The present invention is comprised in the field of mote molding machines.
Vertical sand mote molding machines are known which comprise a generally rectangular molding chamber in which the sand is introduced (for example, by blowing or by gravity), through a hopper or bell arranged at the upper part. Said chamber is closed by means of two closing elements or plates, namely, at one of the ends thereof, by means of a mobile and swiveling front plate to allow the exit of the molded mote, and at the opposite end by means of a rear plate associated with a compaction piston, which also serves to perform the pushing and corresponding expulsion of the mote.
The obtaining of the mote starts with the introduction of the sand in the molding chamber. Next, in a compression phase of the molding cycle, the sand is pressed by means of the opposing push of the front and rear plate. Then, in what can be called the extraction phase of the molding cycle, the front plate is opened and tilted to allow the exit of the mote, which is achieved by means of the push of the rear plate, thus causing the extraction of the mote from the molding chamber.
Machines of this type are described in, for example, U.S. Pat. No. 7,007,738 and U.S. Pat. No. 6,092,585. These patents describe vertical mote molding machines comprising a molding chamber which is closed by means of a shiftable and swiveling front plate and a rear plate provided at an end of an extraction piston, the mote being compacted by the opposing pressure of both plates. In this way, motes are obtained cyclically, which motes form two half-molds and, with the aid of the extraction piston, are expelled from the molding chamber, aligned and placed against one another forming a row which will shift along the corresponding work stations. Other examples of vertical mote molding machines are described in U.S. Pat. No. 4,442,882, EP-A-1101548, WO-A-01/12360 and EP-A-1219830.
For example, EP-A-1219830 describes a vertical mote molding machine in which, once the sand has been blown in the molding chamber, the pressing by means of the front and rear plates is performed by the opposing drive of two hydraulic cylinders, which push the front and rear plates to achieve the formation of the mote in the molding chamber. The drive of one of the cylinders, in a first direction, causes the shift of the rear plate for the compaction and extraction of the mote. The drive of the other cylinder occurs in a direction opposite that of the first cylinder, acting on a rear frame which, through a series of bars, is attached to the front plate, the shift of the front plate for the compaction and the tilting occurring.
Once the sand is introduced in the molding chamber, the mote is pressed by means of the opposing and simultaneous drive of the cylinder which pushes the rear plate and of the cylinder which pushes the front plate, thus achieving the formation of the mote in the molding chamber. Next, the cylinder of the front plate reverses its operation, causing the longitudinal outward shift of the frame and therefore, of the front plate. The cylinder of the rear plate continues its movement, facilitating the extraction of the mote. After that moment, if the shift of the front plate continues, a cam will swivel upwards, causing the push of a rod and therefore, the push and corresponding swiveling of the front plate. This swiveling is performed until the front plate is in a horizontal position at the upper part, in which situation the mote can be extracted by means of the push thereon by the rear plate, which is driven and longitudinally shifted by the cylinder of the rear plate.
Vertical mote molding machines are also known in which so-called “plunger cylinders” are used, which plunger cylinders are formed by two cylinders arranged coaxially and shiftable with respect to one another, such that to perform the compaction of the mote both cylinders act simultaneously, whereas to cause the extraction of the mote one of the cylinders shifts with respect to the other one.
Using hydraulic cylinders as devices for driving the closing plates, a good compaction of the mote is obtained. However, it has been considered that there are some drawbacks derived from using hydraulic cylinders such as, for example, a high maintenance cost, need for space to place the cylinders (something which considerably increases the size of the machine), a low precision in the movements of the cylinders, a high power consumption, etc.
Therefore, and despite the fact that machines based on hydraulic cylinders have traditionally worked quite well and have had a good acceptance on the market, it has been considered that it could be convenient to have a system for driving the closing plates which overcomes at least some of the drawbacks of hydraulic cylinders.
The invention relates to a mote (of sand or the like) molding machine (or vertical molding machine) for producing motes by means of molding cycles which comprise a compression phase (in which the sand or the like is compressed inside a molding cavity of the machine) and an extraction phase (or expulsion phase, in which a manufactured mote is extracted or expelled from the molding cavity, many times by placing it at the end of a row of previously produced motes). The machine comprises:
a molding chamber delimiting a molding cavity (this molding chamber usually has an inlet of material—such as sand—at its upper part, through which the material is introduced in the chamber by blowing, through a hopper or bell);
a front plate, shiftable between a first position in which the front plate closes the molding chamber at a front end of the molding chamber, and a second position in which the front plate does not close the molding chamber but rather it allows the extraction of a molded object from said molding chamber, through said front end of said molding chamber (this shift can comprise a shift in the longitudinal direction of the machine, and another angular shift, in which the front plate swivels to a position in which it allows the extraction of the mote; the angular shift can be achieved, for example, with a mechanical or electromechanical cam system, as is conventional in this type of machines, or by means of a motor which makes the front plate swivel, or by means of any other suitable configuration for achieving the rotation or swiveling of the front plate, or at least its shift to free up the exit route of the mote);
a rear plate, located opposite said front plate, the rear plate being shiftable between a third position in which it closes the molding chamber at a rear end of said molding chamber opposite said front end of said molding chamber, and a fourth position for extracting the molded object from said molding chamber through said front end of said molding chamber, pushed by said rear plate;
a first shifting system (comprising both movement generation elements and movement transmission elements) for shifting the front plate between said first position and said second position;
a second shifting system (comprising both movement generation elements and movement transmission elements) for shifting the rear plate between said third position and said fourth position.
According to the invention, the first shifting system comprises at least one first electric motor for shifting the front plate, and the second shifting system comprises at least one second electric motor for shifting the rear plate.
Thus, by means of using these electric motors, the need to have hydraulic systems, with the advantages that this involves, is prevented or reduced.
In one mode of the invention, the first electric motor is configured to shift the front plate in the compression phase (in the compression phase, the front plate normally shifts at a relatively low speed, exerting a large compression force on the material in the molding cavity). The first shifting system additionally comprises at least one additional first electric motor configured to shift the front plate in the extraction phase (in the extraction phase, the front plate shifts at a relatively high speed, namely, generally higher than the speed with which it shifts in the compression phase; this is important to allow the quick extraction of the produced mote, such that the molding cycle time is as short as possible). The first shifting system additionally comprises a clutch system configured to couple the first electric motor to the front plate in the compression phase (in this context, “couple” is understood as coupling such that the driving force of the motor acts on the front plate, contributing to its shift), and to uncouple said first electric motor from the front plate during the extraction phase (such that the driving force of this motor does not act on the front plate during the extraction phase, allowing the additional first electric motor to do so through the corresponding transmission means and without the intervention of the first electric motor, such that a quicker movement is achieved in the extraction phase, when a compression force like the one provided by the first electric motor in the compression phase is not required).
The first electric motor can be configured to make at least one first spindle rotate, which first spindle is associated (for example, through at least one nut or the like) with a first pusher for shifting said first pusher longitudinally, such that it can push a stop element (for example, in the form of a crosspiece or cross member) attached (for example, through a structure of bars, beams or the like) to the front plate. The clutch system can be configured such that it can be located in a first state in which the first pusher can push the stop element in a first direction for shifting the front plate towards the molding cavity in the compression phase, and in a second state in which the first pusher no longer pushes the stop element, allowing the stop element to shift in a second direction opposite said first direction (something which would correspond to the extraction phase). The stop element can comprise a support surface on which the first pusher can push when the clutch system is in said first state. The stop element can additionally comprise an opening (for example, a through hole) through which the first pusher can pass when the clutch system is in said second state, such that the first electric motor is uncoupled from the front plate when the clutch system is in said second state. The first pusher can comprise a support part (for example, rotatably assembled on an end of the rest of the pusher) configured to be supported on the support surface of the stop element and having a shape complementary to the shape of said opening.
The change between said first state and said second state of the clutch system can occur by means of a relative rotation of said support part with respect to said stop element. For example, this rotation can make the support part, instead of being supported on the support surface of the stop element, be able to pass through the opening in said surface, no longer, therefore, transmitting driving force through the stop element.
The machine can additionally comprise a clutch motor configured to generate said rotation of the support part of the first pusher. Then, the clutch system can comprise the rotating support part and the clutch motor.
The spindle can be configured to shift a nut attached to the first pusher, to convert the rotational movement of the spindle into an axial movement of the first pusher. The spindle can be provided with a tubular protector, the first pusher being telescopically assembled with respect to said tubular protector, which can serve to protect the spindle from dirt.
The additional first electric motor can be configured to act on the front plate by means of a gearing system between said additional first electric motor and an element (for example, a longitudinal bar) attaching the second pusher with a frame supporting the front plate. For example, a rack-pinion system may be suitable for establishing this gearing.
The second electric motor can be configured to make at least one second spindle rotate, which spindle is associated with a second pusher for shifting the rear plate in the compression phase.
The second shifting system can additionally comprise an additional second electric motor configured to shift the rear plate in the extraction phase. The additional second electric motor can be configured to act on said rear plate through a rack-pinion mechanism.
In another mode of the invention, at least one of said first electric motor and said second electric motor is associated with a gearbox or gear mechanism with at least a first state and a second state and with an output configured to operate at a higher speed in said second state than in said first state, said first state corresponding to the compression phase and said second state corresponding to the extraction phase. Each gear mechanism can be configured or arranged to make a spindle rotate, which spindle, through a nut, shifts an element attached to the corresponding plate (i.e., to the front plate or to the rear plate), to shift said plate both in the compression phase and in the extraction phase.
Thus, with the same motor operating at substantially the same speed, the output of the gear mechanism (for example, an output pinion or shaft which can act directly or indirectly on a shift spindle) can have a higher speed (but a lower torque) during the extraction phase, and a lower speed (but a higher torque) during the compression phase. Therefore, by coordinating the state of the “gearbox” or gear mechanism with the molding cycles, the suitable pressure in the compression phase (operating at low speed) and the necessary speed in the extraction phase (in which the same pressure as in the compression phase is not required) can be achieved with the same motors. In many cases, it is preferable for both motors, i.e., both the first electric motor and the second electric motor, to be provided with this type of gear mechanism.
The first electric motor can be located farther from the molding chamber than said second electric motor. In this case, the first electric motor can act on the front plate through a movement transmission system which can include bars or beams interconnecting the first electric motor with a frame of the front plate; these bars or beams can extend in the longitudinal direction of the machine, passing to the sides, above and/or below the second electric motor.
The first electric motor and/or the second electric motor can be servomotors. The use of controlled servomotors provides a high reliability and repetitiveness of positions and pressures.
In at least one mode of the invention, the machine does not comprise any hydraulic drive means and/or does not comprise any pneumatic drive means, especially as regards the means responsible for the shift of the front and rear plates.
To complement the description and for the purpose of aiding to better understand the features of the invention according to preferred practical embodiments thereof, a set of drawings is attached as an integral part of the description, in which the following has been depicted with an illustrative and non-limiting character:
The machine also comprises a front plate 1 located in correspondence with the front end of the molding chamber 3, and a rear plate 2 (which is not seen in
The front plate 1 is coupled in a swiveling manner to a frame 11 which is arranged to shift in the longitudinal direction of the machine. In the embodiment shown, the frame 11 comprises a plurality of bars 11A which can slide axially, guided by guides 33 associated with the molding chamber 3, and which guide the frame in its back and forth movement between its two end positions, which is repeated for every molding cycle. The frame 11 is connected to two bars 12 extending in the longitudinal direction of the machine and on which a first electric motor 4 (through a clutch system which will be described below) and two additional first electric motors 4A can act.
On the other hand, the rear plate 2 (see
The movement of the front plate 1 and rear plate 2 between the end positions thereof can be similar to that which is contemplated in, for example, EP-A-1219830, in which, however, electric motors are not used to cause the movement.
In the embodiment of the invention contemplated in
On the other hand, in a final part of the bars 12 (opposite the part which is connected to the frame 11 of the front plate 1) there is coupled a crosspiece 44 establishing a stop or support surface on which the pusher 42, or rather a support part 421 of the pusher, which is assembled such that it rotates about its axis, can be supported.
On the other hand, when the pusher 42 (or its support part 421) is located as in
Therefore, in the compression phase, the pusher 42 (or at least its support part 421) occupies a position rotated 45° with respect to that which is seen in
Therefore, once the compression has ended, the pusher 42 is moved back slightly, and the motor 45 rotates it 45° (or, at least, rotates its support part 421), occupying the position which can be observed in
The pusher 42, the crosspiece 44 and the motor 45 thus form part of a clutch system which enables the first electric motor 4 to generate the pressure which the front plate exerts in the compression phase, to then be uncoupled from the front plate in the extraction phase, when the additional first electric motors 4A generate the quick movement of the front plate 1 towards its tilted position which is seen in
On the other hand, the shift of the rear plate 2 occurs in a coordinated manner with the shift of the front plate 1. For the shift of the rear plate 2 during the compression phase, the second electric motor 5 generates, through a spindle and nut system similar to that of the first electric motor 4 (i.e., similar to that which is seen in
Slow but high-pressure movements of the front plate 1 and of the rear plate 2 in the compression phase (which serves to obtain a good quality of the mote) can thus be combined with quick movements of both plates during the extraction phase (whereby the cycle time is reduced to a minimum).
Another mode of the invention can be observed in
Likewise, the second electric motor makes a spindle 51 (see
In this mode of the invention, the two motors are provided with respective “gearboxes” or gear mechanisms 4B and 5B. Each of these gearboxes can be located in at least two different states, namely, in a state in which the spindles are made to rotate at high speed and which corresponds to the extraction phase, and in another state in which the motors make the spindles rotate at lower speed but with a greater torque, whereby a higher pressure is achieved; this state corresponds to the compression phase. Thus, a very compact system is achieved which, with a reduced number of motors and movement transmission means, allows shifting the front and rear plates at the suitable speeds both in the compression phase and in the extraction phase, and all of this with a high precision.
In other words, these two states of the gearboxes represent two different motor-spindle movement transmission ratios, therefore the same motors can be used to shift the plates both in the compression phase and in the extraction phase.
The invention also contemplates the possibility of combining the first mode of the invention with the second mode of the invention, i.e., using the “gearboxes” even in the first mode of the invention.
In this text, the word “comprise” and its variants (such as “comprising”, etc.) must not be interpreted in an excluding manner, i.e., they do not exclude the possibility that what is described includes other elements, steps etc. For example, there may be more motors, bars, spindles, etc., than those mentioned. For example, when reference is made to there being an electric motor moving an element, the possibility of there being several electric motors which, each or together, move several elements, is not excluded. Likewise, for example, when it is stated that the gearboxes have two states, the possibility of them having more states is not excluded.
On the other hand, the invention is not limited to the specific embodiments which have been described but rather it also encompasses, for example, the variants which can be made by the person having ordinary skill in the art (for example, in relation to the choice of materials, dimensions, components, configuration, etc.), within what is inferred from the claims.
Number | Date | Country | Kind |
---|---|---|---|
10382028 | Feb 2010 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
3996996 | Gunnergaard | Dec 1976 | A |
4442882 | Achinger et al. | Apr 1984 | A |
4721148 | Knudsen | Jan 1988 | A |
4781568 | Inaba | Nov 1988 | A |
4929165 | Inaba et al. | May 1990 | A |
5164203 | Tanaka et al. | Nov 1992 | A |
5378140 | Asano et al. | Jan 1995 | A |
5804224 | Inaba et al. | Sep 1998 | A |
6050804 | Tamaki et al. | Apr 2000 | A |
6092585 | Larsen et al. | Jul 2000 | A |
6502620 | Jacobsen et al. | Jan 2003 | B1 |
6508297 | Erana | Jan 2003 | B1 |
6530417 | Erana | Mar 2003 | B2 |
6588488 | Jacobsen et al. | Jul 2003 | B2 |
6592360 | Yoda et al. | Jul 2003 | B2 |
6796364 | Jacobsen | Sep 2004 | B1 |
6796783 | Weinmann et al. | Sep 2004 | B1 |
7004746 | Weinmann et al. | Feb 2006 | B2 |
7007738 | Goya Arcelus | Mar 2006 | B2 |
7806161 | Jezwinski | Oct 2010 | B2 |
20010051194 | Yoda et al. | Dec 2001 | A1 |
20020157803 | Erana | Oct 2002 | A1 |
20030003178 | Kami et al. | Jan 2003 | A1 |
20030037902 | Jacobsen et al. | Feb 2003 | A1 |
20030047827 | Weinmann | Mar 2003 | A1 |
20030113400 | Lai et al. | Jun 2003 | A1 |
20040144517 | Arcelus | Jul 2004 | A1 |
20040219258 | Weinmann et al. | Nov 2004 | A1 |
20060182844 | Itani et al. | Aug 2006 | A1 |
20080135205 | Jezwinski | Jun 2008 | A1 |
20080179793 | Schad et al. | Jul 2008 | A1 |
20100018664 | Hashimoto et al. | Jan 2010 | A1 |
20100307707 | Iwasaki et al. | Dec 2010 | A1 |
20110142980 | Gafarsoro Urrestilla et al. | Jun 2011 | A1 |
Number | Date | Country |
---|---|---|
102170982 | Aug 2011 | CN |
1 101 548 | May 2001 | EP |
1 219 830 | Jul 2002 | EP |
1 402 976 | Mar 2004 | EP |
01314128 | Dec 1989 | JP |
0112360 | Feb 2001 | WO |
2010018238 | Feb 2010 | WO |
Entry |
---|
International Search Report dated Dec. 11, 2008 from corresponding International Application No. PCT/ES2008/000551. |
Chinese First Office Action dated Dec. 5, 2012, from corresponding Chinese Application No. 201110035921.8. |
Number | Date | Country | |
---|---|---|---|
20110195143 A1 | Aug 2011 | US |