The present disclosure relates to a work vehicle, such as a motor grader, for grading a surface, and in particular to a vehicle control system for detecting an object in a path of travel of the work vehicle in a rearward or forward direction.
Work vehicles, such as a motor grader, can be used in construction and maintenance for creating a flat surface at various angles, slopes, and elevations. A motor grader can include two or more axles, with an engine and cab disposed above the axles at the rear end of the vehicle and another axle disposed at the front end of the vehicle. An implement, such as a blade, is attached to the vehicle between the front axle and rear axle.
Motor graders include a drawbar assembly attached toward the front of the grader, which is pulled by the grader as it moves forward. The drawbar assembly rotatably supports a circle drive member at a free end of the drawbar assembly and the circle drive member supports a work implement such as the blade. The angle of the work implement beneath the drawbar assembly can be adjusted by the rotation of the circle drive member relative to the drawbar assembly.
In addition to the blade being rotated about a rotational fixed axis, the blade is also adjustable to a selected angle with respect to the circle drive member. This angle is known as blade slope. The elevation of the blade is adjustable and the lateral position of the blade is also adjustable.
The motor grader includes one or more sensors which measure the orientation of the vehicle with respect to gravity, the location of the wheels, and the location of the blade with respect to the vehicle. A rotation sensor located at the circle drive member provides a rotational angle of the blade with respect to a longitudinal axis defined by a length of the vehicle. A blade slope sensor provides a slope angle of the blade with respect to a lateral axis which is generally aligned with a vehicle lateral axis, such as defined by the vehicle axles. A mainfall sensor provides an angle of travel of the vehicle with respect to gravity.
The motor grader is operated in forward and rearward directions when used. When the motor grader is traveling in the rearward direction in a straight path which is defined with the front wheels being straight or parallel to the direction of travel and the rear axle not articulated such that the rear wheels are straight or parallel to the direction of travel, the operator can easily see a zone or area of detection for potential objects that may be in the path of travel. More often motor graders do not travel rearwardly in a straight path. Instead motor graders typically travel rearward with the front wheels turned and/or the rear axle articulated which increases or widens the zone or area of detection for potential objects. Further since the blade is operable in many different configurations this can also increase the effective width of travel of the motor grader. A wider path of travel of the motor grader increases the zone of detection area which is difficult for the operator to detect any objects in the path of travel.
Therefore, a need exists for detecting objects in response to the rearward movement of the motor grader.
The above-mentioned aspects of the present disclosure and the manner of obtaining them will become more apparent and the disclosure itself will be better understood by reference to the following description of the embodiments of the disclosure, taken in conjunction with the accompanying drawings, wherein:
Corresponding reference numerals are used to indicate corresponding parts throughout the several views.
The embodiments of the present disclosure described below are not intended to be exhaustive or to limit the disclosure to the precise forms in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may appreciate and understand the principles and practices of the present disclosure.
Referring to
An operator cab 110 is mounted on an upwardly and inclined rear region 112 of the front frame 102 and contains various controls for the motor grader 100 disposed so as to be within the reach of a seated or standing operator. In one aspect, these controls may include a steering wheel 114 and a lever assembly 116. A user interface 117 is supported by a console located in the cab and includes one or more different types of operator controls including manual and electronic buttons of switches. In different embodiments, the user interface 117 includes a visual display providing operator selectable menus for controlling various features of the vehicle 100. In one or more embodiments, a video display is provided to show images provided by an image sensor 148 or cameras located on the vehicle.
An engine 118 is mounted on the rear frame 104 and supplies power for all driven components of the motor grader 100. The engine 118, for example, is configured to drive a transmission (not shown), which is coupled to drive the rear wheels 108 at various selected speeds and either in forward or reverse modes. A hydrostatic front wheel assist transmission (not shown), in different embodiments, is selectively engaged to power the front wheels 106, in a manner known in the art.
Mounted to a front location of the front frame 102 is a drawbar or draft frame 120, having a forward end universally connected to the front frame 102 by a ball and socket arrangement 122 and having opposite right and left rear regions suspended from an elevated central section 124 of the front frame 102. Right and left lift linkage arrangements including right and left extensible and retractable hydraulic actuators 126 and 128, respectively, support the left and right regions of the drawbar 120. The right and left lift linkage arrangements 126 and 128 either raise or lower the drawbar 120. A side shift linkage arrangement is coupled between the elevated frame section 124 and a rear location of the drawbar 120 and includes an extensible and retractable side swing hydraulic actuator 130. A blade or mold board 132 is coupled to the front frame 102 and powered by a circle drive assembly 134. The blade 132 includes an edge 133 configured to cut, separate, or move material. While a blade 132 is described herein, other types of implements are contemplated.
The drawbar 120 is raised or lowered by the right and left lift linkage arrangements 126 and 128 which in turn raises or lowers the blade 132 with respect to the surface. The actuator 130 raises or lowers one end of the blade 132 to adjust the slope of the blade.
The circle drive assembly 134 includes a rotation sensor 136, which in different embodiments, includes one or more switches that detect movement, speed, or position of the blade 132 with respect to the vehicle front frame 102. The rotation sensor 136 is electrically coupled to a controller 138, which in one embodiment is located in the cab 110. In other embodiments, the controller 138 is located in the front frame 102, the rear frame 104, or within an engine compartment housing the engine 118. In still other embodiments, the controller 138 is a distributed controller having separate individual controllers distributed at different locations on the vehicle. In addition, while the controller is generally hardwired by electrical wiring or cabling to sensors and other related components, in other embodiments the controller includes a wireless transmitter and/or receiver to communicate with a controlled or sensing component or device which either provides information to the controller or transmits controller information to controlled devices.
A blade slope/position sensor 140 is configured to detect the slope and/or position of the blade 132 and to provide slope and/or position information to the controller 138. In different embodiments, the blade slope/position sensor 140 is coupled to a support frame for the blade 132 of the hydraulic actuator 130 to provide the slope information. A mainfall sensor 142 is configured to detect the grading angle of the vehicle 100 with respect to gravity and to provide grading angle information to the controller 138. The mainfall sensor 142 is configured to measure one or more of angles of slope, tilt, elevation, or depression with respect to gravity. In one embodiment, the mainfall sensor 142 includes an inertial measurement unit (IMU) configured to determine a roll position and a pitch position with respect to gravity. In other embodiments, the mainfall sensor includes other inclination measuring devices for measuring an angle of the vehicle, such as an inclinometer. The mainfall sensor 142 provides a signal including roll and pitch information of the straightline axis between wheel centers and consequently roll and pitch information of the vehicle 100. The roll and pitch information is used by the ECU 150 to adjust the position of the blade 132.
In other embodiments, the vehicle 100 includes angle sensors at both the front frame 102 and the rear frame 104 to determine the position of the front frame 102 with respect to the rear frame 104 during articulation. In these embodiments, grade control is achieved using one or more of implement position, front frame position, and rear frame position.
An antenna 144 is located at a top portion of the cab 110 and is configured to receive signals from different types of machine control systems including sonic systems, laser systems, and global positioning systems (GPS). While the antenna 144 is illustrated, other locations of the antenna 144 are included as is known by those skilled in the art. For instance, when the vehicle 100 is using a sonic system, a sonic tracker 146 is used to detect reflected sound waves transmitted by the sonic system with the sonic tracker 146. In a vehicle 100 using a laser system, a mast (not shown) located on the blade supports a laser tracker located at a distance above the blade 132. In one embodiment, the mast includes a length to support a laser tracker at a height similar to the height of a roof of the cab. A GPS system includes a GPS tracker located on a mast similar to that provided for the laser tracker system. Consequently, the present disclosure applies vehicle motor grader systems using both relatively “simple” 2D cross slope systems and to “high end” 3D grade control systems.
In additional embodiments, the grade control system includes devices, apparatus, or systems configured to determine the mainfall of the vehicle, as well as devices, apparatus, or systems configured to determine the slope and/or the position of the blade. For instance, blade position is determined by one or more sensors. In one embodiment, an inertial measurement unit is used to determine blade position. Consequently, other systems to determine mainfall and blade slope/position are contemplated.
A ground image sensor 148 is fixedly mounted to the cab 110 at a location generally unobstructed by any part of the vehicle 100. The ground image sensor 148 includes one or more of a transmitter, receiver, or a transceiver directed to the ground rearward of and being approached by the vehicle 100 when the vehicle 100 is traveling in a rearward or forward direction as indicated by path 198. In different embodiments, the ground image sensor 148 includes one or more of a two dimensional camera, a radar device, and a laser scanning device, and a light detection and ranging (LIDAR) scanner. The ground image sensor 148 is configured to provide an image of the ground and any surface irregularities 202, 203 being approached which is transmitted to an electronic control unit (ECU) 150 of
The ECU 150, in different embodiments, includes a computer, computer system, or other programmable devices. In other embodiments, the ECU 150 can include one or more processors (e.g. microprocessors), and an associated memory 161, which can be internal to the processor of external to the processor. The memory 161 can include random access memory (RAM) devices comprising the memory storage of the ECU 150, as well as any other types of memory, e.g., cache memories, non-volatile or backup memories, programmable memories, or flash memories, and read-only memories. In addition, the memory can include a memory storage physically located elsewhere from the processing devices and can include any cache memory in a processing device, as well as any storage capacity used as a virtual memory, e.g., as stored on a mass storage device or another computer coupled to ECU 150. The mass storage device can include a cache or other dataspace which can include databases. Memory storage, in other embodiments, is located in the “cloud”, where the memory is located at a distant location which provides the stored information wirelessly to the ECU 150.
The ECU 150 executes or otherwise relies upon computer software applications, components, programs, objects, modules, or data structures, etc. Software routines resident in the included memory of the ECU 150 or other memory are executed in response to the signals received. The computer software applications, in other embodiments, are located in the cloud. The executed software includes one or more specific applications, components, programs, objects, modules or sequences of instructions typically referred to as “program code”. The program code includes one or more instructions located in memory and other storage devices which execute the instructions which are resident in memory, which are responsive to other instructions generated by the system, or which are provided a user interface operated by the user. The ECU 150 is configured to execute the stored program instructions.
The ECU 150 is also operatively connected to a blade lift valves assembly 162 (see
To achieve better productivity and to reduce operator error, the ECU 150 is coupled to the transmission control unit 152 to control the amount of power applied to the wheels of the vehicle 100. The ECU 150 is further operatively connected to an engine control unit 164 which is, in part, configured to control the engine speed of the engine 116. A throttle 166 is operatively connected to the engine control unit 164. In one embodiment, the throttle 166 is a manually operated throttle located in the cab 110 which is adjusted by the operator of vehicle 100. In another embodiment, the throttle 166 is additionally a machine controlled throttle which is automatically controlled by the ECU 150 in response to grade information and vehicle speed information.
The ECU 150 provides engine control instructions to the engine control unit 164 and transmission control instruction to the transmission control unit 152 to adjust the speed of the vehicle in response to front wheel location inputs 402a-402i (
Vehicle speed information is provided to the ECU 150, in part, by the transmission control unit 152 which is operatively connected to a transmission output speed sensor 168. The transmission output speed sensor 168 provides a sensed speed of an output shaft of the transmission, as is known by those skilled in the art. Additional transmission speed sensors are used in other embodiments including an input transmission speed sensor which provides speed information of the transmission input shaft.
Additional vehicle speed information is provided to the ECU 150 by the engine control unit 164. The engine control unit 164 is operatively connected to an engine speed sensor 170 which provides engine speed information to the engine control unit 164.
A current vehicle speed is determined at the ECU 150 using speed information provided by one of or both of the transmission control unit 152 and the engine control unit 164. The speed of the vehicle 100 is decreased or increased by speed control commands provided by the ECU 150.
As the vehicle 100 moves along the path 198, the front wheels 106 correspond to a front steering position, the rear wheels 108 correspond to a rear steering position, and the implement or blade 132 corresponds to an implement position relative to the surface. At least two of the front steering position, rear steering position, and the implement position determine a path of travel 204 of the vehicle 100. The ECU 150 receives the location of the surface irregularities 202, 203 and determines the location of the surface irregularities 202, 203 relative to the path of travel 204 of the vehicle 100. The ECU 150 determines the location of the surface irregularity 202 is within the path of travel 204, and the ECU 150 determines the location of the surface irregularity 203 is not within the path of travel 204 of the vehicle 100. The ECU 150 also determines a vehicle zone of operation 304 using at least two of the front steering position, the rear steering position, and the implement position.
Illustrated in
Turning now to
In all of the
The ECU 150 determines at block 808 a path of travel 204, 206, or 208, or any other path of travel of the vehicle 100 based on at least two of the front steering position, the rear steering position, and the implement position.
The ECU 150 determines a vehicle zone of operation 304, 306, 308 using the path of travel of the vehicle 100 at block 808. At block 812, the ECU 150 also displays a pair of gridlines on the user interface 117, wherein the pair of gridlines is based on the vehicle zone of operation 304, 306, 308 and the path of travel 204, 206, 208 of the vehicle 100. The ECU 150 can adjust the pair of gridlines on the user interface 117 when the vehicle zone of operation changes from one of the narrow, medium, or wide configurations to another of the narrow, medium, or wide configurations. Alternatively or additionally, the ECU 150 can dynamically adjust the pair of gridlines on the user interface 117 that corresponds to a change in the vehicle zone of operation. In some embodiments, the pair of gridlines has a unique color associated with each of the narrow, medium, and wide configurations as displayed on the user interface 117. In other embodiments, the pair of gridlines is a constant color in any of the narrow, medium, and wide configurations or as the pair of gridlines changes dynamically. The pair of gridlines are curved or straight on the user interface 117. In some embodiments, the surface irregularity 202, 203 is illuminated relative to the pair of gridlines on the user interface 117. The distance between the pair of gridlines can therefore widen and narrow on the user interface 117 and are displayed over any of the surface irregularities 202, 203.
As the vehicle 100 moves along the path 198, the sensor 148 generates image data which is transmitted to the ECU 150. The ECU 150 is configured to process the received image data to determine the location and size of any surface irregularities 202, 203 including length, height, depth, and distance to the irregularity. The ECU 150 determines the upcoming or anticipated ground contour with the image sensor 148 that can include surface irregularities 202, 203. The memory 161 includes, in one or more embodiments, an object detector and an edge detector. The object detector and edge detector are each software applications or program code which are used by the processor ECU 150 to determine the content of the images transmitted by the image sensor 148 at block 220. The object detector is configured to determine the location of objects, irregularities 202, 203, found in the images and the edge detector is configured to determine the relationship between the objects found in the images. Distance of the vehicle 100, and particularly the blade 132 to the irregularities 202, 203 is also determined. Object detection software and edge detector software that determine the features appearing in the images are known by those skilled in the art.
Using one or more of the identified objects, edges, and distances, irregularities 202, 203, the location of the surface irregularities 202, 203 is determined by the ECU 150 at block 814. The ECU 150 is further configured to determine, based on the received image content, whether the irregularities are within the path of travel 204, 206, 208 or the vehicle zone of operation 304, 306, 308 at block 816. In some forms, the ECU 150 can determine if a size of the surface irregularity 202, 203 is within a contact zone of the vehicle 100 that is defined as any portion of the vehicle 100 that would contact the surface irregularity 202, 203, if the vehicle 100 continues traveling toward it. If the surface irregularities 202, 203 are within the path of travel, the ECU 150 indicates a warning to the vehicle 100 at block 818. If not, then warnings to the vehicle 100 are suspended based on the determined location of the surface irregularity 202, 203 outside the path of travel of the vehicle 100. As such, the operator is only alerted of objects or surface irregularities that are within the path of travel of the vehicle 100 and could thereby cause damage to the vehicle 100. For any objects outside the path of travel, then no warning signals are displayed and the operator continues to operate the vehicle 100. In some embodiments, the ECU 150 may include a buffer zone 220 (
In some forms, the ECU 150 adjusts or decreases a speed of the vehicle 100 by automatically engaging the brakes based on the determined location of the surface irregularity 202, 203 within the path of travel of the vehicle 100. In some embodiments, if the vehicle 100 is moving at a slower speed then a shorter stopping distance will used, however if the vehicle 100 is moving at a higher or faster speed then a longer stopping distance will be used.
In one embodiment of the application, a method of detecting a surface irregularity on a surface for a vehicle moving along the surface, the vehicle having a frame supported by wheels and an implement adjustably coupled to the frame, the method comprising: receiving at least two of the following: a front steering position, a rear steering position, and an implement position relative to the surface while the vehicle moves along the surface; determining a path of travel of the vehicle based on the front steering position, the rear steering position, and the implement position; locating a surface irregularity of the surface; determining the location of the surface irregularity relative to the path of travel of the vehicle; and indicating a warning to the vehicle based on the determined location of the surface irregularity within the path of travel of the vehicle.
In one form of the method, the wheels include a first and a second front wheel, and the receiving the front steering position includes identifying a first and a second front wheel location input that respectively corresponds to the first and the second front wheel.
In one form of the method, the wheels include a first and a second rear wheel, and the receiving the rear steering position includes identifying a first and a second rear wheel location input that respectively corresponds to the first and the second rear wheel.
In one form of the method, the determining the implement position includes identifying an implement location input that corresponds to a location of the implement with respect to the frame of the vehicle.
In one form of the method, further comprising determining a vehicle zone of operation using the path of travel; and displaying a pair of gridlines on an operator display based on the vehicle zone of operation and the path of travel of the vehicle.
In one form of the method, the vehicle zone of operation includes one of a narrow configuration, a medium configuration, and a wide configuration; and adjusting the pair of gridlines on the operator display when the vehicle zone of operation changes from one of the narrow, medium, or wide configurations to another of the narrow, medium, or wide configurations.
In one form of the method, further comprising: adjusting the pair of gridlines on the operator display as the vehicle zone of operation dynamically changes.
In one form of the method, further comprising: illuminating the surface irregularity relative to the pair of gridlines on the operator display.
In one form of the method, further comprising: suspending any warnings to the vehicle based on the determined location of the surface irregularity outside the path of travel of the vehicle.
In another embodiment of the application, a method of operating a vehicle moving along a surface, the vehicle having a frame supported by wheels and an implement adjustably coupled to the frame, the method comprising: receiving at least two of the following: a front steering position, a rear steering position, and an implement position relative to the surface while the vehicle moves along the surface; determining a path of travel of the vehicle based on the front steering position, the rear steering position, and the implement position; determining a vehicle zone of operation using the path of travel; and displaying a pair of gridlines on an operator display based on the vehicle zone of operation and the path of travel of the vehicle.
In one form of the method, further comprising: adjusting the pair of gridlines on the operator display as the vehicle zone of operation dynamically changes.
In one form of the method, the pair of gridlines includes a first gridline having a first radius and a second gridline having a second radius, wherein the first radius is different than the second radius.
In one form of the method, further comprising: locating a surface irregularity of the surface; determining the location of the surface irregularity relative to the path of travel of the vehicle; and indicating a warning to the vehicle based on the determined location of the surface irregularity within the path of travel of the vehicle.
In one form of the method, further comprising: suspending any warnings to the vehicle based on the determined location of the surface irregularity is outside the path of travel of the vehicle.
In one form of the method, wherein the determining the location of the surface irregularity includes determining a size of the surface irregularity is within a contact zone of the vehicle.
In one form of the method, further comprising: adjusting a speed of the vehicle based on the determined location of the surface irregularity within the path of travel of the vehicle.
In yet another embodiment of the application, a method of operating a vehicle moving along a surface, the vehicle having a frame supported by wheels and an implement adjustably coupled to the frame, the method comprising: receiving at least two of the following: a front steering position, a rear steering position, and an implement position relative to the surface while the vehicle moves along the surface; determining a path of travel of the vehicle based on the front steering position, the rear steering position, and the implement position; locating a surface irregularity of the surface; determining the location of the surface irregularity relative to the path of travel of the vehicle; and adjusting a speed of the vehicle based on the determined location of the surface irregularity within the path of travel of the vehicle.
In one form of the method, further comprising: determining a vehicle zone of operation using the path of travel; and displaying a pair of gridlines on an operator display based on the vehicle zone of operation and the path of travel of the vehicle.
In one form of the method, further comprising: adjusting the pair of gridlines on the operator display as the vehicle zone of operation dynamically changes.
In one form of the method, further comprising: indicating a warning to the vehicle based on the determined location of the surface irregularity within the path of travel of the vehicle.
While this disclosure has been described with respect to at least one embodiment, the present disclosure can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains.