The present application claims priority from Japanese Patent Application No. 2023-151748 filed on Sep. 19, 2023, the entire contents of which are hereby incorporated by reference.
The disclosure relates to a motor-cooling structure, particularly a motor-cooling structure configured to cool a motor by supplying cooling oil to the motor.
Electrically drivable vehicles and hybrid vehicles including motors serving as drive sources for the vehicles to travel may fall into a state called motor lock-up, in which a torque is attempted to be generated with the motor being stationary. Such a state occurs in, for example, hill-hold control in which a vehicle on a climbing road is prevented from traveling backward. In the state of motor lock-up, a high current may intensely flow through the coil of the motor. If such a high current continues to flow through the coil, the coil or a switching element of an inverter that is coupled to the coil may be overheated and be deteriorated. Therefore, electrically drivable vehicles and the like employ a technique of cooling the coil of the motor by using a coolant such as oil or water.
An exemplary motor-cooling device intended for electrically drivable vehicles including motors for the vehicles to travel is described in Japanese Unexamined Patent Application Publication No. 2019-129608. The device includes a cooling circuit configured to cause an oil pump to pump cooling oil stored in a case that houses a motor and to discharge the cooling oil to the coil of the motor. In this device, a temperature sensor detects the temperature of the stator of the motor. If the detected temperature goes above a predetermined temperature and indicates a high-temperature state, the oil pump is activated to discharge the cooling oil to the coil, whereby the coil is cooled.
Another motor-cooling structure is described in Japanese Unexamined Patent Application Publication No. 2004-112967. The structure includes a water jacket that allows cooling water to flow therethrough. The water jacket is disposed inside the stator core of the motor. In this cooling structure, the cooling water that flows inside the water jacket cools the coil with the intermediary of the stator core.
An aspect of the disclosure provides a motor-cooling structure configured to cool a motor by using cooling oil. The motor is housed in a motor case. The motor-cooling structure includes a supply-port operator and a discharge-port operator. The supply-port operator is capable of opening and closing a cooling-oil supply port provided in a first wall of the motor case. The supply-port operator is configured to make an opening ratio of the cooling-oil supply port greater when a rotary shaft of the motor is stationary than when the rotary shaft is rotating. The discharge-port operator is capable of opening and closing a cooling-oil discharge port provided in a second wall of the motor case. The discharge-port operator is configured to close the cooling-oil discharge port when the rotary shaft of the motor is stationary.
The accompanying drawings are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and, together with the specification, serve to describe the principles of the disclosure.
and
When a motor is used with a short-time rating such as in the state of motor lock-up, the motor coolability depends on the heat capacity of the motor-cooling structure. In the technique of discharging cooling oil to the coil of the motor, the heat capacity for absorbing heat from the coil may be insufficient, and there is room for improving the short-time rating. In the technique of causing cooling water to flow through a water jacket, since the coil is indirectly cooled with the intermediary of the stator core, the cooling efficiency may be low.
In view of the above, it is desirable to provide a motor-cooling structure that exerts an increased cooling efficiency by increasing the heat capacity thereof when the motor falls into a lock-up state.
In the following, some embodiments of the disclosure are described in detail with reference to the accompanying drawings. Note that the following description is directed to illustrative examples of the disclosure and not to be construed as limiting to the disclosure. Factors including, without limitation, numerical values, shapes, materials, components, positions of the components, and how the components are coupled to each other are illustrative only and not to be construed as limiting to the disclosure. Further, elements in the following example embodiments which are not recited in a most-generic independent claim of the disclosure are optional and may be provided on an as-needed basis. The drawings are schematic and are not intended to be drawn to scale. Throughout the present specification and the drawings, elements having substantially the same function and configuration are denoted with the same numerals to avoid any redundant description.
The case 20 is a housing that houses the motor 30 and the power transmission mechanism (not illustrated). The case 20 includes the motor case 22 that houses the motor 30. In the first embodiment, the case 20 has a storage chamber 26, which is located adjacent to the motor case 22 and in which the cooling oil 12 is to be stored. The storage chamber 26 receives the cooling oil 12 flowing from the oil passageway and stores the cooling oil 12.
The motor case 22 includes a first wall 22a, a second wall 22b, and a third wall 22c. The first wall 22a separates the storage chamber 26 and a housing chamber of the motor 30 from each other. The second wall 22b is located apart from and opposite the first wall 22a. The third wall 22c couples the first wall 22a and the second wall 22b to each other. The motor 30 has a rotary shaft 32, which extends through the first wall 22a and the second wall 22b. The third wall 22c surrounds the outer peripheral surface of the motor 30.
As illustrated in
The first disc 23 is provided with first magnets 23b (first supply-side magnets), which are each a permanent magnet. While the first disc 23 in the example illustrated in
The second wall 22b has the cooling-oil discharge ports 24a (hereinafter also simply referred to as “discharge ports 24a”), through which the cooling oil 12 is to be discharged to the outside of the motor case 22. In the first embodiment, as illustrated in
The second disc 24 is provided with third magnets 24b (first discharge-side magnets), which are each a permanent magnet. While the second disc 24 in the example illustrated in
The motor case 22 is coupled to the cooling-oil circuit 50, through which the cooling oil 12 supplied into the motor case 22 is to be caused to circulate. The cooling-oil circuit 50 has a passageway that couples an outlet 25a (illustrated in
The motor 30 includes a stator 36, a rotor (not illustrated), and the rotary shaft 32. The stator 36 is fixed to the motor case 22 with a fitting member 38 in between. The rotor is disposed on the inner side of the stator 36. The rotary shaft 32 is configured to rotate together with the rotor. The stator 36 is provided with a coil 34. In
The supply-port operator 40 is capable of opening and closing the supply ports 23a of the motor case 22. The supply ports 23a are opened and closed when the rotary shaft 32 of the motor 30 is rotating. When the rotary shaft 32 is stationary, the opening ratio of the supply ports 23a is greater than when the rotary shaft 32 is rotating. As illustrated in
The supply-port-operator body 41 has in the center thereof a through-hole through which the rotary shaft 32 extends. The supply-port-operator body 41 is attached to the rotary shaft 32 in such a manner as to coincide with the disc 23 at the first wall 22a and to rotate together with the rotary shaft 32. In the first embodiment, the supply-port-operator body 41 has a disc shape that is of substantially the same size as the first disc 23. The supply-use through-holes 41a are four through-holes arranged at regular intervals in the peripheral direction and in correspondence with the supply ports 23a of the first disc 23. The second magnets 41b each have magnetic poles such that the second magnets 41b and the first magnets 23b of the disc 23 at the first wall 22a of the motor case 22 attract each other. The second magnets 41b and the first magnets 23b are of equal number.
The supply-use through-holes 41a and the second magnets 41b move in the peripheral direction with the rotation of the supply-port-operator body 41. The supply-use through-holes 41a are provided at positions where the supply-use through-holes 41a coincide with the respective supply ports 23a of the motor case 22 when the second magnets 41b coincide with the first magnets 23b of the motor case 22 during the rotation of the supply-port-operator body 41. In the first embodiment, as illustrated in
The discharge-port operator 42 is capable of opening and closing the discharge ports 24a of the motor case 22. The discharge ports 24a are opened and closed when the rotary shaft 32 of the motor 30 is rotating. When the rotary shaft 32 is stationary, the discharge ports 24a are closed. As illustrated in
The discharge-port-operator body 43 has in the center thereof a through-hole through which the rotary shaft 32 extends. The discharge-port-operator body 43 is attached to the rotary shaft 32 in such a manner as to coincide with the disc 24 at the second wall 22b and to rotate together with the rotary shaft 32. In the first embodiment, the discharge-port-operator body 43 has a disc shape that is of substantially the same size as the second disc 24. The discharge-use through-holes 43a are four through-holes arranged at regular intervals in the peripheral direction and in correspondence with the discharge ports 24a of the second disc 24. The fourth magnets 43b each have magnetic poles such that the fourth magnets 43b and the third magnets 24b of the disc 24 at the second wall 22b of the motor case 22 attract each other. The fourth magnets 43b and the third magnets 24b are of equal number.
The discharge-use through-holes 43a and the fourth magnets 43b move in the peripheral direction with the rotation of the discharge-port-operator body 43. The discharge-use through-holes 43a are provided at positions where the discharge-use through-holes 43a are allowed to coincide with the respective discharge ports 24a of the motor case 22 during the movement of the discharge-use through-holes 43a in the peripheral direction. The discharge-use through-holes 43a are provided at positions where the discharge-use through-holes 43a are displaced relative to the respective discharge ports 24a when the fourth magnets 43b coincide with the third magnets 24b of the motor case 22 during the rotation of the discharge-port-operator body 43. In the first embodiment, as illustrated in
While the supply-port operator 40 and the discharge-port operator 42 according to the first embodiment illustrated in
Operations of the above-described cooling structure 10 in a normal state where the rotary shaft 32 of the motor 30 is rotating and in a lock-up state where the rotary shaft 32 of the motor 30 is stationary will be described. In
Referring to
In the lock-up state, since the cooling oil 12 accumulates in the motor case 22, the oil level 12a of the cooling oil 12 rises, whereby the motor 30 is immersed in the cooling oil 12. If a vehicle including the cooling structure 10 according to the first embodiment undergoes, for example, hill-hold control to prevent the backward traveling of the vehicle on a climbing road, a state called motor lock-up occurs in which a torque is attempted to be generated with the motor 30 being stationary. When the motor 30 is locked up, a high current may intensely flow through the coil 34 of the motor 30 and may increase the temperature of the coil 34. When the cooling structure 10 according to the first embodiment falls into the lock-up state, the motor 30 is immersed in the cooling oil 12, whereby the heat capacity for absorbing heat from the coil 34 is increased. Thus, the coil 34 is cooled with an increased efficiency.
Furthermore, if the amount of the cooling oil 12 accumulated in the motor case 22 in the lock-up state exceeds a predetermined value, the valve 52 having been closing the outlet 25a at the bottom of the motor case 22 is opened. Accordingly, the cooling oil 12 in the motor case 22 circulates through the cooling-oil circuit 50 and is cooled by the oil cooler 58 disposed at the cooling-oil circuit 50. When the cooling oil 12 absorbs heat from the coil 34, the temperature of the cooling oil 12 rises. Nevertheless, since the cooling oil 12 is cooled by the oil cooler 58 in the cooling-oil circuit 50, the efficiency of cooling the coil 34 is kept high.
Referring to
In the second embodiment, a cooling-oil discharge port 27b is provided at a lower position of the second wall 22b. On the outer side of the second wall 22b is disposed a trochoid pump 48, which serves as a discharge-port operator that is capable of opening and closing the discharge port 27b. The trochoid pump 48 communicates with the discharge port 27b and is configured to operate in conjunction with the rotary shaft 32 of the motor 30.
When the cooling structure 10 according to the second embodiment is in the normal state where the motor 30 is rotating, the trochoid pump 48 is activated to open the discharge port 27b. Accordingly, the cooling oil 12 stored in the motor case 22 is discharged through the discharge port 27b to the outside of the motor case 22. In the lock-up state where the motor 30 is stationary, the operation of the trochoid pump 48 is stopped to close the discharge port 27b. Accordingly, the discharge of the cooling oil 12 is stopped, and the cooling oil 12 accumulates in the motor case 22. Hence, in the lock-up state, the motor 30 is immersed in the cooling oil 12, whereby the heat capacity for absorbing heat from the coil 34 is increased. Thus, the coil 34 is cooled with an increased efficiency.
Referring to
In the third embodiment, the rotary shaft 32 of the motor 30 extends in the top-bottom direction. The first wall 22a and the second wall 22b of the motor case 22 are the top wall and the bottom wall, respectively, of the motor case 22. As with the case of the first embodiment, the disc 23 having the supply ports 23a and the first magnets 23b is fixed to the first wall 22a. The rotary shaft 32 of the motor 30 extends through the first wall 22a of the motor case 22. The supply-port operator 40 is attached to the rotary shaft 32 in such a manner as to coincide with the disc 23. The disc 23 and the supply-port operator 40 according to the third embodiment are configured the same as in the first embodiment and are not described herein. In
The second wall 22b as the bottom wall of the motor case 22 has a cooling-oil discharge port 28a. In the third embodiment, the second wall 22b has a cylinder 28, which projects downward from a central part of the second wall 22b. The cylinder 28 has an opening at the distal end thereof, and the opening serves as the cooling-oil discharge port 28a. In the motor 30, an end portion of the rotary shaft 32 that projects toward the second wall 22b does not extends through the second wall 22b and is provided with a fluid-pumping member 60. The fluid-pumping member 60 may be, for example, a propeller configured to generate a fluid pressure with the rotation thereof. In the third embodiment, the fluid-pumping member 60 is disposed within the cylinder 28. The cooling structure 10 according to the third embodiment further includes a lid 64 and an urging member 66. The lid 64 is capable of opening and closing the cooling-oil discharge port 28a. The urging member 66 urges the lid 64 from the outside of the motor case 22 toward the inside of the motor case 22. The urging member 66 may be, for example, a spring. One end of the urging member 66 is fixed to a vehicle body 68, on which the motor case 22 is mounted. The other end of the urging member 66 is coupled to the lid 64. In the third embodiment, a combination of the lid 64, the urging member 66, and the fluid-pumping member 60 serves as a discharge-port operator that is capable of opening and closing the discharge port 28a.
When the cooling structure 10 according to the third embodiment is in the normal state illustrated in
In the lock-up state illustrated in
The disclosure is not limited to the above embodiments, and various changes can be made without departing from the essence of the disclosure.
According to the motor cooling structure of the disclosure, the heat capacity is increased and the cooling efficiency is increased.
Number | Date | Country | Kind |
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2023-151748 | Sep 2023 | JP | national |