The present invention relates to sliding door locks in particular sliding door locks, which implement a two point mortise.
Mortise locks and latches have been implemented for over a century. Generally, mortise locks and latches require a rectangular hole in the door edge for installation, and for all intensive purposes are identical, the only difference is that a mortise lock actually locks whereas a mortise latch only latches. The present invention is compatible with either type of mortise door system. For the purposes of brevity a mortise latch will be described only, keeping in mind that the present invention may be used with a mortise lock just as easy.
A mortise latch (mortice lock in British English) is one that requires a pocket—the mortise—to be cut into the door or piece of furniture into which the lock is to be fitted. In most parts of the world, mortise latches are generally found on older buildings constructed before the advent of bored cylindrical locks, but they have recently become more common in commercial and up market residential construction in the United States. The parts included in the typical mortise lock installation are the lock body (the part installed inside the mortise cut-out in the door); the lock trim (which may be selected from any number of designs of doorknobs, levers, handle sets and pulls); a strike plate, or a box keep, which lines the hole in the frame into which the bolt fits; and the keyed mortise cylinder which operates the locking/unlocking function of the lock body. However, in the United Kingdom, and certain other countries, most mortise locks on dwellings do not use cylinders, but have lever tumbler mechanisms. The installation of a mortise latch cannot generally be undertaken by the average homeowner since it is labor intensive and requires a working knowledge of basic woodworking tools and methods. Many installation specialists use a mortising jig which makes precise cutting of the pocket a simple operation, but the subsequent installation of the external trim can still prove problematic if the installer is inexperienced. Although the installation of a mortise latch actually weakens the structure of the typical timber door, a mortise latch does offer more versatility than a bored cylindrical latch, both in external trim, and functionality. Whereas the latter mechanism lacks the architecture required for ornate and solid-cast knobs and levers, the mortise latch can accommodate a heavier return spring and a more solid internal mechanism, making their use possible. Furthermore, a mortise lock will typically accept a wide range of other manufacturers' cylinders and accessories, allowing architectural conformity with lock hardware already on site. Some of the most common manufacturers of mortise locks in the United States are Baldwin, Emtek, Falcon, Schlage, and Sargent. Also, many European manufacturers whose products had been restricted to “designer” installations have recently gained wider acceptance and use.
Typical mortise latches or locks are offered in a complete range of functions designed for commercial and institutional applications. They are engineered for strength and performance, and precisely manufactured to exacting standards. Components are interchangeable for functionality and versatility. Some mortise locks are designed with high quality components to provide high security, performance and durability. They are well suited for commercial facilities with exposed perimeter doors, such as warehouses, factories and malls. Other facilities that may implement mortise door locks are hospitals, schools, universities, factories, and office buildings. Still other mortise door locks are designed for use on those openings that are subjected to expected extreme abuse, vandalism, and malicious impact, such as in asylums, detention centers, commercial facilities with exposed perimeter doors as in warehouses and malls.
It is an object of the present invention to provide a mortise door lock that is easy, and cost effective to manufacture.
It is an object of the present invention to provide a mortise lock that is easy to install.
It is an object of the present invention to provide an improved mortise lock which offers added security and performance over other two-point mortise locking systems.
It is another object of the invention to provide an improved mortise lock having a single actuator which may deploy two locking hooks simultaneously.
It is still another object of the present invention to provide an improved mortise lock that will not require a large bored cavity fro installation.
These and other objects of the present invention will become apparent to those skilled in the art from a review from the description provided below.
The instant invention is structured around the concept of controlling a two-point mortise latch or lock, which may be used to engage a locking hook, via a central actuator. The central actuator is designed to simultaneously rotate two locking hooks via a linkage system. Prior art, as in U.S. Pat. No. 6,688,656 issued to Truth Hardware Corp., implement multi-point door locks with individual housing for each of their locking hooks. This type design is unduly difficult to manufacture and even more difficult to install. The two-point door latch of the present invention utilizes a linking system that implements a small amount of internal components, which allows for a simple cost effective manufacturing process. In addition, because the design of the present invention does not require large amounts of internal components, the size of the present invention, when compared to prior art, is relatively small, and thus easier to install. Furthermore, because the size of the present invention is small, the amount of material that must be bored from the stile of the door is much less then the amount that would have to be bored when installing other types of mortise locks. This is significant because the integrity of the door will not be compromised as much as with other prior art, i.e. the larger the configuration of the mortise lock the more door material that will have to be removed. The hooks of the present invention simultaneously pivot from a retracted deactivated position to an extended activated position. The simultaneous movement of the hooks is accomplished via hook arms and gear arms, which are pivotally connected. In addition, the central actuator and the gear wheel of the present invention are biased via springs.
a is an opposite side view of
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
Turning again to
In normal operation sidewall member 21 will serve as one half of housing 20. In addition, sidewall 21 will allow hooks 70 and 80 to traverse from a retracted deactivated position to an extended activated position, via guide regions 27, 28, and semi-parabolic bored cavity 29.
As mentioned above housing 20 may be formed by sidewall 21 and sidewall 22. Turning one's attention now to
As in sidewall member 21, sidewall member 22 may have different grooves, cavities, protrusions and apertures. Inner surface 22c of sidewall member 22 may have four protrusions 40. Protrusions 40 may be of any suitable shape known in the art including but not limited to a circle, square, or the like. In the preferred embodiment one implemented four generally cylindrical protrusions. Protrusions 40 may extend in a generally perpendicular direction from inner surface 22c of sidewall member 22. One skilled in the art will appreciate that protrusion 40 may be generally sized and shaped to be able to receive fastener 25. In addition protrusion 40 may be threaded or smooth. In the preferred embodiment one implemented threaded protrusions so as to be able to receive threaded fasteners 25. Sidewall member 22 may also have a generally circular aperture 41 located near its top center area. Aperture 41 also extends from outer surface 22d to inner surface 22c. It will be appreciated by one skilled in the art that aperture 41 will be generally sized to receive central actuator 50. In addition to having protrusions 40 inner surface 22c of sidewall member 22 may have grooves located thereto, as mentioned above. For example, inner surface 22c may have a generally circular bored groove 3a located near the vicinity of aperture 41, which may be used to receive upper protrusion 61 of gear member 60. Inner surface 22c of sidewall member 22 may also have guide regions 37 and 38, formed by ridges 37A and 37B, and 38A and 38B, respectively (
Sidewalls 21 and 22 may each have two half sleeves 105 located adjacent to side surfaces 21b and 22b, as seen in
Housing 20, as mentioned above, may have a faceplate 90, which may be used to enclose housing 20. Faceplate 90 may be of generally rectangular shape with generally rounded front and rear ends, as seen in
Turning one's attention again to
If a different finished look is desired by the user one may implement a variety of other different keeper techniques. It will be appreciated by one skilled in the art that one may use any type of suitable keeper known in the art including but not limited to a bar, bolt, pin, rod, or the like. For example, in a different embodiment one may implement two generally cylindrical keeper bars that may extend from a first sidewall to a second sidewall of keeper housing 140.
In normal operation, no matter which embodiment of the present invention is implemented, keeper housing 140 will be installed inside of a bored cavity located in doorjamb. The location of keeper housing 140, inside of doorjamb, will depend on the location of the two-point mortise lock, i.e. the two members will be aligned so that apertures 149 and 150 of keeper housing 140 may receive of hooks 70 and 80a of two-point mortise lock.
A detailed description of the internal components will now be discussed. Referring to
Central actuator 50 may be generally cylindrical in shape with an aperture 51 located near its center. Aperture 51 may be any suitable known shape in the art; in the preferred embodiment one implemented a generally square aperture. Aperture 51 may be used to receive the tail end of a turning mechanism, such as a key. In another embodiment of the present invention, central actuator 50 may have a lever attached, thus no key would be needed to open or close the door, and one would simply turn the lever to retract or extend hooks 70 and 80. Located on the outer, generally circumferential surface, of central actuator 50 may be teeth 53. Teeth 53 mesh with teeth 63 of gear 60, as seen in
As mentioned above, central actuator 50 co-acts with hook 70, via the linkage system, and co-acts with gear 60, via meshing of teeth 53 and teeth 63. Gear 60 is of generally the same shape as central actuator 50, however, as mentioned previously, gear 60 has top and bottom protrusions 61 and 62, respectively. In addition gear 60 may have an arm 64 that may extend tangentially from generally outer circumferential surface 65 of gear 60. Located on and extending from the top surface of arm 64 of gear 60 may be a protrusion 62. Protrusion 62 may be of any suitable structures known in the art including but not limited to a peg, pin, or the like. In the preferred embodiment one implemented a generally cylindrical shaped post 62. Post 62 may be a separately attached member or post 62 may be integrally formed with gear 60. In the preferred embodiment post 62 was integrally formed so as to increase the integrity of the door latch. Gear 60 may also have an aperture 67 located on bottom surface of arm 64. It will be appreciated by those skilled in the art that aperture 67 may be of such dimensions so as to retain a portion of a resilient member 7b. In normal operation post 62 is retained inside of aperture 86 located on arm 85 of hook 80, thus forming the other part of the linkage system of the present invention. As mentioned above gear 60 may be biased with resilient member 7b. Any type of suitable resilient member known in the art including but not limited to a spring, band, or the like may be implemented. In the preferred embodiment one implemented a coil spring.
In normal operation when the user desires to open or lock the door the user may insert a turning mechanism and rotate central actuator 50. The rotation of central actuator 50 will cause hook 70 to traverse inside guide member via the linkage system.
A more detailed description of hooks 70 and 80 will now be discussed. One will first discuss hook 70, since it is connected to central actuator 50. Hook 70 may have a generally “C” shaped locking portion 70a and an arm portion 75, as mentioned previously. In addition hook 70 may have protrusions, or pins 71 and 73 that are retained in guide areas 27 and 37 respectively, and protrusion, or pin 72, which is retained in semi-parabolic grooved region 29. In addition hook 80 may have protrusion or pin 82, which may serve the same function as pin 72 of hook 70, except pin 82 of hook 80 will be retained inside semi-parabolic region 39 of sidewall 22. In one embodiment arm portion 75 of hook 70 may have a length that is slightly longer then that of arm portion 85 of hook 80. This length differential allows for maximum pivot capability inside of housing 20. In another embodiment one may have arm portions 75 and 85 equal in length. As mentioned previously hooks 70 and 80 may have protrusions 71, 73, and 72, and 82, 83, and 81, respectively. In one embodiment one may have arms 75 and 85 integrally formed with protrusions 71 and 83, respectively, or as in the preferred embodiment one may have only arm 85 of hook 80 integrally formed with protrusion 83. If one implements this type of configuration, it will also allow for maximum pivot capability inside of housing 20.
In the present invention keeper portion 140 may be mounted to the side of a door jamb with or without a gasket. If one desired to mount keeper housing 140 with a gasket, as in the preferred embodiment, any suitable gasket known in the art including, but not limited to paper, rubber, silicone, metal, felt, fiberglass, plastic polymers or the like. In the preferred embodiment one implemented a plastic polymer.
In normal operation when the user desires to open or close the sliding door the user will turn central actuator 50, via a key member or a lever member. The rotational movement of central actuator 50 will cause teeth 53 of central actuator 50 and teeth 63 of gear 60 to rotate, which in turn will cause a translational movement of arms 75 and 85 of hooks 70 and 80, respectively, to pivot, thus causing protrusions 71, 73, and 72 of hook 70, to traverse inside of guide areas 27, 37, and semi-parabolic shaped cavity 29, respectively. In addition protrusions 81, 83, and 82 of hook 80, will traverse inside guide areas 28, 38, and semi-parabolic shaped bored cavity 39, respectively. This co-action between central actuator 50, gear wheel 60, and arms 75 and 85 of hooks 70 and 80 respectively will cause both hooks to simultaneously pivot outwardly to a latched position against contacting surfaces 159 and 160, and conversely to simultaneously pivot inwardly to an unlatched position.
As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense. In the view above it will be seen that several objects of the invention are achieved and other advantageous results attained.
Number | Name | Date | Kind |
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7040671 | Liu et al. | May 2006 | B2 |
7422249 | Glover | Sep 2008 | B2 |
Number | Date | Country | |
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20070290511 A1 | Dec 2007 | US |