue of ocean current meandering, especially large meanders. The use of individual and short mooring lines means that the generator systems will basically be fixed location systems, unable to make adequate position adjustments to accommodate small, short term change of ocean current path let alone the situation of large meanders. As for Kiryu's “energy boats” concept, the use of surface floating power vessels has system stability issues compared to submerged floating system, especially in storms, and cost issues as well.
In accordance with one objective of the present disclosure, a mooring system for deploying a payload in a fluid moving relative to the payload and placing the payload to a position across moving path of the fluid from an anchoring point, the mooring system comprises: a main tether; an anchor means attached to a first end of the main tether and fixed to the anchoring point; and a main sail means attached to a second end of the main tether and immersed in the fluid; wherein the payload is attached to the second end of the main tether; and the fluid moving relative to the main sail means creates a fluid dynamic lift force on the main sail means and pulls the payload in a lateral direction with respect to the moving path of the fluid.
Preferably, the main sail means may further comprise a lift adjusting means capable of causing changes of magnitude and direction of the fluid dynamic lift force and thereby changing position of the payload laterally with respect to the anchoring point.
Preferably, the mooring system may further comprise a number of adjustable ballast mechanisms on the main sail means, the adjustable ballast mechanism may comprise a winch, a pulley and an endless rope attached with a ballast weight and a set of buoys.
Preferably, the main sail means may further comprise a rib system comprising an inner frame and a plurality of outer frames for carrying the shape of the main sail means.
Preferably, the payload may comprise at least one power generating turbine for conversion of fluid kinetic power; the main sail means may be attached to the main tether by a set of main sail tethers to keep the main sail means at a distance from the power generating turbines to minimize effect of flow wakes behind the sail means on the power generating turbines.
Preferably, the payload may comprise an array tether and a plurality of payload units, each of the payload units may be attached to a different location on the array tether.
Preferably, the mooring system may further comprise a plurality of array sail means, each of the array sail means may be attached to a different location on the array tether, fluid dynamic lift force on the array sail means may pull the payload units in lateral directions with respect to the moving path of the fluid, thereby the main tether and the array tether can be deployed at different angles with respect to the path of the fluid by adjusting relative magnitudes of the fluid dynamic lift forces on the main sail means and the array sail means.
Preferably, each of the payload units may comprise at least a power generating turbine for conversion of fluid kinetic power.
Preferably, the main sail means may be attached to the main tether by a set of main sail tethers; each of the array sail means may be attached to the array tether by a set of array sail tethers, so that effect of flow wakes behind the array sail means on the payload is minimized; the main sail means may further comprise multiple main sails connected in tandem by the main sail tethers or connected successively to the main tether by the main sail tethers; each of the array sail means may comprise at least one array sail; each of the array sail means may also comprise a lift adjusting means capable of causing changes of magnitude and direction of the fluid dynamic lift force created by the array sail means in the passing fluid; the lift adjusting means may include a plurality of adjustable control surfaces on the main sails and the array sail.
Preferably, each of the main sail tethers and the array sail tethers may further comprise a rigging system connected to multiple locations on each of the main sails and the array sails so that tension on each of the main sail tethers and the array sail tethers is distributed to different parts of the corresponding sail evenly.
Preferably, each of the main sails and the array sails may comprise separate sail sections that can be assembled on location, each of the sail sections may comprise a spar structure and a rib structure, the rib structure may comprise an inner frame and outer frames carrying shape of sail profile, the sail sections may contain the fluid in their interiors; each of the main sails and the array sails may further comprise a center of mass adjusting means, the center of mass adjusting means may comprise a number of adjustable ballast mechanisms, each of the adjustable ballast mechanism may comprise a winch, a pulley and an endless rope attached with a ballast weight and a set of buoys.
Preferably, the anchoring point may be disposed on a slope facing the direction of flow of the fluid; the anchor means may include a deadweight anchor, the deadweight anchor may comprise a plurality of anchor blocks that can be interlocked and stacked together to form a first group of large deadweight.
Preferably, the deadweight anchor may further comprise a second group of large deadweight comprising a plurality of interlocked anchor blocks, the second group of large deadweight may be oriented with an angle with respect to the first group of large deadweight, the two groups of large deadweights may jointly hold the main tether to accommodate variation of deployment angle of the main tether.
Preferably, the anchoring point may be disposed on a rock surface; the anchor means may include a first deadweight anchor and a first notch structure made to the rock surface, the first deadweight anchor may have a shape with a protrusion designed to match the first notch structure.
Preferably, the anchor means may further comprise a second deadweight anchor and a second notch structure made to the rock surface and oriented with an angle with respect to the first deadweight anchor, the first and second deadweight anchors may jointly hold the main tether to accommodate variation of deployment angle of the main tether.
Preferably, the anchoring point may be disposed on a rock surface with a natural step structure; the anchor means may include an anchor with a collapsible end for conforming to the natural step structure and maximizing contact area.
Preferably, the mooring system may further comprise an auxiliary anchor system for maintaining linear formation of the payload units and the array sail means attached on the array tether in situations of significant changes of flow direction, the auxiliary anchor system may comprise a number of auxiliary mooring units distributed at different locations along the array tether, each of the auxiliary mooring units may include an auxiliary anchor line on an auxiliary anchor on solid bottom of the fluid; a retractable auxiliary mooring line may be disposed on one of the different locations along the array tether; and a detachable coupling system may connect the auxiliary anchor line and the retractable auxiliary mooring line.
Preferably, the anchor means may include an anchor fixed to the anchoring point; an anchor line attached to the anchor; an anchor coupler mechanism with a first part and a second part that can be detached and reconnected, the first part being attached to the anchor line and the second part being attached to the first end of the main tether.
Preferably, the mooring system may further comprise a lifting buoy attached to the second end of the main tether to balance forces in the vertical direction, the lifting buoy may further comprise a buoyancy adjustment means to accommodate variations of flow drags.
Preferably, the anchor means may include an anchor fixed to the anchoring point; an anchor line attached to the anchor; an anchor coupler mechanism with a first part and a second part that can be detached and reconnected, the first part being attached to the anchor line and the second part being attached to the first end of the main tether; the mooring system further including a number of additional anchoring points distributed over a distance and a number of additional sets of the anchors with the anchor lines and the first part of the anchor coupler mechanism at the additional anchoring points, thereby extending allowable range of positioning of the payload.
Preferably, the payload may comprise a power generating means for conversion of fluid kinetic power.
Preferably, the mooring system may further comprise a number of retraining rigging systems along the mooring system to prevent the array sails and the main sails and the power generating turbines from over rotating during periods of undesirable flow pattern, the restraining rigging system may comprise a winch and rigs attached to the corresponding array sails and main sails and power generating turbines.
In accordance with another objective of the present disclosure, a mooring method is disclosed for deploying at least one payload in a flowing fluid moving toward the payload and placing the payload to a target position across moving path of the flowing fluid from a first anchoring point, the method including: a step of attaching a first anchor to a first end of a main tether and fixing the first anchor to the first anchoring point; a step of attaching the payload to a second end of the main tether; a step of attaching a fluid dynamic lift generating means to the second end of the main tether; and a step of adjusting the fluid dynamic lift generating means to obtain a lift force from the flowing fluid and make the lift force act in a lateral direction with respect to the flowing path of the flowing fluid to pull the payload to the target position.
Preferably, the flowing fluid may be a water current with a meandering velocity core; the payload may include a power generating means for converting fluid kinetic power; and the step of adjusting the fluid dynamic lift generating means may further include the steps of (i) setting the target position as a moving target position inside the meandering velocity core; (ii) constantly adjusting the fluid dynamic lift generating means to reposition the payload to the moving target position so that the power generating means is positioned inside the velocity core most of the time.
Preferably, the mooring method may further include a step of setting up a number of additional anchoring points distributed over a distance and fixing an additional anchor to each of the additional anchoring points; a step of transferring the main tether with the payload and the fluid dynamic lift generating means from the first anchoring point to one of the additional anchoring point by detaching the first end of the main tether from the first anchor and moving it to one of the additional anchoring points and attaching it to the additional anchor corresponding to the additional anchoring point; thereby extending range of positioning of the payload.
Preferably, the mooring method may further include a step of towing and holding the payload and the fluid dynamic lift generating means at or near the second end of the main tether to relieve tension on the main tether using at least one power vessel and moving the first end of the main tether using a second power vessel during the step of transferring.
Preferably, the step of transferring the main tether with the payload and the fluid dynamic lift generating means further including a step of towing at or near the first end and the second end of the main tether using a group of power vessels for transferring over long distance.
In summary, the most basic form of this invention includes a set of hydro sails and generator turbines, floating in submersion under sea surface, on a long tether anchored at one end. The hydro sail system can pull the turbines away from the anchoring point laterally so that the turbines can be deployed transversely across current flow. For applications in the Kuroshio southeast off Taiwan, this cross-stream arrangement will allow the placing of anchoring points in shallow waters and turbines farther offshore into fast flows over deep seas, thereby easing depth issues. In the case of the Florida Current, available anchoring areas are likely outside of the fast core because of limitations imposed by marine benthic presence on seafloors and applying the CSAM system in similar ways can resolve the problem. By rolling or changing angle of attack, the hydro sails can actively adjust the horizontal locations of the system to accommodate track deviations of the velocity cores and place the power generating turbines always within the fastest streams to run them at maximum capacity at almost all times. During storms, the hydro sails can pull the system down and increase submersion depth to dodge rough sea conditions. The basic form can be linked into linear arrays and linear arrays can form 2D formations. To prevent the disturbance of occasional passing large eddies, an auxiliary anchoring system was designed to maintain the generators in good formation when current flow direction changes. In addition, a method of transferring linear arrays of tethered generators among multiple anchoring points was devised to provide extended lateral displacement capacity to the CSAM system, in addition to the original tethered-sway actions, to accommodate meanders on various time scales. The construction of linear arrays of this invention also allows the linear arrays to be transported easily in the ocean over long distances. This enables large scale transportation of power generation system from site to site, thereby can solve the large meander problem south of Japan.
In the following description, specific details are presented to provide a thorough understanding of the embodiments of the present disclosure. Persons of ordinary skill in the art will recognize, however, that the present disclosure can be practiced without one or more of the specific details, or in combination with other components. Well-known implementations or operations are not shown or described in detail to avoid obscuring aspects of various embodiments of the present disclosure.
Basic Analytical Model
In accordance with an exemplary embodiment of the present disclosure,
T
a cos γa=Ls (1)
T
a sin γa=Ds (2)
and force balance on the power generating turbine GTU gives:
T
b cos γb=Ta cos γa=Ls (3)
T
b sin γb=Dt+Ta sin γa=Dt+Ds (4)
The above leads to the following relations of the main deployment angle γb (main tether) and the sail deployment angle γa (hydro sail),
The lift and the drag over the hydro sail (Ls and Ds) can be expressed as
wherein ρ is the density of the flowing fluid, V0 is the flow speed, CLs is the lift coefficient of the hydro sail HS, CDs is the drag coefficient of the hydro sail HS, and As is the planform area (wing area) of the hydro sail HS. CLs and CDs depend on the shape (wing profile) of the hydro sail HS and are both functions of angle of attack (α) of the hydro sail HS relative to the current flow, according to the wing theory. The drag over the power generating turbine Dt can be expressed as
wherein CDt is the drag coefficient (or called thrust coefficient) of the power generating turbine GTU, At is the rotor swept area of the power generating turbine GTU, and R is the radius of the power generating turbine rotor.
Inserting equations (7)-(9) into equations (5) and (6) gives the following expressions for the deployment angles:
So, the geometric layout of the system is determined only by geometric parameters of the system and angle of attack of the hydro sail HS. Accordingly, adjusting the angle of attack of the hydro sail HS can change the geometric formation of the system and change the position of the power generating turbines GTU.
The thrust coefficient CDt is a function of the blade tip speed ratio (λ=ΩR/Vo, Ω is frequency of rotation) of the rotor and can be estimated by the fundamental Betz theory. When the power generating turbine GTU extracts power at the maximum efficiency, the thrust coefficient CDt=8/9 (˜0.89) (Referring to Gasch R et al., “Blade geometry”, Chap. 5 of Wind power plants: Fundamentals, Design, Construction and Operation, ed. by Gasch, R. and Twele, J. Berlin, Springer-Verlag, 2012). Therefore, eqn. (11) becomes
Extent of Horizontal Displacement and Deployment Angle
One major performance factor of the proposed system is the extent of horizontal displacement S in
In order to facilitate estimation and to demonstrate the function of the concept, an analytical model of example power generating turbine GTU was assumed to have a rotor diameter of 40 meters. This sets At=π (20 m)2=1257 m2. For the hydro sail HS, the Göttingen 624 airfoil profile was selected as an example.
It is worth noting that the drag/lift data of most airfoil profiles can be used in the current analysis. Water has a density roughly 800 times of air (1025/1.29), and viscosity 50 times of air (9×10−4/18×10−6 (Pa s)). For objects of a same dimension under same flow velocity in water and in air, the corresponding magnitudes of Reynolds number is 16:1, as
wherein ρ is the fluid density, μ is the fluid kinetic viscosity, V is the average flow velocity and D is the tube diameter. In other words, by the principle of similarity based on Reynolds number, the scenario of a hydro sail HS in water current of 1 m/sec is equivalent to the case of the sail flying in air at a speed of 16 m/sec, or a sail of 1/10× size in air flying at a speed of 160 m/sec, or about 580 km/hr. These speeds in air roughly correspond to speeds from an average hang glider to a propeller-powered airplane. Therefore, in general, data from airfoils can be applied to the hydro sail HS in the ocean currents.
In accordance with an exemplary embodiment of the present disclosure, the relation between the main deployment angle γb and the angle of attack of the hydro sail α can then be solved, from eqns. (10) and (11), for different ARs. The results are shown in
For a fixed aspect ratio AR, a specific angle of attack of the hydro sail α corresponds to a specific main deployment angle γb. Changing the angle of attack α can change the main deployment angle γb of the system. In general, increasing the angle of attack of the hydro sail α pulls the system laterally away from the anchoring point AN, i.e. resulting in smaller main deployment angle γb. Reducing the angle of attack of the hydro sail α increases the main deployment angle γb and the system moves closer to the anchoring point AN.
When the planform area As of the hydro sail HS is increased relative to the power generating turbine swept area, the main deployment angle γb is reduced, as shown in the example of
Conceptual Design of the Hydro Sail System
The design of the hydro sail HS should achieve high lift and low drag but also be simple and easy to construct, so that its cost impact on the whole system can be minimized.
In accordance with an exemplary embodiment of the present disclosure,
To provide high lift and low drag, the sail body HSB takes a structure similar to an airplane wing with spars, ribs and skins, so that desirable airfoil profiles can be used. The sail surfaces at the upper end and the lower end are open to seawater so that the interior of the hydro sail HS is filled with seawater. Buoys are placed inside the sail surfaces in the upper part so that the hydro sail HS can be maintained near neutral buoyancy with its span in vertical direction. The rigging system RS pulls the hydro sail HS at fuselage FSL and at multiple locations distributed over the sail area so that tension on the sail tether TS is distributed to different parts of the sail body evenly. As a result, the requirements on strength, and materials, in the frame structure inside the sail skins can be minimized. The sail body can be divided into a number of separate sections (HSC1-HSC6) that can be assembled one by one on location right before the hydro sail HS is lowered into water. This could significantly reduce transportation and installation costs.
In accordance with an exemplary embodiment of the present disclosure,
The design is therefore a lightweight, modularized, flexible, near-neutral buoyant and mainly tension structured system composed of affordable materials.
Active Mooring Configuration, Linear Formation and Maneuvering by Hydro Sails
In order to maximize lift, the hydro sails HS should be kept in fast flows and should have large aspect ratios ARs. Because velocity cores of ocean currents generally flow close to sea surface, current velocity starts to decrease below depth of 50˜100 m, The span of the hydro sail is practically limited to this range. Adding the requirement of a high aspect ratio AR, the planform area of a single sail is limited. To have enough total sail area, multiple hydro sails HS are needed in practical implementations. In accordance with an exemplary embodiment of the present disclosure, either 4 sails of 40 m×8.75 m each or 2 sails of 70 m×10 m each can be used to give As=1400 m2 for the example hydro sail HS.
In accordance with an exemplary embodiment of the present disclosure,
By controlling the control surface on the sail CSF (referring to
In accordance with an exemplary embodiment of the present disclosure, the hydro sails HS can roll about and move pass the main tether TM to reach the other side of the main tether TM, thereby switching the deployment of the system to the opposite side of the anchoring point AN, as illustrated in
The Generator Turbine Unit
The proposed system is not limited to a specific type of power generating turbines GTU. In principle, various types of fluid kinetic power generating machine can be used in the generator-turbine unit with proper mooring and buoyancy design. For current purposes, the example GTU of two example power generating turbines GTU was assumed. As depicted in the side view in
Accessing and Tracking Ocean Current Cores
From
Referring to
T
b cos γb=Ta cos γa=Ls (14)
Inserting the lift by the hydro sail HS,
into the above equations, the tension in the main tether TM can be expressed as
and the tension in the sail tether TS
For a system with given geometric parameters under a given flow speed V0, the tensions are functions of only the angle of attack of the hydro sail α. In accordance with an exemplary embodiment of the present disclosure, an analytical example system, comprising a single power generating turbine GTU of rotor radius R=20 m (turbine swept area At=•πR2=1257 m2) and a hydro sail HS of planform area As=1400 m2 with a Göttingen 624 wing profile, was assumed and the deployment angles, γa(α) and γb(α), with respect to different angle of attack of the hydro sail α• were calculated (referring to
Table 1 shows the tensions on the main tether and the sail tether (Tb and Ta) of the example system at two extreme positions under different flow speeds V0, calculated per eqn. (16) and (17). The example system has a single power generating turbine GTU of 40 m diameter, with a hydro sail system HS of area As=1400 m2 having a Gottingen 624 wing profile and an aspect ratio AR of 4. The two extreme positions are near α=14° and •4° and corresponding values of CLs, γb and γa and are from
Tether Construction and Drag Reduction
Cables and mooring lines in marine applications may include wire ropes, chains, polymer ropes of various types and tubular pipes. Galvanized wire ropes are widely used and of least cost per unit loading capacity per unit length. Chains are generally used in short sections at locations where collision and friction are an issue. Polymer ropes such as Dacron (polyester) and Nylon are commonly used in yachts for their lightweight and resistance to corrosion (referring to Product information from website of Jamestown Distributors of Bristol, R.I., USA, at http://www.jamestowndistributors.com/userportal/search_subCategory.do?categoryName=Rope and Running Rigging&category=87&refine=1&page=GRID, 2008, retrieved June 2015). Specifically, high-modulus polyethylene (HMPE) ropes, such as Dyneema or Spectra, have been used as wire rope replacement in oil rigging industry. They are lighter than water and have strength comparable to steel wire ropes at same rope diameters. (Referring to Gilmore J, “HMPE rope technology enables deeper and safer operations”, Offshore Engineer 2013, August (digital edition), retrieved June 2015) However, they are quite expensive (referring to Product information from website of Annapolis Performance Sailing of Annapolis, Md., USA, at http://www.apsltd.com/c-1486-single-braids-dyneema-vectran.aspx, 2015, retrieved June 2015.). Tubular pipes are used as tensioned vertical mooring lines in Tension-Leg Platforms for offshore oil rig industry. (Referring to Gerwick B C, Construction of Marine and Offshore Structures, 3rd Edition, CRC Press, 2007.)
The most economic and flexible tension loading mechanical element is wire rope. For example, a standard two inch diameter wire rope has a load capacity of about 51 tons at operating safety factor of 3.5. Using wire ropes of this size, 6 ropes can provide enough tension capacity on the main tether TM for a single turbine system operating in 1.5-1.6 m/s flow speed, according to Tab. 1. For a system with two turbines, at least 12 ropes are required. For the sail tether TS, 4 ropes are needed for a single turbine system operating in 1.5 m/s flow speed, and 8 for a two-turbine system.
In the analytical model derived above, flow drags over the tethers were ignored. The drag over the sail tether TS is small compared to the drag over the power generating turbine GTU because the sail tether TS is not very long. The purpose of the sail tether TS is to allow the hydro sail HS to pull the main tether TM from a proper distance away from the turbine so that the wakes behind the hydro sail HS have minimal effect on the pattern of the flow entering the power generating turbine GTU. This proper distance, for example, if taking 4 to 6 times the diameter of the power generating turbine GTU, following typical spacing between adjacent wind turbines (referring to Kuhn M, “Offshore Windfarms”, Chap. 16 in Wind power plants: Fundamentals, Design, Construction and Operation, ed. by Gasch R and Twele J, Berlin: Springer-Verlag, 2012), is only 160 to 240 meters, for turbine rotor diameter of 40 m. The frontal area of the tether is thus small compared to the swept area of the turbine At.
Because the sail tether TS is comparatively shorts, its weight effect to the whole system is also negligible. Taking the case of Vo=1.5 m/s in Tab. 1 for instance, four 240 m long 2-inch diameter wire ropes, each with a loading capacity of 51 ton at safety factor of 3.5, weigh about 10.6 tons, since a standard 2-inch diameter wire rope weighs 11.02 kg per meter (7.39 lb/ft)(referring to McClamrock M, “Wire rope chart—6×37 & 6×19, IWRC, EIPS rope”, in Ingersollrand website, Jul. 28, 2000, retrieved December 2014). This weight is small compared to the maximal tension 219 ton in the ropes. So the vertical deflection of the sail tether TS will be small.
As for the main tether TM, since it can be several kilometers long, the weight and the effect of the tether's projected frontal area can become significant. Special arrangements and designs can reduce their effects.
The flow drag over a single rope laid out as the main tether TM can be expressed as
wherein CDc is the drag coefficient of the tether, Acf is the projected frontal area of the rope, lc is the length of the rope, and dc is the diameter of the tether. The significance of this drag Dc over the tether rope can be evaluated by comparing it to the drag over the turbine Dt,
wherein CDt is the drag coefficient (or called thrust coefficient) of the turbine, as
A single rope can be seen as a long slender cylinder oriented at an oblique angle with respect to the direction of current flow. Therefore its cross-sectional profile appears as an ellipse with respect to the flow. And it is so long so that it can be treated as a 2D body. The drag coefficient CDc of a 2D body with an elliptical profile in a turbulent flow is 0.1˜0.2 (referring to Shames I H, Mechanics of Fluids, 2nd edition, Chapter 10 Boundary-Layer Theory, New York: McGraw Hill, 1982.). In accordance with an exemplary embodiment of the present disclosure, with the main deployment angle γb between 40°˜74° and the turbine thrust coefficient CDt=0.89, further assuming a wire rope of lc=1000 m and dc=2 inch=0.0508 m, the ratio of drags from eqn. (20) can be estimated to be
In the cases of multiple ropes, this ratio can be roughly maintained by aligning ropes in a horizontal array and covering the ropes with streamlined covers to minimize the frontal area and the drag coefficient. In accordance with an exemplary embodiment of the present disclosure, as illustrated in
Therefore, flow drags over the main tether TM can be ignored in the analytical model.
To tether a 2-turbine example system in a flow of 1.6 m/s, 12 2-inch wire ropes are required. If the length is 10 km (10,000 meters), the main tether TM weight will be about 1322.4 tons in total, based on rope weight data (referring to McClamrock M, “Wire rope chart—6×37 & 6×19, IWRC, EIPS rope”, in Ingersollrand website, Jul. 28, 2000, retrieved December 2014). Buoys will be required to keep the tether afloat or near neutral buoyancy so that it will not drag down the system.
The buoy system must be designed with a total frontal area as small as possible, while providing enough buoyancy. An ellipsoid body provides a very small drag coefficient, as similar shapes used on airships and submarines have shown. An ellipsoid with an aspect ratio of 1:4 (minor axis to major axis) in turbulent flow has a drag coefficient CDb as low as 0.06 (referring to Shames I H, Mechanics of Fluids, 2nd edition, Chapter 10 Boundary-Layer Theory, New York: McGraw Hill, 1982.). The buoyancy of an immersed ellipsoid buoy is
wherein Ra is the semi-minor axis and Rc is the semi-major axis of the ellipsoid. The drag over the ellipsoid is
D
b=(CDbπRa2)ρV02/2 (25)
wherein Ra2 is the projected frontal area. Assuming a total amount of buoyancy Bb tot is needed, the number of buoys required is
n
b
=B
b tot/[ρ(4/3πRa2Rc)] (26)
The total drag from the buoys is then
D
b tot
=n
b
D
b=3Bb totCDbρV02/(8Rc) (27)
Accordingly, for a fixed amount of total buoyancy, larger size of individual buoys, or less number of buoys, results in less total drag. This is because buoyancy is proportional to the cube of the linear dimension while drag is proportional to the square of it. In summary, buoys of large volume with ellipsoidal shape should be used.
In accordance with an exemplary embodiment of the present disclosure, assuming 20 buoys are used on a 10 km long main tether TM, each buoy needs to carry 500 m, or 66.1 ton, which is equivalent to about 64.5 m3 of seawater. Further assuming the buoy is an ellipsoid with an aspect ratio of 1:4 and has a buoyancy efficiency of 0.9, the volume and the size of the buoy can be found as follows,
wherein Ra=1.63 (m), Rc=4 Ra=6.52 (m)
The effect of the drag over buoys can be evaluated by comparing it to the drag over the tether without buoys, per eqns. (18) and (25),
wherein Dcs is the drag over the 500 m section of the main tether TM and lcs=500 m. The two drag coefficients CDb and CDc are both 0.06 and the deployment angle γb varies between 40°˜74°, as described before. Plugging in these numbers gives the ratio of drags
Combining eqn. (23) and (30), the combined flow drag over the 10 km tether with buoys, in comparison to the drag over the turbines, is then
Therefore, flow drags over the main tether TM with buoys can be ignored in the analytical model and the tethers appear straight on x-y plane, as depicted in
In the buoy system design described above, a limited number of large size buoys distributed along the tether are used in order to reduce flow drag. This is essentially hanging long sections of tether on floating buoys spaced over large, variable spans. A tether section between two supporting buoys deflects downward and forms a curve. Therefore, it is necessary to check the effect of these curves on the total length of the main tether TM, which affects the actual location of the system of power generating turbines GTU and hydro sails HS.
The theory of catenary gives the shape of a cable suspended between two supports and the relation between the length of a cable and its span as follows, (Referring to Stahl A W, Transmission of Power by Wire Ropes, 2nd ed., New York: D. Van Nostrand Company, 1889.)
wherein w is cable weight per unit length, Tc is tension at lowest position (center) of the cable, which is the origin of (x, y), and l is the length of the curve from the origin to a position x. Assuming the length of the tether section suspended between two buoys is lcs and the span is sc, their relation can therefore be expressed as
Tb is the tension in the main tether TM on horizontal plane, as calculated by eqn. (16). wci is the net weight per unit length of the main tether TM immersed in seawater, which has the following relation with the tether's weight per unit length in air,
Continuing from the 2-turbine example system of 12 2-inch ropes and lcs=500 m discussed earlier, the weight of the main tether TM per unit length, in air, is
w
c=11.02 kgw/m×12=132.24 kgw/m.
With the above information and using the tension data from Tab. 1, the span between adjacent buoys in a few typical cases were calculated by using eqn. (34) and are shown in Tab. 2. It can be seen that when the system is extended to the outermost position in the rated 1.5 m/s flow, the tether is almost straight. Only when the system moves to the inner positions and are under lower current velocities, the span starts to decrease due to reduced tension. But even in the case of slow flow of 0.5 m/s, the overall loss of effective tether length is only 324 m, out of 10 km, at the outermost position. Only in the innermost position, the loss of effective tether length reaches 10%. But since in this position the system is distributed almost downstream, this loss does not matter much
In summary, within the targeted operating ranges of the system, the effect of tether deflection due to catenary on the capacity of horizontal displacement of the system is very small.
Mooring of Power Cables
There are two ways to connect power transmission cables from the power generating turbine GTU to shore. One way is to lay the cables from the power generating turbines GTU along the main tether TM, by attaching them to the tether, to the location of the anchoring point AN, and then from the anchoring point AN to the shore on the seafloor. The advantage of this approach is that only the part of the power cable attached to the main tether TM requires additional buoys and these additional buoys can be integrated with the buoy system of the main tether TM. However, laying power cables on deep seafloor involves very significant construction costs.
The other way is to lay the cables separately and use a separate buoy system to suspend the cables, as illustrated in
A section of the power cable suspended between two adjacent buoys deflects downward due to its own weight. It also deflects toward the downstream direction of the current flow due to flow drag. The actual span of the power cable is therefore less than the length of the cable. As an approximation, this can be analyzed by applying the catenary equations in the two directions separately.
Assuming the length of a cable section suspended between two buoys is lpcs and the span is spc, their relation can be expressed, similar to eqn. (34), as
wherein wpci is cable weight per unit length in seawater and Tw is tension caused by the weight. It is assumed that the power cable first forms its shape by its weight and then the flow drag shapes its final curve in the horizontal direction, with the horizontal flow drag averaged over the entire cable length, expressed as wd, acting as the parameter of cable specific weight in the above equation. Therefore, the relation between the final total span of the power cable Spct and the span before the application of the flow drag nspc is
wherein Td is the tension caused by the horizontal flow drag and n is the number of power cable sections. And wd can be expressed as follows,
wherein Dpcs is the flow drag over a single cable section, Dpcb is the flow drag over a single buoy, dpc is the diameter of the power cable, CDpc is the drag coefficient of the cable, CDpcb is the drag coefficient of the buoy, Rb2 is the frontal area of the buoy and Vc is the flow speed. The total tension on the cable is therefore (Tw+Td), which will be taken by steel armor wires that are usually placed on the surface layer of submarine power cables.
Accordingly, design of the mooring system is to use eqns. (36) and (37) to select total power cable length, desired total span, length of cable section between adjacent buoys and span between buoys in order to maintain the total tension in the power cable within the endurance limit of the steel armor wires and to keep the tension small enough compared to the lift force of the hydro sail HS so that the tension in the power cable does not affect the function of the hydro sail HS too much.
In accordance with an exemplary embodiment of the present disclosure, a 2-turbine example system is discussed below.
The 2-turbine example system operating under 1.5 m/s current has a power generation capacity slightly above 2 MW, according to Tab. 1. If the total power transmission capacity is set to 3 MW and the generators use 3-phase delta connection, then a 3-core cable with each core wire having a capacity of 2 MW is enough to meet the requirement. A typical 20 kV 3-core submarine cable capable of carrying 200 A current for off-shore wind turbine connection can be used. For example, one such cable, SAX-W 35, has a total air weight of 19.4 kg/m and an outer diameter of 91 mm, which gave an estimated net weight in seawater wpci of 12.7 kg/m. The cable uses copper cores with steel armor wires of 5 mm diameters around the cable surface layer, which gave an estimate of endurance tensile limit of about 15 ton. The design target was to keep the total tension (Tw+Td) in the power cable below this endurance tensile limit and small enough compared to the lift force of the hydro sail HS during system operation, which is from 25 to 250 ton in flow speed range of 1.2-1.6 m/s, as per Tab. 1.
Flow drag over the cable must be kept low in order to keep tension in cable low. Both the flow speed Vc and the drag coefficient CDpc must be reduced to achieve the target. It is desirable to lay the cable in a depth of low current speed. For example, in the Kuroshio southeast of Taiwan, averaged current speed goes down to 0.2-0.0 m/s at a depth of 200 m. Adding streamlined covers to the power cable can further reduce drag coefficient. For example, drag coefficient of a 2D circular profile can be up to 1.2 in slow laminar flow (referring to Shames I H, Mechanics of Fluids, 2nd edition, Chapter 10 Boundary-Layer Theory, New York: McGraw Hill, 1982.). Under a current speed of 0.1 m/s, covering the power cable with streamlined covers with aspect ratio over 4:1 and chord length over 1 meter can maintain the flow in turbulent condition and bring the drag coefficient CDpc down to 0.1. The 1-meter chord length may appear oversized to a single cable of 91 mm diameter. However, when multiple units of the 2-turbine system are deployed in formation, multiple power cables can be aligned in an array and the over 1 meter wide covers just fit, similar to the situation shown in
With the above considerations, an example design was made. A cable section length of lpcs=250 m was selected. The corresponding buoy to keep the cable near neutral buoyancy has a semi-minor axis Rb=0.59 m, assuming 1:4 aspect ratio and 0.9 buoyancy efficiency. It was assumed that the span between adjacent buoys spc was affected by cable weight only and varied from 175 m to 225 m when the system was at the two extreme positions. The total horizontal span Spct, after adding the flow drag effect, was set at 20,000 m and 25,000 m when the system was at the two extreme positions. Thus the cable could extend at least 20 km off shore and have a range of horizontal displacement of 5 km. As a result, the total number of buoys (or cable sections) n=125 and the total cable length was 31,250 m.
The calculated flow drag and tensions in the cable corresponding to the two extreme positions are shown in Tab. 3. Total flow drag over the whole power cable with its buoys can be maintained under a few tons, only a small fraction of the tensions in the main tether under operating conditions, as shown in Tab. 1. Similarly, the total tension in the power cable can also be limited under a few tons, much smaller compared to the operating lift of the hydro sail HS.
In cases when the power cable does exert significant force on the power generating turbine GTU and the hydro sail HS system, either the size of the hydro sail HS should be increased or additional lifting (pulling) mechanisms be added, such as small hydro sails HS attached to the buoys or buoys of shape of sails, to counter this force.
The power cable should be submerged but suspended in desired depth. This can be done by applying the so-called sub-merged buoyant structure (referring to Gerwick B C, Construction of Marine and Offshore Structures, 3rd ed., pp. 740, CRC Press, 2007), which can be implemented by using buoys of different sizes or by arranging buoys at varying spacing along the cable so that not only the power cable section between any two adjacent buoys has a downward deflection due to catenary, the whole cable and buoys system also has multiple portions of catenary curves. As a result, if any buoys along the cable moves upward, then those buoys will pick up more cable length and the increased cable weight will pull those buoys back down. If any buoys moves downward, then those buoys carry less cable weight and hence will move back up. The depth and the curvature of the whole system can be set by changing magnitude and direction of the tension on the whole cable, by steering the hydro sails HS
a2D circular profile in turbulent flow
b2D elliptic profile with aspect ratio over 4:1 in turbulent flow
Large Scale Formations
In accordance with an exemplary embodiment of the present disclosure, multiple GTUs (power generating turbine units) can be moored together to become a linear array. As illustrated in
When a linear array system changes its lateral position, i.e., changing the deployment angle γb, m of the main tether TM, to pursue the fast core of the ocean current, it is preferable to keep the deployment angle γb, a of the array tether TA unchanged. Otherwise, the frontal width of the linear array facing the current will change, which may affect energy capture efficiency and can make formation of multiple linear arrays more complicated. This is because, although the overall width of a major ocean current can be up to 100 km, the width of its fastest core or a main branch of it can be as narrow as only a few thousand meters and therefore if a long linear array is deployed at small array angles the frontal width of it could become too large for the fast core to fully cover.
The function of this two-group arrangement of hydro sails HS can be further explained using
This two-group arrangement does not increase the total sail area. Numbers from Tab. 1 indicate that maintaining a large array deployment angle γb, a needs only a fraction of the maximal pull from the hydro sails HS. Therefore, most of the full sail capacities can be moved away from individual stages and placed into the leading section to achieve this arrangement. As shown in the example design of
With this two-group arrangement, a 2D formation with a roughly fixed array deployment angle but a variable main deployment angle can be formed by placing multiple linear arrays side by side and mooring them at closely spaced anchoring locations.
Large scale deployment can be formed by increasing the length and capacity of each linear array in the 2D formation, while maintaining the overall system layout and deployment angles. Multiple 2D formations can also be placed side by side to increase total frontal width of the systems, as illustrated in
Mechanism for Adjusting Center of Mass of the Hydro Sail
When the hydro sail HS is oriented near vertical position, the buoys near top end and a ballast (or the weight of the frame structure) help to keep the sail stable. For the hydro sail HS to perform a rolling maneuver, as depicted in
Regarding ocean current velocity fluctuates,
Basic Anchoring Approach 1: Deadweight-On-Slope
In accordance with an exemplary embodiment of the present disclosure, two methods for anchoring are presented. The basic concept of the first method is to find slopes facing the direction of flow in the undersea terrain to deploy deadweight anchors and make use of gravity on the inclined surface and friction induced by the tension of the anchor line to increase anchor capacity.
In the case of a deadweight anchor on horizontal seafloor, as shown in
T
al cos θal≤f(W−Tal sin θal) (39)
wherein major force acting on the system is tension Tal in the tether, W is the gravitational force, θal is the angle of the anchor line, f is the friction coefficient between the anchor and the seafloor and (W−Tal sin θal) is the normal force to the seafloor. The above relation leads to the following result, maximal horizontal force measured as fraction of the net weight of the deadweight in seawater,
T
al cos θal/W≤f cos θal/(cos θal+f sin θal) (40)
which is the effective horizontal capacity (and also effective friction coefficient) of a deadweight anchor on a horizontal seafloor.
In the case of the Deadweight-on-slope anchor, as shown in
F
nf
=f[W cos θslope+Tal sin(θslope−θal)] (41)
wherein •θslope • is the angel of the slope and •θal • is the angle of the anchor line. Take note that the term Tal sin(θslope−θal) is the force component from the tension in the anchor line acting at normal direction to the surface of the slope. If (θslope−θa)>0, then this term enhances the friction pull. If (θslope−θa)<0, then it decreases the friction pull. Another force component resisting the pull is direct gravitational force from deadweight component pointing down the slope,
F
s
=W sin θslope (42)
When the anchor line tends to pull the deadweight upward the slope, the tension in the anchor line reaches the extent that its component along the surface of the slope equals the total downward pull on the anchor along the slope surface Fnf+Fs, that is,
T
al cos(θslope−θal)=Fnf+Fs (43)
Combining eqns. (41)-(43) and rearranging gives the expression of the effective horizontal capacity of a deadweight anchor on a slope,
T
al cos θal/W=(f+tan θslope)/(1+tan θal tan θslope−f tan θslope+f tan θal) (44)
In the special case of θslope=θal, eqn. (44) becomes
T
al cos θal/W=(f+tan θal)/[1+(tan θal)2]=f(cos θal)2+sin θal cos θal (45)
Basic Anchoring Approach 2: Drag-Stop Anchoring
The second method is called Drag-stop anchoring. This method is to be applied on a firm rock base. It finds on the rock terrain a step-like structure, or a shallow protrusion, with a very steep or almost vertical riser edge facing the direction of the flow and places a deadweight anchor against the riser edge to use the step structure as a stop, or a movement restrictor. By setting the anchor and the anchor line against the stop, the anchor capacity is no longer limited by the contact friction coefficient but depends on the strength of the step structure and the dimension of the anchor.
T
al cos(θal−θslope)Ha≤W cos θslopeLa/2+W sin θslopeHa/2 (46)
T
al sin(θal−θslope)La≤W cos θslopeLa/2−W sin θslopeHa/2 (47)
wherein La is the length of the anchor block and Ha is the height of the anchor block, eqns. (46) and (47) lead to the following two relations limiting the horizontal anchor efficiency:
T
al cos θal/W≤[cos θslope/(cos θslope+tan θal sin θslope)]La/(2Ha)+sin θslope/[2(cos θslope+tan θal sin θslope)] (48)
T
al cos θal/W≤cos θslope/[2(tan θal cos θslope−sin θslope)]−(sin θslope/[tan θal cos θslope−sin θslope)]Ha/(2La) (49)
In the case where the seafloor is flat, i.e. θslope=0, the two relations become
T
al cos θal/W≤0.5La/Ha (50)
T
al cos θal/W≤0.5/tan θal (51)
which indicate that θal should be small and La/Ha should be large in order to have large horizontal capacity.
Total capacity of such a Drag-stop style anchor should further include the weight and friction effect of the anchor block. That is, corresponding capacities from
The tension in the anchor line varies in response to flow speed, turbine loading and change of the main tether deployment angle γb. When the tension in the anchor line decreases, it is necessary to prevent the deadweight anchor from sliding down the slope and dragging the system into the deep. This can be dealt with in several ways. First of all, the static friction between the anchor and the slope reverses its direction when the anchor tends to slide downward and is found to be able to prevent downward sliding in most cases. The following condition will prevent the anchor from actually sliding down,
T
al cos(θal−θslope)±Fnf≥Fs
Inserting eqns. (41) and (42) gives
T
al cos θal/W≤(−f+tan θslope)/(1+tan θal tan θslope+f tan θslope−f tan θal)
This is the minimal horizontal tension on the anchor line, expressed as a fraction of the net deadweight, needed to prevent the anchor from sliding downward. Calculations using the conditions and design parameters of
If static friction alone is not enough to prevent downward sliding, then additional upward forces can be generated by adding traditional deadweights for reverse directions, since the required minimal tension is small, as shown in
Anchor Construction, Implementation and Deployment
In accordance with an exemplary embodiment of the present disclosure, an example power generating turbine GTU of 40 m diameter and an example hydro sail system HS of planform area 1400 m2 using Gottingen 624 airfoil profile were used for analysis. Assuming an example generator-turbine unit GTU comprises 2 such turbines and a set of hydro sails HS of twice the above planform area, the corresponding maximal tension on the main tether TM in a current flow of 1.5-1.6 m/s will be about 600 tons, per Tab. 1 of Ref [Tsao C C, “Marine Current Power with Cross-stream Active Mooring: Part II”, submitted to this journal in April 2016.].
Assuming the length of the main tether TM is 5˜10 km and the depth of the anchoring point AN is 200˜500 meters, the corresponding anchor line angle θal will be about 1°˜6°. Applying the Deadweight-on-slope method under the best conditions, an anchor capacity of 0.8˜2 can be obtained, per
In practical implementations, the most ideal situation is that suitable natural step structures can be found on bedrocks in preferred sites. Drag-stop anchors can be used and submarine engineering can be kept to the minimum. High resolution side scan sonar may be applied for searching such locations. Anchor blocks can be in the form of prefabricated caissons. They can be towed to locations floating on water by tugs and then flooded and lowered into positions on the seabed.
A natural step structure on unmodified bedrock surface is most likely to have irregular shapes. Therefore, it is desirable to make an anchor block capable of conforming to the shape in order to have maximal contact area. In accordance with an exemplary embodiment of the present disclosure, one approach is to make the front end of the anchor block collapsible, such as one design example of concrete with a built-in structure with voids as shown in
If ideal step structures cannot be found on natural bedrock surfaces, then they can be made by modifying natural bedrock surfaces by cutting or controlled expositions. For example, subsea abrasive water jet cutting technology can now operate at depth to 3000 m and cut steel up to 250 mm thick (referring to Maslin E, “Subsea waterjet cutting goes ultra-deep and ultra-high pressure”, OE:2013/October (Digital Edition), retrieved January 2016) or highly reinforced concrete up to 1200 mm thick (referring to Anonymous, “UHP Abrasive Water Jet Cutting”, in company website of the DECO nv of Brugge, Belgium, retrieved February 2016). By cutting multiple slits of different orientation on a bulge of a rock surface, a notch can be made and can be used as a step structure, as illustrated in
In accordance with an exemplary embodiment of the present disclosure, two sets of step structures for two sets of anchors can be oriented with a relative angle and jointly hold the main tether TM to accommodate the variation of the main deployment angle of the system γb, as illustrated in
Cutting step structures out of bedrocks still involves subsea operations. However, the operation cost is expected to be much lower than drilling or piling because only materials in the slits indicated in
On the other hand, applying Deadweight-on-slope anchors basically does not require any difficult subsea operation. But it needs more anchor mass due to lower anchor efficiency, and more anchor mass means more transportations and operations by surface vessels, compared to using Drag-stop anchors. The selection will likely depend on actual situation and detailed cost analysis.
Usual materials for anchors include steel and concrete. Concrete, based on density of 2,400 kg/m3 (referring to Anonymous, “Concrete in Practice: what, why and how?” CIP 31, pub. by National Ready Mixed Concrete Association, 2000, retrieved February 2016), has a net weight of 1,400 kgw per cubic meter in water. The retail price (ready to pour) is about US$75˜150 per cubic yard (0.765 m3), which corresponds to a cost of US$70˜140 per ton of net weight in water. Steel, on the other hand, costs about US$470˜820 per ton of net weight in water. Using concrete is obviously the more economical way.
The compressive strength of concrete can be over 25 MPa (referring to Anonymous, “Concrete in Practice: what, why and how?” CIP 31, pub. by National Ready Mixed Concrete Association, 2000, retrieved February 2016). At a compressive strength of 25 MPa, an apparent contact area of only 0.25 m2 is enough to withstand the 600 tons of maximal anchoring pull generated by one example GTU. A few square meters of contact area in a Drag-stop anchor setup can anchor a linear array of tens of GTUs.
An anchor block weighing 150 ton, capable of anchoring one example GTU, should have an apparent volume over 150 m3, e.g., a dimension of 12 m long by 6.25 m wide by 2 m high, giving La/Ha=6, in order to float as a caisson.
By making the anchor blocks into shapes that can be loosely interlocked and stacked up, as illustrated in an example design in
System Failure Mode Designs
Preferably, to prevent the system from damage or loss, the turbine blades should have pitch control capability so that they can be put to feather positions to reduce thrust drag in cases of sudden current velocity increase or flow direction change into non-dominant directions.
Possible mooring failures include scenarios such as tether breaking or, in the case of Drag-stop anchor, step structure breaking or anchor skidding off the step, for example in a very severe earthquake. One safeguard to step structure failure is to cut parallel redundant grooves and make redundant protruding features at the bottom of the leading anchor block so that if the block is pulled and moved, a new stop configuration can form.
The system should be made to be close to neutral buoyancy but still capable of floating. In operations, the hydro sails and the horizontal front connecting board connecting the two turbines pull the system down to operation depth. In case of mooring failure, the system can float up and will not be lost in sea.
Speed Adjustment Schemes
Adjusting the angle of attack of the hydro sail HS can control its outward movement speed. To move fast, the hydro sail HS can pitch to an angle of attack larger than the value required by static balancing at the destination, that is, overshooting the pitch, and the system can obtain a larger pull and a higher average speed. When the system moves near the final position, the hydro sail HS can then pitch back to the target angle. If the flow variation is slow, then the hydro sail HS can also pitch to a smaller angle of attack.
If the turbine continue to generate power at the maximal Betz efficiency during the process of system movement, the turbine takes very strong thrust, which limits the speed of system movement. However, if the turbine blades are pitched toward feather, thrust over the turbine can be reduced significantly and higher motion speed can be achieved.
As for system speeds in an inward movement, it can be deduced that the initial inward speed cannot be faster than the drifting speed, which is explained below. In an inward movement, regardless of the final destination, the hydro sail HS can pitch to a small angle of attack at the beginning phase so that the tension in the sail tether becomes minimal during most time of the process of movement. Because of the loss of strong outward pull from the hydro sail HS, the main tether TM and the cables between the multi-line joint TJ also lose tensions in the beginning phase. As a result, the system drifts and current flows carry the turbine downstream and inwards, tethered only by the main tether TM. These are the limits of the initial inward speed of the example system. Increasing the angle of attack of the hydro sail HS can increase outward pull and thereby slow down the inward movement. When γb approaches the desired final angle, the hydro sail HS can pitch to the desired angle of attack to brake and let the system settle to the final destination.
Conceptual Designs and Feasibility Studies
An alternative and cost-effective approach for a linear array to obtain large capacity of lateral displacement is to use a comparatively short main tether TM and transfer the linear array among multiple anchoring points, while the system can still sway laterally when anchored to an anchoring point. In this way, the range of horizontal displacement of the linear array is only limited by the number and spans of anchoring points. If an efficient and economic method can be designed and developed, this approach of lateral transfer of anchoring location can have significant cost advantage over the use of long tethers because anchors account for only a small component in the cost structure of the CSAM system. Considering that the need to accommodate LM effects is primarily a precaution for a long term alternative rather than a short term handling, the combination of shorter tethers with additional anchoring points probably makes more sense. The feature of allowing concentrated anchoring of long linear arrays of the CSAM concept is also advantageous for this approach.
In the approach of transferring among multiple anchoring points, a tug boat, or a group of tugboats, can be used to tow at the tether after it is detached from an anchor and move a whole linear array to another anchoring point.
The technical feasibility of this tugboat-based transfer system can be illustrated by a preliminary analysis on tugboat requirements and system transfer speed.
First, the tugboats need to have enough bollard pull capacity to tow a whole linear array, which is to overcome the flow drag over the whole linear array. Using the previously mentioned example turbine as example, under a current flow of 1.5-1.6 m/s, a power generating turbine unit (GTU) comprising 2 example turbines needs a system of the aforementioned hydro sails with a total planform area of 2×1400 m2 to form a CSAM stage and a main tether comprising 12 2-inch steel wire ropes (or tension members of similar capacity) to endure the corresponding maximal operating tension of 600 ton. For an example long linear array comprising 3×8 (24) example GTUs, its main tether will need 24×12 2-inch steel wire ropes, which can be aligned and packaged in parallel into a formation as shown in
wherein CDt is drag coefficient (=0.89 by Betz theory) of a turbine and Att is total swept area of all turbines. In a flow of constant speed, Dtt is constant. Therefore, it is convenient to discuss flow drags of other parts of the system or under different operating conditions with respect to Dtt.
When the whole example linear array is in operation and the deployment angle γb, m is small, the current flows across the tether, as shown in position 3 of
wherein CDcc is the cross flow drag coefficient and Acf the projected frontal area of the tether. The significance of this drag Dcc over the tether can be evaluated by comparing it to the drag over all turbines Dtt, as
Because of its length, the tether can be treated as a 2D body and its cross-sectional profile still appears elliptical with respect to the flow. The drag coefficient CDc of a 2D body with an elliptical profile in a turbulent flow is 0.1˜0.2 (referring to Shames I. H. Mechanics of Fluids, 2nd edition, Chapter 10: Boundary-Layer Theory. New York: McGraw Hill, 1982). The projected frontal area of the tether can be expressed as
A
cf
=l
c
t
c cos γb (55)
wherein lc and tc are length and thickness of the tether. For the example long linear system, with the deployment angle γb between 40°˜74°, tc≈0.5 m from
When the linear array is off operational mode and ready to be towed, the turbine blades should be feathered and the hydro sails HS should also be placed at an angle of attack that induces minimal drag and lift in order to reduce the drag over the detached linear array in the tow. The total drag over the whole linear array includes the flow drag over the turbines Dttf, the hydro sails Dstf, tethers Dcl and the buoys that suspend the tethers Db, that is,
D
total, 10 km, 3×8 GTUs
=D
ttf
+D
stf
+D
cl
+D
b (57)
In eqn. (57), Dcl is the drag caused by longitudinal flow along the tethers because both the main tether and the array tether now lay in the downstream direction. To estimate Dcl, the elliptic cross-sectional profile of the covering of the tether can be approximated as segments of a circle and the results of longitudinal drag by flow along a cylinder can be applied. That is,
wherein Acs is the total surface area of the tether and CDcl is between 0.002 and 0.02, depending on surface roughness, referring to Reid R. O.; Wilson B. W. Boundary Flow along a Circular Cylinder. National Engineering and Science Company, TR 204-4 (March 1962). For the example linear array of 3×8 GTUs with a 10 km long tether of a construction same as
Buoys are attached along the tethers to keep the tethers near neutral buoyancy so that the weights of the tethers do not sink the system to the bottom of sea. For a fixed amount of total buoyancy, larger size of individual buoys, or less number of buoys, results in less total drag. This is because buoyancy is proportional to the cube of a linear dimension while drag is proportional to the square of it. Therefore, buoys of large volume with ellipsoidal shape should be used. For example, assuming 20 buoys are used on the 10 km long main tether of the example linear array, each buoy needs to carry 500 m of the tether. Based on the construction shown in
with nb=20 and Ra=4.7 m. For CDcl from 0.002 to 0.02, the ratio Db/Dcl is from 1.0 to 0.1. With eqn. (59), this leads to
The flow drag over the feathered turbines Duf can also be estimated relative to the full load drag Dtt as
wherein Dtf is drag over a single turbine under feathered condition, Atf is the planform area of the non-rotating turbine blades and CDff is the drag coefficient of the turbine under feathered condition, which is the drag coefficient of the turbine blade as a wing profile. The ratio Atf/At is basically the degree of solidity of the rotor, which is roughly 10% for turbine blades of a tip speed ratio around 5. The rotor blade as a wing profile generally has a drag coefficient less than 0.02. Therefore, the ratio Dttf/Dtt is less than 0.22%.
As for the hydro sail, when the angle of attack is set to minimum, α=4°, the drag coefficient of the example hydro sail CDs is about 0.02 (per
wherein Ds is drag over a hydro sail.
Putting all the above results into eqn. (57) gives the total flow drag over the example linear array as
Thus, under a flow speed of 1 m/s, Dtt=2,750 ton of force and the total flow drag is about 83˜121 ton. Most drag comes from the hydro sails, because they have most of the surface areas that are causing drags. This drag can be reduced by submerging the system into a larger depth where current flows slower, making use of the quadratic relation of drag to flow speed. For example, if the flow speed is reduced to 0.7 m/s, then the drag can be reduced to less than 50%, or 40˜60 ton. A tugboat of over 7,000-10,000 hp (5220-7460 kW) generally have a bollard pull of over 100 ton. Regular harbor tugboats of over 3˜4000 hp have about 50˜60 ton of bollard pull (referring to For example, see data from http://www.sunmachinery.com/tug_boats_for_sale.html (Accessed September 2016)). Therefore, several tugboats of such capacities working together will be able to hold the long linear array still in a current flow of about 0.7˜1.0 m/s or move the linear array at a slightly faster speed, which is sufficient for the towing and repositioning operations described in
The rate of lateral movement by this tugboat based transfer system can be estimated based on service speeds of typical tugboats, about 10 to 15 knot (5-7.5 m/s, or 18-27 km/hr). Assuming a spacing of 10 km between adjacent anchoring points, the traveling time of a round trip between two adjacent anchoring points can be under 1 hour. Further assuming reasonably swift connection/disconnection of towing lines and coupling/decoupling of anchor lines (tethers) and power transmission lines, lateral transfer of 1 linear array over one anchoring point step of 10 km should be able to be completed in 2 hours. Thus, in one work day of 12 hours, 6 linear arrays can be transferred for 10 km, or 3 linear arrays for 20 km, by one small group of tugboats. With multiple shifts and/or automation, the rate of transfer could be doubled.
In the transfer of anchoring positions, power transmission cable connections must also be considered. When a linear array is anchored to a fixed anchoring point and lateral displacements are performed only by the sway of the CSAM system, a suspended but fixed power cable connection system can be applied, as depicted in
Because the physical size and weight of the power cable corresponding to the example turbine is comparatively much smaller than the corresponding tether, the inclusion of the power cable size to the tethers does not significantly change the numbers of flow drags obtained from the previous analysis.
Auxiliary Anchoring Against Eddies Disturbances
The layout of the proposed CSAM system features power generating turbines amounted on long tethers in linear arrays anchored to limited and concentrated locations. The formation works best in the ability to follow the flow streams of the current in large longitudinal distances. However, in the pass of a circular flow pattern, which could be caused by a passing ocean eddy or a typhoon, or other undesirable temporary flow patterns, additional anchoring features will be needed to prevent disruption of the system, especially in a large scale implementation.
In principle, a whole linear array of turbines with the CSAM system can be made to follow and rotate with the change of flow direction, since the system is anchored basically to one point. However, the rotation mechanism at the anchoring point can be complicated and the rotation of power transmission cables also needs to be considered, especially when multiple linear arrays are considered.
A simpler approach is to moor the linear array using auxiliary anchors along the array tether to maintain the orientation of the linear array during the pass of an unsteady flow pattern. The flow speed inside an ocean eddy is usually slow. Therefore, during this temporary cyclonic flow pattern, the main goals should be maintaining system formation and preventing damage, rather than continuing power generation. Therefore, the turbines and the hydro sails can be feathered to reduce drag whenever needed. Further, slower flow corresponds to smaller flow drag over the system. As a result, a small number of anchors of lower capacity at strategic locations will be able to maintain the linear array in position. In accordance with an exemplary embodiment of the present disclosure,
In order not to affect the functions of lateral sway of the CSAM system and the anchoring position transfer system, the auxiliary anchors should be retractable and detachable so that they can be engaged or disengaged when needed. A detachable mooring system can be achieved by deploying from the linear array a retractable mooring line with an anchor coupling mechanism at its tip down to the seafloor to hook onto a corresponding anchoring point pre-installed on the seafloor. A remote controlled electric winch can deploy or retract the mooring line. The anchor coupling mechanism can also be actuated by electricity drawn from the system and be controlled remotely or automatically. One issue of this detachable mooring system is how to make sure that the deployed mooring line finds and then engages the pre-installed anchoring point. In accordance with an exemplary embodiment of the present disclosure,
In accordance with an exemplary embodiment of the present disclosure,
In the CSAM system design, the GTU is attached to the array tether by two mooring lines CA so that the GTU can follow the flow direction without interfering with the array tether TA. The GTU together with a front connecting board FCB is made to have neutral buoyancy and the front connecting board can also provide additional lift to raise the GTU above the array tether. The hydro sail HS is also attached to the array tether via a sail tether so that the sail is not positioned directly in front of the GTU and the wakes after the sail do not affect the power generating turbines. When the main tether TM and the array tether TA are anchored by the auxiliary anchors and are under the influence of a circular flow pattern, the movement of the GTUs and the hydro sails HS also need to be restricted to avoid rotations over 360 degree. In general, a restraining rigging system of winches RW and rigs (TR and SR) can be applied to pull on the GTUs (at the front center board) and the hydro sails (near the tail) to prevent over rotations, as depicted in
System of Kuroshio Power Plants South of Japan
Although the invention is mainly described in reference to applications in ocean or marine current power generation, it should be noted that this Cross-stream Active Mooring concept can also be applied to moor payloads other than power generating turbines. For examples, sensors such as sonars or flow velocity meters or underwater microphones can be the payloads. These devices can be position across a fluid flow, including either a river or a tidal current, and can be moved in the fluid by adjusting the hydro sail.
Besides marine current or a river, the invention can also be applied to a situation of relative fluid flow, such as deploying and towing a payload with a hydro sail from a traveling vessel in a body of water and using the traveling vessel as anchoring point.
Although the invention is mainly described using wing-shaped hydro sails as the means for utilizing the fluid flow to create a fluid dynamic force to laterally pull a tethered payload, a device of other shape or construction can also be used as long as a it creates a fluid dynamic lift in a flow. For example, an ellipsoid body or a flat plate with an angle of attack in a flow can generate a fluid dynamic lift. Therefore, in the broadest concept, the hydro sail can be any fluid dynamic lift generating device.
It should also be noted that there are ways other than using control surfaces (such as flaps) on wings to adjust the angle of attack of a hydro sail or a glider. One example is to pull and change lengths of selective strings in the rigging system (RS). This can cause change of magnitude and angle of fluid dynamic lift force on the system
It should also be noted that there are ways other than using ballast weights and buoys attached to ropes to adjust the center of mass of the hydro sail. One example is to use two bags connected by a tubing system with a pump to move waters (as ballast) and air (as buoy) around between the two bags.
It should also be noted that the invention includes some features especially suitable for, though not limited to, applications in certain geographical locations and these geographical related application concepts are also described in the arts for the first time. For example, in the Japan area, the southern Tosa ridges area with a depth between 500 to 1000 meters located southeast off Ashizuri-misaki between 32.2° N to 32.7° N and 133.2° E to 133.7° E appears to have relatively stable current flow paths during both the NLM and the LM periods according to decades of records. Undersea ridges in this area are roughly aligned with their slopes facing the flow direction of the Kuroshio and therefore can be good sites for the anchoring means of this invention. Similar situations can be said to the undersea ridges between Taitung and Green Island in the Taiwan area and to the Miami Terrace area in the Florida Currents.
While the means of specific embodiments in present disclosure has been described by reference drawings, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope and spirit of the disclosure set forth in the claims. The modifications and variations should in a range limited by the specification of the present disclosure.
This application is a non-provisional of U.S. provisional Application No. 62/410,881 filed in the United States Patent and Trademark Office on Oct. 21, 2016, the disclosure of which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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62410881 | Oct 2016 | US |