The present invention relates to a new tool that can be used to remove excess mortar from a wall or floor surface where accent tiles are to be installed between surrounding pieces of non-accent tile to ensure that the accent tiles lay flat over the underlying mortar material and do not project past the surrounding pieces of non-accent tile.
Tile installation work can include the installation of decorative or accent tile. Decorative or accent tiles are often installed in order to add an attractive design feature to a floor or wall that draws the eye in to the decorative or accent tile. Accent tiles may be used as an accent border or to cover an entire wall or floor in some cases. Accent tiles are frequently used on a wall behind a kitchen stove or kitchen sink or elsewhere in a kitchen as a backsplash. Additionally, accent tiles are frequently added to showers to provide a distinguishing focal feature on the shower wall or floor. Accent tiles catch the eye and provide a visually attractive and captivating design element of a space because accent tiles differ in their appearance from the surrounding non-accent tile. The accent tile may include a series or rows of uniquely shaped and colored accent tile pieces that look different visually in some manner from the surrounding non-accent tile installed on a floor or wall. Accent tiles may be made from or incorporate a variety of materials including, but not limited to, ceramic, porcelain, colorful glass, stone, travertine, beads, shells, and many other elements that may be incorporated into the accent tile.
When a section of accent tile is installed as a border or an accent design feature, it is often difficult to anticipate how much mortar to lay on the underlying surface (i.e., floor surface or wall surface). Accent tiles are often much thinner than non-accent tiles. The contractor installing the accent tile does not want the accent tile to project out further past, whether in an outward or upward direction, the surrounding non-accent tiles located above or below or to the sides of where the accent tile will be positioned in a kitchen, bathroom, or any other location. In order to apply the accent tile, current methods of application of mortar include the contractor having to guess or estimate how much mortar is needed to achieve a desired thickness of mortar that will also allow for the thickness of the accent tile that will be placed above the applied mortar in order to become equal to the depth of the surrounding non-accent tile located above or below or to the sides of the accent tile.
Currently, contractors have various methods to address adding accent tile to a wall and providing a correct amount of mortar behind or beneath the accent tile. Sometimes, the contractor may use a piece of wood or other material that can be mounted or adhered or otherwise attached to a wall surface or flooring surface to provide some additional material to cover the open area between the non-accent tile pieces located above or below or to the sides of the accent tile. The contractor may then mount the piece of wood or other material to the wall or floor, and then provide some amount of mortar over that piece of wood or other material and position the accent tile over the mortar. The contractor hopes that the accent tile does not project too far outwardly or upwardly past the depth of the installed non-accent tiles on the floor surface or wall surface, and that the mortar that has been applied does not seep too much through the exposed joints of the accent tile, which still need to have caulk or grout applied to them to seal the accent tile correctly. This method is not ideal and it is not always possible to obtain a piece of wood or other material to position beneath the accent tile.
It is preferable to apply the mortar to the wall or floor surface being worked on directly. Most often, contractors currently apply many layers of mortar and smooth the mortar down, and then remove the excess amount of mortar little by little using one or more tools until a desired thickness of mortar is achieved. Trowels, which are small handheld tools with a flat, pointed blade, are an example of a type of tool that is used to apply and spread mortar on a wall or floor surface. Sponges and rags may also be used to even out or wipe off the applied mortar. Further, the edges of levels are often used to remove excess mortar material that exceeds the thickness desired by the contractor.
Lacking from these existing methods is a way to quickly and evenly remove a sufficient amount of excess mortar from a surface of a wall or floor in approximately a single attempt by a contractor that still leaves a proper amount of room for an accent tile to be positioned over the remaining mortar and for that accent tile to not project further past the surrounding non-accent tile, and also for the accent tile to be applied evenly and to lay flat over the remaining mortar.
Accordingly, there is a need for an alternative to the existing methods for installing accent tile and laying mortar beneath the accent tile that overcomes these existing deficiencies and provides a better finished work product.
In a non-limiting embodiment, a mortar correction tool is described comprising at least a first piece, a second piece, and a third piece that are connected by one or more dedicated fasteners. The mortar correction tool is meant to be used to scrape off an excess amount of mortar applied to a wall or floor surface between a first piece of non-accent piece of tile and a second piece of non-accent of tile, whereby a piece of accent tile is intended to be positioned over the mortar. The excess amount of mortar is removable in a controlled, measured manner whereby the tool has built in rulers, in a non-limiting embodiment to properly position the components of the mortar correction tool to remove the correct amount of mortar so that when the accent tile is positioned between the first piece of non-accent tile and the second piece of non-accent tile, the mortar is the right thickness and the accent tile is level and even with the first piece of non-accent tile and the second piece of non-accent tile and does not jut past the first piece of non-accent tile and the second piece of non-accent tile.
In a non-limiting embodiment, the first piece comprises a top piece comprising a plurality of slots as well as a bottom piece comprising a first slot positioned near a top surface of the top piece and a second slot positioned near a bottom surface of the top piece. In a non-limiting embodiment, the top piece and the bottom piece are fixedly attached to each other. In a non-limiting embodiment, for the first piece, a lower surface of a back side of the top piece is fixedly attached on top of an upper area on a front side of the bottom piece such that a bottom edge of the top piece forms an overhang over the bottom piece. In other embodiments, the top piece and the bottom piece may be removably attached to each other.
In a non-limiting embodiment, the mortar correction tool comprises a second piece that comprises a first slot that extends partially along a width of the second piece near a top surface of the second piece and a second slot that extends partially along the width of the second piece near a bottom surface of the second piece. The mortar correction tool may further comprise a third piece comprising an angled slope at a bottom surface of the third piece, whereby the third piece further comprises a backwardly oriented L-shaped slit carved out of a middle of the third piece, the backwardly oriented L-shaped slit having a vertical slit that is perpendicular to a horizontal slit carved in the middle of the third piece. A series of slots extend adjacent to the vertical slit and extend into the vertical slit, wherein the series of slots of the third piece are configured to align horizontally with the plurality of slots of the top piece of the first piece. When assembled, the second piece is configured to be positioned over the bottom piece of the first piece under the overhang formed by the top piece, wherein the second piece is configured to be held in place with a first fastener that passes through the second slot of the bottom piece and through the second slot of the interior piece, wherein the third piece is attachable over the top piece of the first piece with one or more fasteners, wherein the one or more fasteners are insertable into the plurality of slots of the top piece of the first piece and are also insertable into the series of slots of the third piece. In a non-limiting embodiment, a position of the second piece is adjustable in a horizontal direction, wherein a position of the third piece on the mortar correction tool is adjustable in the horizontal direction by adjusting a position of the series of slots of the third piece in the horizontal direction over the plurality of slots of the top piece of the first piece. Further, the position of the third piece is also adjustable in a vertical direction by adjusting an alignment of the vertical slit of the third piece with the plurality of slots of the top piece of the first piece, wherein the position of the third piece on the mortar correction tool is adjustable in the horizontal direction on the mortar correction tool in order to provide a leading edge on the mortar correction tool that is offset from the first piece at a distance substantially equivalent to a thickness of a corresponding piece of accent tile.
In a non-limiting embodiment, a second fastener is configured to couple the third piece over the top piece of the first piece and is configured to extend through a first slot of the plurality of slots of the top piece of the first piece through a first slot of the series of slots of the third piece, and a third fastener is configured to couple the third piece over the top piece through a second slot of the plurality of slots of the top piece of the first piece through a second slot of the series of slots of the third piece. Further, a fourth fastener is configured to extend through the first slot positioned near a top surface of the top piece of the first piece, and through the first slot that extends partially along a width of the second piece near the top surface of the second piece, and through a lower opening of the vertical slit that is perpendicular to the horizontal slit carved in the middle of the third piece.
In a non-limiting embodiment, there may be a first ruler extends along a top horizontal side of the first piece and a second ruler extends along a vertical side of the first piece, wherein the vertical side is the leading edge of the mortar correction tool. A third ruler may extend along a bottom horizontal side of the second piece and a fourth ruler extends along a vertical side of the second piece, wherein the fourth ruler is positioned on a same side as the second ruler of the first piece. In a non-limiting embodiment, wherein the first piece, the second piece, and the third piece are each rectangular shaped. The plurality of slots of the top piece of the first piece are wider than the series of slots of the third piece. Further, the thickness of the second piece is equivalent to or less than a distance of the overhang of the top piece over the bottom piece of the first piece.
In another aspect in a non-limiting embodiment, a method for using a mortar correction tool when applying accent tile. The method of providing the mortar correction tool as described above. In a non-limiting embodiment, the method may include installing a first piece of non-accent tile on a floor surface or a wall surface and installing a second piece of non-accent tile on the floor surface or the wall surface, wherein there is an accent tile gap between the first piece and the second piece of the non-accent tile, wherein the accent tile gap is configured to receive the accent tile. The method may include applying a first amount of mortar over the accent tile gap between the first piece and the second piece of the non-accent tile. The method may include measuring a thickness of the accent tile, as well as measuring a distance between a first proximate edge of the first piece of non-accent tile and a first proximate edge of the second piece of non-accent tile. The method may further include using the mortar correction tool to remove an excess amount of mortar, further comprising adjusting the mortar correction tool to be sized to reflect the thickness of the accent tile, further comprising, adjusting horizontally a third piece of the mortar correction tool that is offset a distance from a lateral side of a first piece of the mortar correction tool, wherein the distance is substantially equivalent to the thickness of the accent tile. The method may include
adjusting the mortar correction tool to be sized to reflect the distance between the first proximate edge of the first piece of non-accent tile and the first proximate edge of the second piece of non-accent tile, further comprising adjusting vertically the third piece of the mortar correction and if additional length is needed to fit the distance between the first proximate edge of the first piece of non-accent tile and the first proximate edge of the second piece of non-accent tile, further adjusting horizontally the second piece to extend past a lateral side of the second piece of the mortar correction tool. The method may further include positioning the leading edge of the mortar correction tool against the applied first amount of mortar, the leading edge of the mortar correction tool comprising at least a first leading lateral side of the top piece of the first piece, and then passing the adjusted mortar correction tool along and over the first amount of mortar and smoothing out the first amount of mortar. The method may further include, upon passing the adjusted mortar correction tool along and over the first amount of mortar, scraping or removing an excess amount of mortar from the first amount of mortar, wherein the removed excess amount of mortar is substantially equivalent to the thickness of the accent tile. The method may include applying additional layers of mortar if needed after completing the passing of the adjusted mortar correction tool over the additional layers of mortar a desired number of times, having a smoothed layer of mortar with a reduced amount of mortar from the first amount of mortar, wherein the smoothed layer of mortar has been reduced to accommodate a placing of the accent tile over the smoothed layer of mortar and has a correct amount of mortar at a desired thickness to accommodate the thickness of the accent tile.
The method may include positioning the accent tile over the smoothed layer of mortar, wherein the accent tile is evenly positioned between the first piece and the second piece of non-accent tile and does not project over or above the first piece and the second piece of non-accent tile. The method may further include contacting the first proximate edge of the first piece of non-accent tile with a top edge of the top piece of the first piece of the mortar correction tool and contacting the second edge of the second piece of non-accent tile with a bottom edge of the top piece and/or a bottom edge of the second piece while passing the adjusted mortar correction tool along and over the first amount of mortar. In a non-limiting embodiment, the removed excess amount of mortar builds up and collects on the leading edge of the mortar correction tool.
The method of may further comprise cleaning off the removed excess amount of mortar that built up or collected on the leading edge of the mortar correction tool prior to passing of the adjusted mortar correction tool over the additional layers of mortar for the desired number of times. In the method described above, in a non-limiting embodiment, a width of the second piece is equal to a width of the bottom piece of the first piece, wherein the distance between the first proximate edge of the first piece of non-accent tile and the first proximate edge of the second piece of non-accent tile is generally equivalent to a length of the accent tile. Further, in such an instance, the accent tile is positioned over the smoothed layer of mortar such that the length of the accent tile spans the distance between the first proximate edge of the first piece of non-accent tile and the first proximate edge of the second piece of non-accent tile. In the case wherein the accent tile is positioned over the smoothed layer of mortar such that the width of the accent tile spans the distance between the first proximate edge of the first piece of non-accent tile and the first proximate edge of the second piece of non-accent tile, and wherein the distance between the first proximate edge of the first piece of non-accent tile and the first proximate edge of the second piece of non-accent tile is generally equivalent to a width of the accent tile.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
Embodiments of the present disclosure are described in detail below with reference to the following drawings. These and other features, aspects, and advantages of the present disclosure will become better understood with regard to the following description, appended claims, and accompanying drawings. The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
The present description is drawn to a new and improved mortar correction tool that may be used to ensure that a correct amount and thickness of mortar is used for adhering and positioning accent tile between surrounding non-accent tile. After using the mortar correction tool in a prescribed manner, the accent tile adheres to the underlying wall and floor surface and does not project outwardly over or above the installed surrounding non-accent tile and has cleaner joints for grouting if needed because there is not an overabundance of mortar seeping through the joints of the accent tile. Any time spent in adjusting the mortar correction tool is worthwhile to minimize time needed to correct wrong amounts of mortar applied between pieces of non-accent tile using conventional methods that do not include the use of a mortar correction tool. Additional details are provided with respect to the Figures.
The top piece 106 of the first piece 104 may include a plurality of slots 120a-j that are spaced apart from each other in equal amounts. In a non-limiting embodiment, there may be ten slots, namely, slots 120a, 120b, 120c, 120d, 120e, 120f, 120g, 120h, 120i, and 120j as shown in
As noted above, in a non-limiting embodiment, the first piece 104 includes a bottom piece 108 as shown in
The first slot 116 and the second slot 118 of the bottom piece 108 may extend substantially in a lateral or horizontal direction through a body of the bottom piece 108, but do not extend fully from a left side 107 to a right side 109 of the bottom piece 108. Rather, the first slot 116 and the second slot 118 of the bottom piece 108 are carved or otherwise formed within the body of the bottom piece 108 and terminate just before reaching a left side 107 or right side 109 of the bottom piece 108.
In a non-limiting embodiment, the top piece 106 is fixedly connected to the bottom piece 108 of the first piece 104 of the mortar correction tool 102 in one or more non-limiting embodiments. “Fixedly connected” as used herein may mean fixed in place and not easily removed or taken apart without breaking off one or more elements of the top piece 106 or bottom piece 108 in an undesirable manner.
Accordingly, the top piece 106 may be fixedly connected to the bottom piece 108 at a joint 114 found on a backside of the mortar correction tool 102, as also shown in
The first piece 104 extends from the top edge 172 of the top piece 106 to the bottom edge 173 of the bottom piece 108, whereby, as noted above, the top piece 106 and the bottom piece 108 are fixedly or removably connected to each other.
As shown in the side view of the assembled mortar correction tool 102 shown in
As noted above, the mortar correction tool 102, as shown in its disassembled arrangement in
For the second piece 110, the top or first slot 134 and the bottom or second slot 136 may not extend fully to the right side 113 of the second piece 110, but rather may end before reaching the right side 113 of the second piece 110. The left side 111 of the second piece 110 may be further away from the first slot 134 and the second slot 136 than the right side 113 of the second piece 110 as also shown in
At a bottom surface of the second piece 110, there may be a ruler 138b with one or more markings and spaces to indicate numbers and measurements. Any ruler 138 shown on the mortar correction tool 102, including rulers 138a, 138b, 138c, 138d, and 138e, may be configured to accommodate to reflect any commonly known measuring system, without limitation, to the metric system or the imperial (English) system. The rulers 138, including ruler 138b on the bottom horizontal edge of the second piece 110 may be drawn on, printed, engraved, or otherwise included at or just above the bottom surface of the second piece 110. The second piece 110 further include another ruler 138b, shown in
As shown in
The vertical slit 152 of the L-shaped slot 150 may begin a distance below the top edge 194 of the third piece 112 and below the ruler 138e and extend in a downward direction. In a non-limiting embodiment, a terminal portion 135 of the vertical slit 152 may extend through some portion of the angled slope piece 148 as shown in
As shown in
The series of slots 133 that extend away from the backwardly oriented L shaped slot 150 may be such that they allow the third piece 112 to be shifted or slidably adjusted in a horizontal direction either to the left, as shown by the arrow C in
Further, the third piece 112 can be manipulated to move in a vertical direction either in an upward direction as indicated by arrow A shown in
In a non-limiting embodiment, the top piece 106 and the bottom piece 108 of the first piece 104, the second piece 110, and the third piece 112 may all be rectangular shaped. The rectangular shape of the first piece 104, the second piece 110, and the third piece 112 of the mortar correction tool 102 may be useful to provide straight edges that can be used to correctly scrape off excess amounts of mortar (e.g., excess mortar 1202 shown in
In a non-limiting embodiment, a preferred length 180 of the third piece 112 may be about 7 inches long and the length 181 of the second piece 110 may be about 6 inches long. Further, in a non-limiting embodiment, the length 184 of the top piece 106 of the first piece 104 may be 7 inches long in a non-limiting embodiment, while the length 182 of the bottom piece 108 of the first piece 104 may be 7½ inches long and. As noted above, in a non-limiting embodiment, the slots 120a-120j of the top piece 106 of the first piece 104 may be spaced at least 0.25 inches apart. In other embodiments, this tool 102 may also may be used for accent tile smaller than 7 inches or for other sized tile, such as 2×12 inch tile, and the mortar correction tool 102 may be sized to accommodate other tile sizes.
In a non-limiting embodiment, the components of the mortar correction tool 102 may be manufactured from wood, metal, plastic, or any desired material. Advantageously, the mortar correction tool 102 may be lightweight and easily transported from place to place. Further, many of the components may be disassembled and taken apart for easy cleaning or storage if needed or the mortar correction tool 102 may be stored in its assembled state.
In a non-limiting embodiment, the leading edge 210 of the mortar correction tool 102 may solely comprise the left side edge 190 of the third piece 112 that is spaced away from the left edge 107, as shown in
As shown in
As shown in
As shown in
A second fastener 204, as labeled in
Further, as shown in
A fourth fastener 208 is shown in
The ruler 138e shown on the third piece 112 may usefully be used to measure a distance that the third piece 112 has to be offset 220 from the top piece 106 and/or to measure a distance that the bottom piece 110 has to be offset 220 from the bottom piece 108. Further, the ruler 138 may also be helpful to horizontally align the second piece 110 so that the second piece 110 is straight with the third piece 112 when offset 220 from the top piece 106 and the bottom piece 108. The user may know that the second piece 110 is straight when the numbers on the ruler 138c are in alignment with the numbers on the ruler 138e for the third piece 112. It may be important that the leading edge 210 has a straight edge to make sure the correct amount of mortar 902 is scraped off equivalent to the offset 220.
The third piece 112 may also be vertically adjustable. The third piece 112 can be connected wherever needed in a vertical direction by engaging the fastener sets 204, 206, and 208 in one or more slots of the first piece 104 and the second piece 110 to provide an adequate length and to reflect a thickness 508 of a corresponding piece of accent tile, such as the accent tile 502 shown in
The ability to adjust the vertical and horizontal placement of the third piece 112 in conjunction with the other components of the mortar correction tool 102 (e.g., first piece 104 and second piece 110) is useful so that the mortar correction tool 102 is able to mirror and reflect the key dimensions of a corresponding piece of accent tile, such as the exemplary accent tile 502, shown in
The third piece 112 of the mortar correction tool 102 may need to be extended down on the mortar correction tool 102 to be positioned over and to align its backwardly oriented L-shaped slit 150 and series of slots 133a-j with one or more slots 120a-j of the third piece 112 if the length 507 of the accent tile 502, as shown in
As further explained below, the leading edge 210 of the assembled mortar correction tool 102 is the edge of the mortar correction tool 102 used to scrape off or remove any excess amount of mortar (e.g., excess mortar 902 shown in
Some important dimensions may be measured for each section of accent tile 502 to be installed on a wall or floor surface. The contractor or technician installing the accent tile 502 to a wall surface, such as wall surface 710 shown in
Notably, the various parts or components of the mortar correction tool 102 as mentioned above and shown in
To adjust the assembled mortar correction tool 102 to reflect the thickness 508 of accent tile 502, the contractor or other user has to position the components of mortar correction tool 102 together in such a way that the slots 120 on the top piece 106 align with the slots 133 of the third piece 112, and then position the third piece 112 laterally or in a horizontal direction in order to create an offset 220 whose distance from the top edge of the top surface 172 of the top piece 106 reflects a thickness 508 of the accent tile 502. Accordingly, the offset 220 has to have the same measurement as the measurement obtained for the thickness 508 of the accent tile 502. Notably, the distance from point 260 on the third piece 112 to 262 on the third piece 112 represents the offset 220 and also the measurement obtained for the thickness 508 of the accent tile 502. The leading edge 210 as composed of at least side 190 of the third piece 112 and possibly even side 111 of the second piece 110 is intended to contact the mortar 902 at least the distance of the offset 220 and the distance from point 260 to point 262 as shown in
As noted above, the user can use the ruler 138e of the third piece 112 if needed to measure the thickness 508 of the accent tile 502 and then position the ruler 138 to have the desired offset 220, and then lock the fasteners 204, 206, and 208 in place to lock in the offset 220. Alternatively, the user does not have to use the ruler 138e to measure the thickness 508 of the accent tile 502. As noted above, the user may utilize another measuring tool, like a separate ruler or tape measure.
In addition to the above, when the offset 220 is formed by the user laterally adjusting the third piece 112, the third piece 112 will project laterally farther out than the corresponding side 107 of the top piece 106 of the first piece 104 of the mortar correction tool 102. This may cause what appears as a perpendicular 604 oriented offset 220 between the top piece 106 and the attached third piece 112. This perpendicular oriented 604 offset 220 shown in
In
As shown in
Further, the mortar correction tool 102 can be adjusted to reflect the distance 722 between the first piece 724 and the second piece 726 of non-accent tile 702, whereby that distance 722 is equivalent to the length 507 or width 509 of the accent tile 502, depending on how the accent tile 502 is installed between the pieces 724, 726 of non-accent tile 702. To do so, the contractor measures the length 507 or width 509 of the accent tile 502. Next, the third piece 112 is adjusted vertically as positioned on the top piece 106 so that a bottom edge 806 of the third piece 112 contacts a proximate edge 718 of the second surrounding piece 726 of non-accent tile 702. In this manner, the mortar correction tool 102 can scrape off the desired amount of mortar 902 to remove enough excess mortar 902 to provide room for an accent tile 502 to be applied having a certain thickness 508, and the mortar correction tool 102 can span the distance 722 over the corresponding gap 706 between the surrounding pieces of non-accent tile 702.
As noted above, the user manually manipulates a position of the third piece 112 with respect to the top piece 106 and to the bottom piece 108 and manually manipulates a position of the second piece 110 on the bottom piece 108, by loosening and tightening the fastener sets 202, 204, 206, and 208 as needed to allow for the slidable adjustability in either a horizontal direction, as is the case for the third piece 112 and the second piece 110, or in a vertical direction, as is also the case for the third piece 112.
The series of slots 133a-133j in the third piece 112 allow the user to incrementally (e.g., by increments of 0.25 inches) raise and lower the third piece 112 via the vertical slit 152 with the series of slots 133a-133j of the third piece 112 aligned with the series or plurality of slots 120a-120j of the top piece 106 of the fixed in place first piece 104.
The user may place the vertical edge 612 of the offset 220 portion of the assembled and adjusted mortar correction tool 102 against an area of the first piece of surrounding non-accent tile 702 that is just above the proximate edge 716 of the first piece of surrounding non-accent tile 702. Further, the user may place the bottom edge 806 of the third piece 112 of the mortar correction tool 102 onto the proximate edge 718 of the second piece of surrounding non-accent tile 702. The bottom edge 806, as shown in
As noted above, the leading edge 210 of the mortar correction tool 102, as comprised of at least side 190 of the third piece 112 and also possibly side 111 of the second piece 110, is directly contacting the first amount of applied mortar 902 and scraping off an amount equal to the offset 220, which is equal to the thickness 508 of the accent tile 502.
As shown in
It is noted that the user may pass the mortar correction tool 102 in one, two, three, or as many passes as needed to build up the right surface of mortar beneath the accent tile 502 that will be installed in the gap 706 between a first piece 724 of non-accent tile and a second piece 726 of non-accent tile 702. The mortar will still have the right thickness to allow the accent tile 502 to sit on top of the smoothed surface, layer of mortar 902 while being flat and not projecting past the first piece 724 or second piece 726 of non-accent tile 702. However, the user may need to take more than one pass using the mortar correction tool 102 over the mortar 902 to build a strong, thick, robust layer that does not have holes and is level and flat also. Further, the user can turn the mortar correction tool 102 in a reverse direction and scrape of the mortar 902 in multiple passes because the straight top and bottom edges 194, 196 of the third piece 112 when adjusted by the user will reflect the offset 220 on both the top and bottom end thereby allowing the user to use the adjusted mortar correction tool 102 to scrape off the layers of mortar 902. This is true whether the mortar correction tool 102 is front facing in accordance with the front facing assembly shown in
As shown in
Once the user has passed over the mortar 902 one or more times to remove the excess mortar 902, a smooth, even, and reduced layer of mortar 902 as compared to the initial amount of mortar 902 should remain in the gap area 706 between each surrounding piece of non-accent tile 702 as shown in
Once the accent tile 502 has been completely installed, as shown in
Accordingly, the mortar correction tool 102 is very useful to scrape off and remove a desired amount of mortar 902 in one or more passes. Conventionally, without a mortar correction tool 102, the user has to guess and estimate how much mortar 902 from an initial amount to scrape off and remove, which involves many attempts to ensure that the accent tile 502 is applied in an even layer and does not project over the surrounding pieces of non-accent tile 702. This wastes valuable time and adds cost to the overall installation of tile project in labor and materials because an excessive amount of mortar 902 may be wasted in this manner and the contractors may charge more for the installation of accent tile. Further, it is frequently the case using conventional means, without the benefit of a mortar correction tool 102, that the applied accent tile 502 between surrounding pieces of non-accent tile 702 is uneven in many spots on a wall 710 or floor surface and not level with the surrounding non-accent tile 702.
After use of the mortar correction tool 102, the user may want to clean off the mortar correction tool 102 so as to remove any mortar 902 stuck to the mortar correction tool 102 and to keep the mortar correction tool 102 for use on a later project having accent tile 502 installation. In a non-limiting embodiment, the user may use wipes or soap and water to clean off the components of the mortar correction tool 102.
At step 1804, the user may measure a thickness 508 of the accent tile 502. At step 1806, the user may adjust one or more components (e.g., second piece 110 and third piece 112 with respect to the top piece 106 and the bottom piece 108 of the first piece 104) of the mortar correction tool 102 in order for the mortar correction tool 102 to have an offset 220 that is equivalent to the measured thickness 508 of the accent tile 502. Further, the components of the mortar correction tool 102 may need to be adjusted to reflect the proper distance 722 of the gap 706 between the first piece 724, 1624 and second piece 726, 1626 of the non-accent tile 702, whereby that distance 722 corresponds to a length 507 or width 509 of the accent tile 502.
At step 1808, the method may include applying a first amount of mortar 902 in the gap 706 between the first piece 724, 1624 and the second piece 726, 1626 of non-accent tile 702. At step 1810, the method may further include the user holding or positioning the assembled mortar correction tool 102 over and onto the first amount of mortar 902 in the gap 706.
At step 1812, the method may include sweeping over the mortar 902 with the assembled mortar adjustment tool 102 whereby the leading edge 210 of the mortar adjustment tool 102 scrapes away the first amount of mortar 902 to remove an unwanted excess of mortar 902 from the first amount of mortar 902 that is equivalent to the thickness 508 of the accent tile 502. It is recommended that the user clean off any built up excess 1202 of mortar 902, as shown in
At step 1814, the method may further include adding more layers of mortar 902 over the first amount of applied mortar 902 in order to avoid any gaps or holes in the mortar 902 and sweeping over the mortar 902 a couple passes with the mortar adjustment tool 102 until the remaining amount of mortar 902 is a generally flat surface, free of too many bumps and uneven sections and as an appropriate thickness (while leaving enough space for the thickness of the accent tile 502 to be applied) and is even throughout.
At step 1816, after an appropriate amount of time for the mortar 902 to set, the method may include positioning the piece of accent tile 502 over the gap 706 and over the remaining amount of mortar 902, whereby the end result should be that the accent tile 502 does not just out or project past the first piece 724, 1624 of non-accent tile 702 and the second piece 726, 1626 of non-accent tile 702.
Advantageously , when using the mortar correction tool 102, there is less time spent in installing accent tile 502 and the user can ensure that the accent tile 502, whether applied on a wall surface 710 as a backsplash or in the shower of a bathroom or to a floor surface 1602 for an added decorative feature and to draw the eye, is applied evenly and uniformly without having excess mortar 902 or too little mortar 902 beneath the applied accent tile 502, which can cause problems later in the proper adherence of the accent tile 502 to the underlying wall surface 710 or floor surface 1602 over time. Many other advantages and benefits may be provided by the mortar correction tool 102 as described herein.
In the Summary above and in this Detailed Description, and the claims below, and in the accompanying drawings, reference is made to particular features (including method steps) of the invention. It is to be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be used, to the extent possible, in combination with and/or in the context of other particular aspects and embodiments of the invention, and in the invention generally.
The term “comprises” and grammatical equivalents thereof are used herein to mean that other components, ingredients, and steps, among others, are optionally present. For example, an article “comprising” (or “which comprises”) components A, B, and C can consist of (i.e., contain only) components A, B, and C, or can contain not only components A, B, and C but also contain one or more other components.
Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
The term “at least” followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, “at least 1” means 1 or more than 1. The term “at most” followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, “at most 4” means 4 or less than 4, and “at most 40%” means 40% or less than 40%. When, in this specification, a range is given as “(a first number) to (a second number)” or “(a first number)-(a second number),” this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 mm means a range whose lower limit is 25 mm and upper limit is 100 mm.
Certain terminology and derivations thereof may be used in the following description for convenience in reference only and will not be limiting. For example, words such as “upward,” “downward,” “left,” and “right” would refer to directions in the drawings to which reference is made unless otherwise stated. Similarly, words such as “inward” and “outward” would refer to directions toward and away from, respectively, the geometric center of a device or area and designated parts thereof. References in the singular tense include the plural, and vice versa, unless otherwise noted. The term “coupled to” as used herein may refer to a direct or indirect connection.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention.
The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated. The present invention according to one or more embodiments described in the present description may be practiced with modification and alteration within the spirit and scope of the appended claims. Thus, the description is to be regarded as illustrative instead of restrictive of the present invention.
This application is a non-provisional application which claims priority to U.S. Provisional Patent Application No. 63/190,338 filed on May 19, 2021, which is incorporated in its entirety.
Number | Date | Country | |
---|---|---|---|
63190338 | May 2021 | US |