Patent Application
20210102355
The present disclosure generally relates to motor graders, and more particularly, relates to circle drawbars for motor graders.
The grading operations which can be carried out with a motor grader are diverse. Motor graders can be employed, for example, to level or cut down a slope to provide a flat tract or can also be used to cut roads along a desired course. This versatility stems from the design and construction of the motor grader, including a wide three-dimensional positioning of a plow, and more specifically, a moldboard. The moldboard, carried on a circle drawbar, can be rotated 360 degrees in a horizontal plane, and can be tilted forwardly or rearwardly relative to a horizontal plane, and along with the circle frame it is mounted, be tilted to the left and to the right to dispose the moldboard at an angle.
A motor grader typically has a circle drawbar that comprises a drawbar frame and a circle frame. The circle frame is connected to the drawbar frame for rotation relative to the drawbar frame about an axis of a circle gear located on the circle frame. A moldboard can be mounted on the circle frame for rotation with the circle frame about the axis. A circle drive is mounted to a platform on the drawbar frame, and a pinion passes through an aperture of the platform to drive the rotation of the circle frame via the circle gear.
Traditionally, the circle frame is connected to the drawbar frame by use of shoes. The shoes are mounted to the drawbar frame and extend under the circle gear to support the circle gear for rotation on the bearing/wear inserts of the shoes. Recently, slewing bearings have been used to attach the circle to the drawbar frame, where the slewing bearing has an inner and outer ring and the drawbar frame is connected to the outer ring and the inner ring is the circle gear.
However, the circle drawbars that utilize slewing bearings to connect the drawbar frame and the circle frame require tight tolerances and can be damaged when debris contaminates the bearing. Further, a gap is often required between the rotating interface of the drawbar and circle frame due to manufacturing tolerances and to allow rotation. This gap can allow debris to enter and interfere with hoses, the circle gear, and the slewing bearing.
U.S. Patent Publication No. 2015/0135866, entitled Sealed Guard for Motor Grader Draft Apparatus, provides for a motor grader draft apparatus that has a draft frame, a circle, a moldboard, a circle drive, a guard, and a seal. The circle is connected to the draft frame for rotation of the circle relative to the draft frame. The guard depends from the draft frame so as to provide radial cover of the circle gear, and a seal establishes a sealed connection between the guard and the circle.
However, there is still a need for an effective way to remove debris and prevent it from entering in the interface of the drawbar frame and the circle frame.
In accordance with one aspect of the present disclosure, a circle drawbar for a motor grader is disclosed. The circle drawbar includes a drawbar frame, circle frame, a platform, and a debris remover. The drawbar frame is made of two elongated members, and the circle frame has an inner and outer diameter defining a surface. A circle gear is located radially inward of the inner diameter allowing the circle frame to be rotatable relative to the drawbar frame about an axis of the circle gear. The platform depends from the drawbar frame and radially covers the circle gear. The debris remover is connected to the platform and removes debris off of the surface of the circle frame when it rotates about the axis.
In a further aspect, a motor grader is provided. The motor grader is constructed of a front frame and a rear frame. The front frame is supported on a pair of front wheels connected to a main support frame, and the rear frame is supported on right a right and left tandem set of rear wheels. The motor grader further includes a moldboard and a circle drawbar attached to the front frame, the circle drawbar includes a drawbar frame, a circle frame, a platform, and a debris remover. The drawbar frame is made of two elongated members and the circle frame has a surface that is defined by an inner and outer diameter. The circle gear is located radially inward of the inner diameter. A platform depends from the drawbar frame and radially covers the circle gear, and has a top, bottom, and an edge. The debris remover is connected to the platform and is used to engage the surface of the circle frame as the circle frame rotates about an axis of the circle gear to remove debris off of the surface of the circle frame.
In yet another aspect of the present disclosure, a method of operating a motor grader is provided. The method includes providing a motor grader that has a circle drawbar. The circle drawbar has a drawbar frame formed of two elongated members and a circle frame that is has a surface defined by an inner and outer diameter. The circle frame further has a circle gear located radially inward of the inner diameter, and a platform that depends form the drawbar frame. The platform has a top, bottom, and an edge. The method further includes rotating the circle frame relative to the drawbar frame about an axis of the circle gear to remove debris from the surface of the circle frame with a debris remover attached to the platform as the circle frame rotates.
These and other aspects and features of the present disclosure will be more readily understood when read in conjunction with the accompanying drawings.
The following detailed description is directed to technologies for motor graders. Motor graders are large machines that often have a circle frame, attached underneath a front frame, which is utilized to rotate a moldboard to level or cut roads. In some implementations of the present disclosure, various debris removers and methods are used to prevent debris from disrupting a motor grader's circle drawbar rotational abilities.
References are made to the accompanying figures that form a part hereof, and which are shown by way of illustration, specific embodiments, or examples. Like numerals represent like elements through the several figures.
Referring now to the figures, and with specific reference to
In operation, the circle frame 14 is rotatable with regards to the drawbar frame 8, and includes a moldboard 16 attached to the circle frame 14 by the tool support 17. This allows the moldboard 16 to be rotated by the circle frame 14, relative to the drawbar frame 8, without having to change the directional movement of the motor grader 10.
The circle drawbar 20 for a motor grader 10 is shown in more detail in
In one embodiment, the drawbar frame 8 has a first and a second elongated member 21 and 22, respectively, that are connected at one end to form the front end 23 of the drawbar frame 8. Both elongated members 21, 22, at a rear end 24 of the drawbar frame 8, are connected to a platform 25. In the
Turning to
The circle frame 14 includes the circle gear 38 in order to rotate the circle frame 14 around an axis 40 of the circle gear 38. In operation, a first circle drive motor 41, and in one embodiment, a second circle drive motor 42, are mounted on top of the platform 25. The circle drive motors 41, 42, together or independently can drive one or more pinion (not shown), that is rotated by the circle drive motors 41, 42. In this embodiment, the pinion passes through an aperture (not shown) of the platform 25 and engage with the circle gear 38. Since the circle drive motors 41, 42, are mounted onto the platform 25 and the circle gear 38 is attached to the circle frame 14, the circle frame 14 is rotatable relative to the drawbar frame 8 about the axis 40 of the circle gear 38.
In a further embodiment, the circle frame 14 includes a slewing bearing 31. In this embodiment, the slewing bearing 31 is formed of the outer ring 39, and the circle gear 38 located radially inward of the outer ring 39 (relative to the axis of said circle gear 38), and ball bearings (not shown) are located between the outer ring 39 and the circle gear 38. In this embodiment, the outer ring 39 is mounted to the circle frame 14, and more specifically, the platform 25, and the circle gear 38 is connected to the circle frame 14.
In order to provide a view of a gap 33,
Best shown in
In one embodiment, the first and second side debris removers 43, 45, the back debris remover 46, and the front debris remover 44 are located on the sides, back, and front edges 28 of the platform 25 respectively. In one embodiment, the first and second side 43, 45, front 44, or back 46 debris removers can be one piece, and in another embodiment, multiple debris removers 43, 44, 45, 46 can be used. For example, in
During operation, dirt or other debris can enter in between the gaps of the circle's surface 36 and the platform 25, such as gap 33 shown in
In one embodiment, the debris remover, such as the first side debris remover 43, the front side debris remover 44, the second side debris remover 45, or the back side debris remover 46, is a scraper that attaches to the top surface 27, or the edge 28, of the platform 28 and is configured to scrape debris off of the surface 36 of the circle frame 14 as the circle frame 14 rotates relative to the drawbar frame 8. In this embodiment, as the circle frame 14 rotates around the axis 40 of the circle gear 38, the above-mentioned debris removers 43, 44, 45, 46 brush the debris off of the surface 36 and prevent the debris from entering into the gap 33 between the platform 25 and the top surface 36 of the circle frame 14.
A debris remover 50 is shown in more detail in
The brush 54 can be manufactured from a variety of materials, for example, the brush 54 can be made from metallic materials such as aluminum, brass, steel, or from non-metallic materials such as but not limited to rubber or some form of plastic including polycarbonate. In one non-limiting embodiment, durable materials such as metallic brushes or tougher rubbers and plastics are used to make the brush 54 due to the tougher environments in which motor graders are used. Further, the brush 54 may be positioned vertically or horizontally with respects to the direction of travel of the brush 54 with respects to the edge 28 of the platform 25.
The debris remover 60, as depicted in
In the debris remover 60 embodiment of
The scraper 64 can also be manufactured from a variety of materials. For example non-metallic, metallic, rubber, or forms of hard plastic may all be used. In one embodiment, the scraper 64, after being height adjusted, engages the top surface 36 of the circle frame 14, or may be close to engaging the surface 36, to allow the scraper 64 to scrape off debris as the circle frame 14 rotates relative to the drawbar frame 8. The embodiment of
In general, the teachings of the present disclosure may find applicability in various different work machine applications. For instance, the circle drawbars having debris removers disclosed herein may be utilized on motor graders or any other large machinery that utilizes circle drawbars. It is appreciated that in addition to being manufactured with these debris removers, many existing work machines having circle drawbars may be retrofitted with the debris removes disclosed herein. As such, it is to be appreciated that any debris removers for circle drawbars may be delivered to customers in a kit for assembly and installation on existing circle drawbars to prevent debris from entering any gaps between the drawbar frame and the circle.
In one example, the method of operating a motor grader 80, best depicted by the flow chart in
In the second block 84, the attaching a debris remover 43, 44, 45, 46 to the circle drawbar 46, by a user of the method 80, is performed. This step may not need to be performed, and it is optional if, the circle drawbar 20 already has any of the desired attached debris removers 43, 44, 45, 46 attached to the platform 25 of the circle drawbar 20. For example, if the circle drawbar 20 depicted in
Motor graders work in extremely tough conditions where the machine gets covered in dirt and debris. Gaps, such as gap 33, exist between the circle frame 14 and the drawbar frame 8, specifically the platform 25 depending from the drawbar frame 8, due to tolerances in manufacturing as well as to allow the circle frame 14 to rotate relative to the drawbar frame 8. Due to these gaps and the tough conditions the motor graders work in, the debris can enter the gaps and damage seals, hoses, the circle gear, and the slewing bearing.
Returning to the discussion of the method 80, the present discloser solves this problem by including a first and second side debris removers 43, 45, the back debris remover 46, and the front debris remover 44 are added in order to scrape or brush debris off of the surface 36 of the circle frame 14 as the circle frame 14 rotates relative to the drawbar frame 8 in block 86. These debris removers 43, 44, 45, 46 attach to the edge 28, or top surface 27, of the platform 25, to prevent debris from entering the gaps. By preventing debris from entering the gaps, such as gap 33, removing the debris from the surface 36 of the drawbar frame 20, and more specifically off of the surface 36 of the circle frame 14, in block 88, the maintenance cost of the motor grader 10 can be lowered and its service life extended by preventing debris from jamming the interior gears or damaging components.
While the preceding text sets forth a detailed description of numerous different embodiments, it should be understood that the legal scope of protection is defined by the words of the claims set forth at the end of this patent. The detailed description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical, if not impossible. Numerous alternative embodiments could be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims defining the scope of protection.
It should also be understood that, unless a term was expressly defined herein, there is no intent to limit the meaning of that term, either expressly or by implication, beyond its plain or ordinary meaning, and such term should not be interpreted to be limited in scope based on any statement made in any section of this patent (other than the language of the claims). To the extent that any term recited in the claims at the end of this patent is referred to herein in a manner consistent with a single meaning, that is done for sake of clarity only so as to not confuse the reader, and it is not intended that such claim term be limited, by implication or otherwise, to that single meaning.
