The present invention relates to a motion guide apparatus in which a turn portion has a three-dimensional trajectory.
A motion guide apparatus for guiding rectilinear or curvilinear motion of a movable body such as a table is known (refer to Patent Literature 1). The motion guide apparatus includes a rail member, and a block that is movable relative to the rail member. A rolling path is formed between a rolling portion of the rail member and a rolling portion of the block. The rolling path, a return portion, and turn portions connected to the rolling path and the return portion form a circulation path. A plurality of rolling elements is placed in the circulation path.
In a general motion guide apparatus, a trajectory of the rolling path is straight. A trajectory of the return portion is also straight. A trajectory of each of the turn portions connected to the rolling path and the return portion is an arc. The trajectory of each of the turn portions as viewed in a longitudinal direction (Y direction) of the motion guide apparatus, that is, the trajectory of each of the turn portions in an X-Z cross section of the motion guide apparatus, is straight.
However, as illustrated in
The inventor devised an idea of forming a three-dimensional trajectory that is three-dimensional and complex as follows. In other words, a trajectory curve (a cross-sectional trajectory curve 21) of the turn portion in the X-Z cross section illustrated in
However, the three-dimensional trajectory 25 of the turn portion formed in this manner has a problem that tangent lines thereto are not continuous with a straight line to be the trajectory 36 of the rolling path and a straight line to be the trajectory 37 of the return portion at the start point 34 and the end point 35. Hence, the movement of the rolling elements may be deteriorated, the repeated durability of the turn portion may decrease, and noise may be generated.
The present invention has been made in view of the above problems, and an object thereof is to provide a motion guide apparatus in which even if at least part of a turn portion is a three-dimensional trajectory that is three-dimensional and complex, it is possible to approach at least one of a rolling path and a return portion substantially along a tangent line.
In order to solve the above problems, the present invention is a motion guide apparatus including: a rail member; a block configured to be movable relative to the rail member; and a plurality of rolling elements placed in a rolling path between a rolling portion of the rail member and a rolling portion of the block, a return portion, and a turn portion connected to the rolling path and the return portion, in which at least part of a three-dimensional trajectory of the turn portion is formed on the basis of a cross-sectional trajectory curve in the X-Z cross section of the motion guide apparatus, and a longitudinal trajectory curve drawn on a virtual plane where a longitudinal direction of the motion guide apparatus is a Y-axis, and a trajectory length ω from a turn start point of the cross-sectional trajectory curve is a length ω of a W-axis, X and Z coordinates of the three-dimensional trajectory are X and Z coordinates of the cross-sectional trajectory curve, and a Y-coordinate of the three-dimensional trajectory is a Y-coordinate of the longitudinal trajectory curve where the ω of the W-axis of the virtual plane is a variable.
According to the present invention, even if at least part of a turn portion is a three-dimensional trajectory that is three-dimensional and complex, it can approach at least one of a rolling path and a return portion substantially along a tangent line. Therefore, it is possible to encourage an improvement in the movement of the rolling elements, an improvement in the repeated durability of the turn portion, and noise reduction.
Embodiments of a motion guide apparatus according to the present invention are described in detail hereinafter with reference to the accompanying drawings. However, the motion guide apparatus according to the present invention can be embodied in various forms and is not limited to the embodiments described in the description. The embodiments are provided with the intention of enabling those skilled in the art to fully understand the invention by fully disclosing the description.
The motion guide apparatus 1 of the embodiment is a linear guide including a rail member 2, and a block 4 that is movable relative to the rail member 2. A plurality of balls 3 is interposed as rolling elements between the rail member 2 and the block 4 in such a manner as to be capable of rolling motion. The block 4 includes a circulation path 5 for circulating the plurality of balls 3. A rolling path 13 between a rolling portion 7 of the rail member 2 and a rolling portion 8 of the block 4, a return portion 9, and turn portions 10 form the circulation path 5.
Note that in the following description, a longitudinal direction of the rail member 2, that is, a travel direction of the block 4, is a Y-axis, a height direction is a Z-axis, and a horizontal direction is an X-axis.
As illustrated in
As illustrated in
In the web portion 4a of the block 4, the return portion 9 is formed substantially parallel to the rolling portion 8. The return portion 9 is a groove that is open toward the rail member 2. Note that the return portion 9 may be a through-hole.
In the block 4, the turn portions 10 connected to the rolling portion 8 and the return portion 9 are formed from the sleeve portion 4b to the web portion 4a of the block 4. The turn portions 10 are grooves that are open toward the rail member 2. Note that the turn portions 10 may also be through-holes.
As illustrated in
As illustrated in
Referring back to
The rolling path 13 has a straight trajectory 13a. The return portion 9 also has a straight trajectory 9a. The turn portions 10 each have a three-dimensional trajectory 10a that is three-dimensional and complex. Note that the trajectories 13a, 9a, and 10a of the rolling path 13, the return portion 9, and the turn portions 10 are center lines of these paths. In the return portion 9, there is a slight play between the balls 3 and a wall surface of the return portion 9. The trajectory 9a of the return portion 9 is a center line of the return portion 9. In parts of the rolling path 13 and the turn portions 10, the balls 3 move while being sandwiched between the rail member 2 and the block 4. Parts of the trajectories 13a and 10a of the rolling path 13 and the turn portions 10 may be lines drawn by centers of the travelling balls 3.
A method for forming the three-dimensional trajectory 10a of the turn portion 10 is described below. The three-dimensional trajectory 10a of the turn portion 10 is formed on the basis of a cross-sectional trajectory curve 14 (refer to
As illustrated in
As illustrated in
The Y-axis of the virtual plane VP is the longitudinal direction of the motion guide apparatus 1, that is, a relative travel direction of the block 4. The W-axis of the virtual plane VP is different from the Z-axis of the motion guide apparatus 1. The variable w of the W-axis is not a length in the Z-axis direction of the motion guide apparatus 1 but the trajectory length ω (refer to
The longitudinal trajectory curve 15 is, for example, a curve in which a tangent line to a single arc etc. is continuous. The longitudinal trajectory curve 15 may be a curve in which a tangent line to, for example, an ellipse, a clothoid curve, or a spline curve is continuous.
The longitudinal trajectory curve 15 is connected to the trajectory 13a of the rolling path 13 in such a manner that a tangent line thereto is substantially continuous with the trajectory 13a at the turn start point A. Moreover, the longitudinal trajectory curve 15 is connected to the trajectory 9a of the return portion 9 in such a manner that a tangent line thereto is substantially continuous with the trajectory 9a at the turn end point C. Note that it is desirable that the longitudinal trajectory curve 15 be connected to the trajectory 13a of the rolling path 13 and the trajectory 9a of the return portion 9 in such a manner that the tangent lines are continuous with the trajectories 13a and 9a respectively, but may be connected to the trajectory 13a of the rolling path 13 and the trajectory 9a of the return portion 9 in such a manner that the tangent line is continuous with at least one of the trajectories 13a and 9a.
Let the horizontal direction of the motion guide apparatus 1 be an X-coordinate, let the height direction be a Z-coordinate, and let the longitudinal direction be a Y-coordinate. The coordinates of the three-dimensional trajectory 10a of the turn portion 10 are expressed by the following continuous X, Y, and Z coordinates using the trajectory length ω from the turn start point A of the cross-sectional trajectory curve 14.
Here, the X and Z coordinates of the three-dimensional trajectory 10a are the X and Z coordinates (FX(ω), FZ(ω)) of the cross-sectional trajectory curve 14. The Y-coordinate of the three-dimensional trajectory 10a is the Y-coordinate (FY(ω)) of the longitudinal trajectory curve 15 where ω of the W-axis of the virtual plane VP is a variable.
An example of the method for forming the three-dimensional trajectory 10a is described below. As illustrated in
If the cross-sectional trajectory curve 14 is formed by connecting an arc and a straight line as illustrated in
Here, A is the turn start point, B is the curvature change point on the cross-sectional trajectory curve, and C is the turn end point. ω is the trajectory length from the turn start point A, and is a variable that changes from 0 to α. θ is the turn start angle, R1 is the cross-sectional trajectory radius, and a is the total cross-sectional trajectory length.
As illustrated in
If the longitudinal trajectory curve 15 is formed by a single arc as illustrated in
where R2 is the longitudinal trajectory radius, and R2=α/2.
The X, Y, and Z coordinates of the three-dimensional trajectory 10a taking a variable as the trajectory length ω from the turn start point A can be obtained from FX(ω), FZ(ω) of equation (2) and FY (ω) of equation (3). Note that FW in equation (3) is not used to obtain the coordinates of the three-dimensional trajectory 10a, but is referred to for reference.
Up to this point, the configuration of the motion guide apparatus 1 of the embodiment has been described. The motion guide apparatus 1 of the embodiment has the following effects:
At least part of the three-dimensional trajectory 10a of the turn portion 10 is formed on the basis of the cross-sectional trajectory curve 14 and the longitudinal trajectory curve 15 of the motion guide apparatus 1. Therefore, even if at least part of the turn portion 10 is a three-dimensional trajectory that is three-dimensional and complex, it can approach at least one of the rolling path 13 and the return portion 9 substantially along the tangent line. Hence, it is possible to encourage an improvement in the movement of the balls 3, an improvement in the repeated durability of the turn portion 10, and noise reduction.
On the virtual plane VP, the longitudinal trajectory curve 15 is connected to at least one of the trajectory 13a of the rolling path 13 and the trajectory 9a of the return portion 9 in such a manner that the tangent line is continuous with the at least one of the trajectories 13a and 9a. Therefore, the three-dimensional trajectory 10a of the turn portion 10 can be connected to at least one of the rolling path 13 and the return portion 9 in such a manner that the tangent line is continuous with the at least one of the rolling path 13 and the return portion 9.
The turn trajectory width (α) of the longitudinal trajectory curve 15 is equal to the total trajectory length (x) of the cross-sectional trajectory curve 14. Therefore, the three-dimensional trajectory 10a of the turn portion 10 can be smoothly formed along its entire length.
At least the rolling portion 8 and the turn portions 10 are continuously formed in the block 4 that is a single structure, and therefore, can be joined together seamlessly.
Note that the present invention is not limited to concretization of the above embodiment, and can be concretized in other embodiments within the scope that does not change the purport of the present invention.
In the above embodiment, the cross-sectional trajectory curve in the X-Z cross section of the motion guide apparatus includes a curve and a straight line, but may include only a curve. Moreover, in the above embodiment, the longitudinal trajectory curve on the virtual plane of the motion guide apparatus includes only a curve, but may partially include a straight line.
In the above embodiment, the rolling portion and the turn portions are formed in the block that is a single structure. However, the block may include a block body and lid members that are mounted on end surfaces of the block body, the rolling portion may be formed in the block body, and the turn portions may be formed in the lid members. In this case, as in a general linear guide, for example, two or four rolling portions may be formed in the block body, for example, two or four turn portions may be formed in each of the lid members, and the return portions of the block body may be placed in the sleeve portions of the block body. Moreover, the return portions of the block body may be formed as through-holes in such a manner as to have a closed cross section, or the lid members may each include an end plate and an inner piece in such a manner that the turn portions of the lid members have a closed cross section.
In the above embodiment, the example of a full ball type has been described. However, a spacer may be interposed between the balls. Moreover, the example in which the rolling elements are balls has been described. However, the rolling elements may be rollers.
In the above embodiment, the example of the outer block type linear guide in which the block having an approximately U shape in cross section is astride the rail member has been described. However, an inner block type linear guide may be used in which an inner block is placed in an outer rail having an approximately U shape in cross section.
In the above embodiment, the example in which the motion guide apparatus is a linear guide has been described. However, the motion guide apparatus may be a ball spline.
The present description is based on Japanese Patent Application No. 2022-109426 filed on Jul. 7, 2022. The entire contents thereof are incorporated herein.
Number | Date | Country | Kind |
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2022-109426 | Jul 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2023/024552 | 7/3/2023 | WO |