This application claims priority under 35 U.S.C. § 119 to patent application no. DE 10 2019 212 074.1, filed on Aug. 13, 2019 in Germany, the disclosure of which is incorporated herein by reference in its entirety.
The disclosure relates to a motor-hydraulic machine unit.
DE 10 2015 221 318 A1 discloses a motor-hydraulic machine unit which is intended for attachment to a hydraulic assembly. The motor-hydraulic machine unit comprises a connection body, a hydraulic machine and an electric motor. The hydraulic machine can be a hydraulic pump. The connection body has a connection surface having a first and a second working connection. The motor-hydraulic machine unit is fastened to the hydraulic assembly exclusively via the connection surface. Particularly when the hydraulic machine is operated under high pressure, pressure pulsations occur there which cause the entire motor-hydraulic machine unit to vibrate, resulting in loud operating noises.
An advantage of the present disclosure consists in avoiding such vibrations, with the motor-hydraulic machine unit operating with particularly low noise. The motor-hydraulic machine unit is particularly suitable for high-power hydraulic machines, in particular for axial piston machines.
It is proposed that the hydraulic machine and the electric motor are arranged on opposite sides of the connection body in the direction of the axis of rotation, wherein the connection body is traversed by a drive aperture in the direction of the axis of rotation, wherein the electric motor and the hydraulic machine are in rotary drive connection in the region of the drive aperture. Consequently, the pressure pulsations occurring in the hydraulic machine can no longer be directly transmitted to the electric motor. Rather, they are channeled via the connection body to the electric motor. Since the connection body is firmly attached to a superordinate assembly, for example a hydraulic assembly, the vibration transmission is thereby substantially impeded. Moreover, the rigidity of the motor-hydraulic machine unit is increased, with the result that their self-resonances no longer lie in the acoustically critical frequency range.
Advantageous developments and improvements of the disclosure are specified in the dependent claims.
There can be provision that the hydraulic machine has a displacement volume which can be adjusted by means of a hydraulic adjusting mechanism, wherein a control valve is provided, wherein the control valve is in fluid exchange connection with the adjustment mechanism via second fluid ducts which are arranged in the connection body, wherein the control valve is attached to the connection body. The control valve preferably comprises a 4/3-way valve. A mechanical feedback of the setting of the displacement volume to the control valve is preferably not provided, with it being possible for the corresponding feedback to be configured electronically by means of position sensors on the swivel cradle. The connection body thus forms a hydraulic adapter via which the control valve is connected to the hydraulic machine. It should be noted here that the control valve is typically attached directly to the hydraulic machine.
There can be provision that the control valve is arranged at an inclination to the axis of rotation in such a way that it does not contact the electric motor. The control valve preferably has a planar lateral surface which is arranged at an inclination to the axis of rotation by an angle which differs from 90°. This results in a particularly compact motor-hydraulic machine unit.
There can be provision that the hydraulic machine comprises a housing part of pot-like design which bears by an open side against the connection body in such a way that the open side is completely covered by the connection body. The connection body thus replaces a housing part of the hydraulic machine. In the case of an axial piston machine of swashplate design, the connection body performs the function of the connection plate.
There can be provision that the connection body has a third fluid duct which forms a leakage connection in the region of the connection surface, wherein it opens out at an opposite end in the region of the open side of said housing part. The leakages of the hydraulic machine can thus be directly channeled to the superordinate assembly. This requires no separate pipeline as would be the case when using the customary leakage connections of a hydraulic machine.
There can be provision that the drive aperture is closed fluidtightly toward the surroundings. Within the context of the present disclosure, the drive aperture forms a portion of the interior of the hydraulic machine in which substantially pressureless pressure fluid is present. This is not intended to exit the motor-hydraulic machine unit. A sealing ring, in particular a radial shaft sealing ring, which seals the first drive shaft with respect to the connection body is preferably arranged within the drive aperture. Said pressure fluid can thus not pass up to the electric motor and exit the motor-hydraulic machine unit there. The pressure fluid is preferably a liquid and most preferably hydraulic oil.
There can be provision that the hydraulic machine is an axial piston machine of swashplate design which comprises a swivel cradle and a cylinder drum, wherein the cylinder drum is arranged between the connection body and the swivel cradle in the direction of the axis of rotation. This ensures that the connection body can replace the connection plate of a customary axial piston machine of oblique axis design. The swivel cradle is a constituent part of the adjusting mechanism explained above.
There can be provision that the hydraulic machine has a first drive shaft, wherein the electric motor has a separate second drive shaft, wherein the first and the second drive shaft are in rotary drive connection directly or via a separate coupling part. The coupling part is preferably arranged within the drive aperture.
There can be provision that the first drive shaft is rotatably mounted with respect to the axis of rotation on a first rotary bearing, wherein the first rotary bearing is received in the connection body. A second rotary bearing arranged at the opposite end of the first drive shaft is preferably received in the pot-like housing part.
There can be provision that the hydraulic machine comprises a cylinder drum having a plurality of cylinder bores in each of which a piston is received in a linearly movable manner, wherein the cylinder drum bears rotatably against a control surface which has a first and a second control kidney which are each connected to an assigned first fluid duct, wherein at least one separate precompression cavity, which can be connected exclusively via a fourth fluid duct to the cylinder bores, is arranged within the connection body and is otherwise closed fluidtightly, wherein the fourth fluid duct opens out on the control surface in the circumferential direction between the first and the second control kidney. The pressure pulsation of the hydraulic machine is reduced by means of the precompression cavity. Its arrangement in the connection body affords a particularly compact motor-hydraulic machine unit. There are preferably provided four separate precompression cavities which have substantially the same volume, wherein they are each assigned a separate fourth fluid duct. The control surface can be arranged on a separate control plate, wherein the fourth fluid duct extends in the control plate in certain portions.
There can be provision that the connection body has a first and a second plate-like portion which are spaced apart from one another in the direction of the axis of rotation, wherein they are oriented perpendicular to the axis of rotation, wherein the electric motor is fastened to the first plate-like portion, wherein the hydraulic machine is fastened to the second plate-like portion, wherein the first and the second plate-like portion are connected to one another in one piece via a tube-like portion, wherein the tube-like portion delimits the drive aperture. This affords a rigid and at the same time material-saving construction of the connection body. At the same time, sufficient installation space for the above-explained fluid ducts and precompression cavities is present. The first and the second plate-like portion are preferably arranged on the end side of the connection body in the direction of the axis of rotation.
There can be provision that at least one stiffening rib is arranged on the outside of the tube-like portion and connects the first and the second plate-like portion and the tube-like portion to one another in one piece, wherein the stiffening rib extends parallel to, or at an inclination of at most 45° to, the connection surface. Two stiffening ribs which are mirror-symmetrical with respect to a plane of symmetry are preferably provided, wherein the plane of symmetry is arranged perpendicular to the connection surface, wherein it contains the axis of rotation. In the region of the second plate-like portion, the stiffening rib is preferably arranged at the height of the axis of rotation with respect to the connection surface. Toward the first plate-like portion, it is preferably inclined away from the connection surface. The stiffening rib allows the vibration tendency of the motor-hydraulic machine unit to be considerably minimized without appreciable use of material being necessary for this purpose.
There can be provision that the connection surface is formed by a third plate-like portion which connects the first and the second plate-like portion and the tube-like portion to one another in one piece. The connection surface is configured transversely to the axis of rotation to be preferably at least 20% larger than the corresponding transverse dimension of the hydraulic machine. The second and the third plate-like portion are configured to be accordingly large. The correspondingly large connection surface affords a rigid connection toward the superordinate assembly, with the result that the vibration tendency is minimized.
It will be understood that the features stated above and those still to be explained below can be used not only in the respectively specified combination, but also in other combinations or in isolation without departing from the scope of the present disclosure.
The disclosure will be explained in more detail below with reference to the appended drawings, in which:
The electric motor 20 can be selected to have substantially any desired design. The present figures illustrate an electric motor which can be mounted without further adapter parts. However, it is equally thoroughly conceivable that a separate adapter part is arranged in each case between the first and the second drive shaft (Nos. 31; 22 in
Moreover, a separate control valve 80 is attached to the connection body 50. This can be for example one of the valves which are known from the datasheet which was retrievable on 24 Jul. 2019 under the Internet address https://www.boschrexroth.com/various/utilities/mediadirectory/download/index.jsp?object_nr-RD92076. These control valves each comprise a 4/3-way valve by means of which the double-acting actuating cylinder 8 (No. 37 in
The housing part 33 bears by an open side 36 against the connection body 50, with the result that the open side 36 is completely covered by the connection body 50 in a fluidtight manner. The cylinder drum 40 bears at its end side against the connection body 50 via a control plate 46. At the end of the cylinder drum 40 that is directed away from the connection body 50 there is arranged the swivel cradle 35 which is a constituent part of an adjusting mechanism 34 by means of which the displacement volume of the hydraulic machine 30 can be adjusted. The adjusting mechanism 34 comprises an actuating cylinder 37 which is coupled in movement to the swivel cradle 35. In the present case, the actuating cylinder 37 is configured as a double-acting cylinder. The displacement volume is preferably adjustable beyond zero, with the result that the throughflow direction of the hydraulic machine 30 is reversible without the drive direction of rotation thereof changing. In the cylinder drum 40, a plurality of cylinder bores 43 are arranged in a uniformly distributed manner around the axis of rotation 11. A piston 44 is received in a linearly moveable manner in each of these cylinder bores. The pistons 44 are coupled in movement to the swivel cradle 35 in such a way that a rotation of the cylinder drum is accompanied by a fluid flow between the first and the second working connection (Nos. 51; 52 in
The connection body 50 is traversed by a drive aperture 55 in the direction of the axis of rotation 11, wherein the rotational coupling between the first drive shaft 31 of the hydraulic machine 30 and the second drive shaft 22 of the electric motor 20 occurs in the region of the drive aperture 55. In the present case, this takes place by means of multiple splining. However, it is also conceivable that a separate coupling is arranged between the first and the second drive shaft 31; 22. It should also be pointed out that the inner structure of the electric motor 20, which is known to a person skilled in the art, is not illustrated in
In
It is known that hydraulic machines 30 have a pressure pulsation. This can excite the electric motor 20 quite considerably to vibrate. The configuration of the connection body 50 that is shown is optimized to the effect that, with a combination of minimum material outlay and minimum space requirement, the aforementioned vibrations can be minimized to such an extent that they cause no disturbance in practice.
The connection surface 54 is arranged on a third plate-like portion 73 which is oriented parallel to the axis of rotation 11. Transversely to the axis of rotation 11, the connection surface 54 is configured to be considerably larger than the dimensions of the electric motor 20 and of the hydraulic machine 30 would require. This achieves a particularly rigid connection between connection body 50 and superordinate assembly. In each of the four corner regions of the substantially rectangular connection surface 54 there is a arranged a screw bolt 59 via which the third plate-like portion 73 is bolted to the superordinate assembly. In the interior of the connection surface 54 there are moreover arranged four further screw bolts 59 in order to further stiffen the corresponding connection. These are arranged in the vicinity of the first and the second working connection 51; 52 in order to prevent leakages occurring there.
Within the connection surface 54 there are arranged a first and a second working connection 51; 52 which each lead via an assigned first fluid duct (No. 61 in
Furthermore, attention should be drawn to the stiffening rib 74 which connects the first and the second plate-like portion 71; 72 and the tube-like portion 70 to one another in one piece. In each case such a stiffening rib 74 is arranged transversely to the axis of rotation 11 on both opposite sides of the connection body 50. The stiffening rib 74 extends approximately at an angle of 20° at an inclination to the connection surface 54. It was possible by means of FEM calculations to demonstrate that an optimum stiffening action results thereby. The tube-like portion 70 surrounds the drive aperture 55.
It can further be seen in
In the circumferential direction between the two first fluid ducts 61 there are arranged a total of four fourth fluid ducts 64 which each lead parallel to the axis of rotation to an assigned precompression cavity (No. 56 in
Moreover, a respective sensor bore 75 for receiving a pressure sensor is arranged in the third plate-like portion 73 for each working connection. In the present case, the two sensor bores 75 are closed fluidtightly by means of a closure bolt.
It can further be seen in
At the ends of the first and the second control kidney 41; 42 that point in the circumferential direction there is in each case arranged a run-in notch 47 in order to reduce pressure pulsations.
The mouth openings of two fourth fluid ducts 64 can further be seen in
Number | Date | Country | Kind |
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10 2019 212 074.1 | Aug 2019 | DE | national |
Number | Name | Date | Kind |
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5231912 | Akasaka | Aug 1993 | A |
5320501 | Langosch | Jun 1994 | A |
20040126245 | Folsom | Jul 2004 | A1 |
20120024145 | Mori | Feb 2012 | A1 |
20130199362 | Hoover | Aug 2013 | A1 |
20180252209 | Kane | Sep 2018 | A1 |
Number | Date | Country |
---|---|---|
108757363 | Nov 2018 | CN |
10 2015 221 318 | May 2017 | DE |
0155487 | Sep 1985 | EP |
Entry |
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CN 108757363 translation (Year: 2023). |
Bosch Rexroth AG, “Regel-und Verstellsysteme HM, HS, HS5 und EO,” Data Sheet RD 92076/05.2018, May 1, 2018 (German language document) (60 pages). |
Bosch Rexroth AG, “Control systems HM, HS, HS5 and EO,” Data Sheet RE 92076/05.2018, May 1, 2018 (English language document corresponding to Data Sheet RD92076/05.2018) (60 pages). |
Number | Date | Country | |
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20210048008 A1 | Feb 2021 | US |