1. Field of the Invention
The present invention relates to a motor control apparatus and a bush for the motor control apparatus.
2. Discussion of the Background
Japanese Unexamined Patent Application Publication No. 2003-274597 discloses an outlet structure of a cable (detector cable) of an electric motor. This conventional outlet structure includes a bush (rubber bush) having a conical outer surface. The bush is molded around the outer circumference of the cable over a through hole (cable hole) of a housing base (detector cover).
According to one aspect of the present invention, a motor control apparatus is configured to control driving of a motor. The motor control apparatus includes a housing base, a main body, an air duct, a through hole, a bush, and at least one cable. The housing base has a first surface and a second surface. The main body is disposed on the first surface of the housing base and includes a plurality of electronic components associated with driving of the motor. The air duct is disposed on the second surface of the housing base, and cooling air flows through the air duct. The through hole is disposed in the housing base and has a tapered inner surface. The bush is fitted and secured in the through hole. The bush has a tapered outer surface and includes at least one cable insertion hole and at least one close contact portion. The at least one cable is disposed through the at least one cable insertion hole and the housing base and is wired between the main body and the air duct. The at least one cable has an outer surface in close contact with the at least one close contact portion of the bush outside the through hole.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
As shown in
The housing 10 includes a housing base 11 and two air duct walls 12. The two air duct walls 12 are disposed upright on the rear surface of the housing base 11 (in other words, on the other surface of the housing base 11, as seen on the upper side in
The main body 20 is disposed on the front surface of the housing base 11 (in other words, on one surface of the housing base 11, as seen on the lower side in
The housing base 11 includes a plurality of (four in this embodiment) through holes 111 (only one is shown in
Next, referring to
As shown in
The rubber bush 60 has an outer surface 63, which is tapered corresponding to the inner surface 1111 of the through hole 111. The rubber bush 60 includes a cable insertion hole 61 having an approximately circular cross-section. The cable 90 is to be passed through the cable insertion hole 61. The rubber bush 60 also includes cylindrical protruding opening portions 62a and 62b (close contact portions). The cable insertion hole 61 is open at two opening end surfaces 611a and 611b, and the protruding opening portions 62a and 62b protrude respectively from the opening end surfaces 611a and 611b in the insertion directions of the cable 90. The cable insertion hole 61 has an inner diameter that is larger than the outer diameter of the cable 90. The cable insertion hole 61 has an inner surface 612. With the rubber bush 60 fitted in the through hole 111, the inner surface 612 receives pressure from the inner surface 1111 of the through hole 111 and expands in the inside direction. In this respect, with the cable 90 passed through the cable insertion hole 61, the inner surface 612 is kept from close contact with an outer surface 901 of the cable 90 (in other words, only slight contact or no contact is permitted). The protruding opening portions 62a and 62b respectively have inner surfaces 621a and 62 lb continuous from the cable insertion hole 61. The protruding opening portions 62a and 62b respectively have circumferential protruding portions 622a and 622b respectively at outer end portions of the inner surfaces 621a and 621b. With the rubber bush 60 fitted in the through hole 111, the protruding portions 622a and 622b, respectively of the protruding opening portions 62a and 62b, come into close contact with the outer surface 901 of the cable 90 outside the through hole 111 (with a level of pressure that allows for movement of the cable 90 in its insertion directions).
The rubber bush 60 thus configured is fitted into the through hole 111 of the housing base 11 from the air duct 30 side and secured under the steel plate 70. In this respect, the inner surface 612 of the cable insertion hole 61 of the rubber bush 60 expands in the inside direction due to the pressure from the inner surface 1111 of the through hole 111. The inner surface 612, however, is kept from close contact with the outer surface 901 of the cable 90 passed through the cable insertion hole 61. Instead, the protruding portions 622a and 622b, respectively of the protruding opening portions 62a and 62b, of the rubber bush 60 come into close contact with the outer surface 901 of the cable 90 outside the through hole 111. Thus, the cable insertion hole 61 is hermetically sealed. The steel plate 70, which secures the rubber bush 60, includes an insertion hole 71 and four screw insertion holes 72, into which the screws 80 are to be screwed. The steel plate 70 is placed over the opening end surface 611a of the rubber bush 60 at the side of the air duct 30 and the surface of the housing base 11 at the side of the air duct 30 so as to permit the protruding opening portion 62a of the rubber bush 60 at the side of the air duct 30 to pass through the insertion hole 71. In other words, the steel plate 70 is placed to cover the gap between the rubber bush 60 and the through hole 111 at the side of the air duct 30. Then, the four screws 80 are passed through the respective screw insertion holes 72 to be screwed into the respective screw holes 112 of the housing base 11. Thus, the steel plate 70 is secured to the surface of the housing base 11 at the side of the air duct 30.
Next, referring to
In the embodiment of
The diode module 21 rectifies three-phase (R, S, T phase) alternating current power supplied from an alternating current source 3 and outputs direct current power to a positive cable 90a and a negative cable 90b. The cable 90a is passed through one of the cable insertion holes 61 of the rubber bush 60a and through the housing base 11, and wired between the diode module 21 (or the electromagnetic contactor 22), which is at the side of the main body 20, and the noise filter 32, which is at the side of the air duct 30. The cable 90b is passed through another one of the cable insertion holes 61 of the rubber bush 60b and through the housing base 11, and wired between the diode module 21, which is at the side of the main body 20, and the noise filter 32, which is at the side of the air duct 30.
The noise filter 32 removes noise contained in the direct current power supplied through the cables 90a and 90b, and outputs the noise-removed direct current to a positive cable 90c and a negative cable 90d. The cable 90c is disposed through another one of the cable insertion holes 61 of the rubber bush 60c and through the housing base 11, and wired between the noise filter 32, which is at the side of the air duct 30, and the power module 24 (or the main condenser 23), which is at the side of the main body 20. The cable 90d is disposed through the other one of the cable insertion holes 61 of the rubber bush 60d and through the housing base 11, and wired between the noise filter 32, which is at the side of the air duct 30, and the power module 24 (or the main condenser 23), which is at the side of the main body 20.
The main condenser 23 is coupled across the cables 90c and 90d so as to rectify input direct current power. The power module 24 includes a plurality of switching elements (only one of which is shown in
In the inverter device 1 according to this embodiment, the main body 20 is disposed on the front surface of the housing base 11, while the air duct 30 is disposed on the rear surface of the housing base 11. The housing base 11 includes the four through holes 111, through which the four cables 90a, 90b, 90c, and 90d are passed to be wired between the main body 20 and the air duct 30. In order to eliminate a leakage of air from the air duct 30 to the main body 20, it is necessary to hermetically seal the through holes 111 and to cover the cables 90a, 90b, 90c, and 90d. In view of this, the rubber bushes 60a, 60b, 60c, and 60d are provided in the respective through holes 111, with the cables 90a, 90b, 90c, and 90d passed through the respective cable insertion holes 61 of the rubber bushes 60a, 60b, 60c, and 60d.
Prior to reciting advantageous effects of the above-described embodiment, a comparative example will be described by referring to
As shown in
The following are noted regarding the inverter device 1 according to the comparative example. In the structure according to the comparative example, the close contact between the inner surface 612′ of the cable insertion hole 61′ of the rubber bush 60′ and the outer surface 901 of the cable 90 causes friction. Because of the friction, the cable 90 disposed through the cable insertion hole 61′ is fixed and difficult to move in the insertion directions. Thus, during wiring of the cable 90 in the main body 20 or the air duct 30, an operator cannot move the cable 90 through the rubber bush 60′ in the insertion directions and adjust the length of the cable 90. This may be detrimental to smoothness of the wiring operation of the cable 90.
Contrarily, in the inverter device 1 according to this embodiment, the rubber bush 60 includes the protruding opening portions 62a and 62b. The protruding opening portions 62a and 62b respectively have the protruding portions 622a and 622b in close contact with the outer surface 901 of the cable 90 passed through the cable insertion hole 60 outside the through hole 111. This eliminates or minimizes the influence that the pressure from the inner surface 1111 of the through hole 111 has on the protruding opening portions 62a and 62b, when the rubber bush 60 is fitted in the through hole 111. This ensures that the protruding opening portions 62a and 62b are in close contact with the outer surface 901 of the cable 90 with a suitable level of pressure that allows for movement of the cable 90 in its insertion directions. This, in turn, makes the cable 90 movable in the insertion directions while hermetically sealing the cable insertion hole 61 of the rubber bush 60. As a result, the operator is able to smoothly operate the wiring of the cable 90.
It is particularly noted that in this embodiment, the cylindrical protruding opening portions 62a and 62b protrude from both two opening end surfaces 611a and 611b, at which the cable insertion hole 61 of the rubber bush 60 is open. The inner surfaces 621a and 621b, respectively of the protruding opening portions 62a and 62b, are continuous from the cable insertion hole 61, and respectively have the circumferential protruding portions 622a and 622b. This configuration ensures a structure in which the protruding portions 622a and 622b respectively on the inner surfaces 621a and 621b are in close contact with the outer surface 901 of the cable 90 outside the through hole 111. The protruding opening portions 62a and 62b may be integrally die-cast with the rubber bush 60. Additionally, the protruding opening portions 62a and 62b are respectively disposed at the two opening end surfaces 611a and 611b, at which the cable insertion hole 61 of the rubber bush 60 is open. This ensures that the protruding portions 622a and 622b, respectively of the protruding opening portions 62a and 62b, are in close contact with the outer surface 901 of the cable 90 on both main body 20 side and air duct 30 side of the rubber bush 60. This improves the sealability of the cable insertion hole 61.
It is particularly noted that in this embodiment, the cable insertion hole 61 of the rubber bush 60 has an inner diameter that is larger than the outer diameter of the cable 90. This minimizes the close contact between the inner surface 612 of the cable insertion hole 61 and the outer surface 901 of the cable 90, when, with the rubber bush 60 fitted in the through hole 111, the inner surface 612 expands in the inside direction due to the pressure from the inner surface 1111 of the through hole 111. This eliminates or minimizes the fixation of the cable 90 in the cable insertion hole 61, which would otherwise be caused by friction of the close contact. This ensures movability of the cable 90.
It is particularly noted that in this embodiment, the rubber bush 60 is fitted into the through hole 111 from the air duct 30 side and secured under the steel plate 70. This securing structure ensures that the steel plate 70 covers the gap between the rubber bush 60 and the through hole 111 at the side of the air duct 30. This, in turn, further reduces the possibility of leakage of air of the air duct 30 into the main body 20.
Modifications will be described below.
In the above-described embodiment, the protruding opening portions 62a and 62b are disposed at both two opening end surfaces 611a and 611b, at which the cable insertion hole 61 of the rubber bush 60 is open. This, however, should not be construed in a limiting sense. It is also possible to dispose only the protruding opening portion 62a at the opening end surface 611a, which is at the side of the air duct 30, among the two opening end surfaces 611a and 611b.
As shown in
This modification provides similar advantageous effects to those in the above-described embodiment. Providing a single protruding opening portion 62 ensures a simple structure for the rubber bush 60A as compared with providing two protruding opening portions. The single rubber bush 60A, at the same time, reduces friction between the protruding portion 622 and the cable 90, improving the movability of the cable 90. Additionally, providing the protruding opening portion 62 at the opening end surface 611a, which is at the side of the air duct 30, hermetically seals the cable insertion hole 61 at the side of the air duct 30. This reduces the possibility of leakage of air of the air duct 30 into the main body 20.
(2) A Rubber Bush with a Plurality of Cable Insertion Holes
While in the above-described embodiment the rubber bush 60 includes a single cable insertion hole 61, this should not be construed in a limiting sense. The rubber bush 60 may include a plurality of cable insertion holes.
As shown in
The housing 10B includes a housing base 11B and two air duct walls 12B (partially cutaway in
The housing base 11B includes a plurality of (two in this embodiment) through holes 111B (only one is shown in
Next, referring to
As shown in
The rubber bush 60B has an outer surface 63B, which is tapered corresponding to the inner surface 1111B of the through hole 111B, similarly to the rubber bush 60. The rubber bush 60B includes a plurality of (two in this embodiment) cable insertion holes 61B disposed in parallel to one another. The two cable insertion holes 61B are open at two opening end surfaces 611Ba and 611Bb. From the opening end surface 611Ba, two cylindrical protruding opening portions 62Ba (close contact portions) protrude in the insertion directions of the cables 90. From the opening end surface 611Bb, two cylindrical protruding opening portions 62Bb (close contact portions) protrude in the insertion directions of the cables 90. Each cable insertion hole 61B has an inner diameter that is larger than the outer diameter of the cable 90, similarly to the cable insertion hole 61 of the rubber bush 60. The cable insertion hole 61B has an inner surface 612B. With the rubber bush 60B fitted in the through hole 111B, the inner surface 612B receives pressure from the inner surface 1111B of the through hole 111B and expands in the inside direction. In this respect, with the cable 90 passed through the cable insertion hole 61B, the inner surface 612B is kept from close contact with the outer surface 901 of the cable 90 (in other words, only slight contact or no contact is permitted). The protruding opening portions 62Ba and 62Bb respectively have inner surfaces 621Ba and 621Bb continuous from the respective cable insertion holes 61B. The protruding opening portions 62Ba and 62Bb respectively have circumferential protruding portions 622Ba and 622Bb respectively at outer end portions of the inner surfaces 621Ba and 621Bb. With the rubber bush 60B fitted in the through hole 111B, the protruding portions 622Ba and 622Bb, respectively of the protruding opening portions 62Ba and 62Bb, come into close contact with the outer surface 901 of the cable 90 outside the through hole 111B (with a level of pressure that allows for movement of the cable 90 in its insertion directions).
The rubber bush 60B thus configured is fitted into the through hole 111B of the housing base 11B from the air duct 30B side and secured under the steel plate 70B. In this respect, the inner surface 612B of each cable insertion hole 61B of the rubber bush 60B expands in the inside direction due to the pressure from the inner surface 1111B of the through hole 111B. The inner surface 612B, however, is kept from close contact with the outer surface 901 of the cable 90 passed through the cable insertion hole 61B. Instead, the protruding portions 622Ba and 622Bb, respectively of the protruding opening portions 62Ba and 62Bb, of the rubber bush 60B come into close contact with the outer surface 901 of the cable 90 outside the through hole 111B. Thus, each cable through hole 61B is hermetically sealed. The steel plate 70B, which secures the rubber bush 60B, includes an insertion hole 71B and four screw insertion holes 72B, into which the screws 80 are to be screwed. The steel plate 70B is placed over the opening end surface 611Ba of the rubber bush 60B at the side of the air duct 30B and the surface of the housing base 11B at the side of the air duct 30B so as to permit the two protruding opening portions 62Ba of the rubber bush 60B at the side of the air duct 30B to pass through the insertion hole 71B. In other words, the steel plate 70B is placed to cover the gap between the rubber bush 60B and the through hole 111B at the side of the air duct 30B. Then, the four screws 80 are passed through the respective screw insertion holes 72B to be screwed into the respective screw holes 112B of the housing base 11B. Thus, the steel plate 70B is secured to the surface of the housing base 11B at the side of the air duct 30B.
This modification provides similar advantageous effects to those in the above-described embodiment. This modification also provides the following advantageous effects. In the above-described embodiment, the rubber bush 60 includes a single cable insertion hole 61 and thus has an approximately circular overall shape. The rubber bush 60B according to this modification includes two parallel cable insertion holes 61B and thus has an approximately oval overall shape. Because of its non-circular shape, the rubber bush 60B fitted and secured in the through hole 111B of the housing base 11B receives pressure that varies from position to position from the inner surface 1111B of the through hole 111B. This can cause an uneven close contact between the inner surface 612B of each cable insertion hole 61B and the outer surface 901 of the cable 90 passed through the inner surface 612B. The uneven close contact creates a possibility of degraded sealability. In view of this, this modification provides two protruding opening portions 62Ba and two protruding opening portions 62Bb in the rubber bush 60B, which includes two cable insertion holes 61B disposed in parallel to one another. The protruding opening portions 62Ba and 62Bb are not affected by the pressure from the inner surface 1111B of the through hole 111B, ensuring a uniform close contact with the outer surface 901 of the cable 90 outside the through hole 111B. Thus, even in the rubber bush 60B with two cable insertion holes 61B, the cables 90 are movable in their insertion directions without degraded sealability of the cable insertion holes 61B.
In modification (2), the two protruding opening portions 62Ba and the two protruding opening portions 62Bb are respectively disposed at the two opening end surfaces 611Ba and 611Bb, at which the two cable insertion holes 61B of the rubber bush 60B are open. This, however, should not be construed in a limiting sense. It is also possible to dispose only the two protruding opening portions 62Ba at the opening end surface 611Ba, which is at the side of the air duct 30B, among the two opening end surfaces 611Ba and 611Bb.
In modification (2), the rubber bush 60B includes the two cable insertion holes 61B disposed in parallel to one another. This, however, should not be construed in a limiting sense. The present invention also finds applications in rubber bushes each having three or more cable insertion holes disposed in parallel to each other.
While in the above-described embodiments the bush is made of rubber, this should not be construed in a limiting sense. The bush may be made of an elastic member other than a rubber member.
It will be appreciated that various embodiments and modifications described herein may be readily combined.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2011-089988 | Apr 2011 | JP | national |
The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2011-089988, filed Apr. 14, 2011. The contents of this application are incorporated herein by reference in their entirety.