Motor-powered portable grinding machine

Information

  • Patent Grant
  • 6726553
  • Patent Number
    6,726,553
  • Date Filed
    Tuesday, May 14, 2002
    22 years ago
  • Date Issued
    Tuesday, April 27, 2004
    20 years ago
Abstract
A motor-driven manual grinder (10), in particular an eccentric-plate grinder, has a work spindle (13) supported in the tool housing (11) and also has a grinding plate unit (15) that is driven and rotatable by the work spindle to execute an eccentric motion. The manual grinder (10) further has an annular first rolling face (28), extending together with the grinding plate unit (15) all the way around the eccentric axis (19), and an annular second rolling face (30), associated with the first, whose center axis extends coaxially to the central axis (17) of the work spindle (13), and on which the first rolling face (28) can roll. The second rolling face (30) is supported rotatably about its center axis. It is assigned a braking device (35), by means of which a rotation of the second rolling face (30) about its center axis can be selectively prevented for the forced-drive mode or enabled for the free-wheeling mode.
Description




PRIOR ART




The invention is based on a motor-driven manual grinder, in particular an eccentric-plate grinder.




A manual grinder of this type is known (European Patent Disclosure EP 0 245 850 A2), in which the first rolling face is embodied as an outer annular gear, which revolves with the driven grinding plate about the axis thereof, and in which the second rolling face is formed of an inner annular gear on an external crown gear, which is retained in a manner fixed against relative rotation with respect to the tool housing and is adjustable axially, by means of an external actuating device, between an inoperative position and a functional position that cooperates with the first rolling face. In the inoperative position, the second rolling face is out of engagement with the first rolling face. In the functional position, conversely, the second rolling face extends in approximately the same diametrically opposed plane as the first rolling face, so that in the revolution of the grinding plate the first rolling face can roll along the second rolling face, and thus a motion that rotates the grinding plate about its eccentric axis is superimposed on the eccentric motion of the grinding plate. As a result, when the second rolling face is in the functional position, enhanced abrasion of the workpiece is attainable. A disadvantage of this manual grinder is that the repositioning between idling and the forced-drive mode is not possible during operation of the manual grinder. In the axial relative motion, damage can occur to the teeth of both rolling faces. Another disadvantage, because of this arrangement of rolling faces, is a relatively great structural height of the grinder.




ADVANTAGES OF THE INVENTION




SUMMARY OF THE INVENTION




The motor-driven manual grinder of the invention, in particular an eccentric-plate grinder, has the advantage over the prior art that a switchover between the free-wheeling mode and the forced-entrainment mode is possible during operation of the manual grinder without the risk of damage, and the structural height is reduced at little expense for gearing.




By the provisions recited in the other claims, advantageous refinements of and improvements to the motor-driven manual grinder defined by claim 1 are possible.




In an advantageous embodiment, the braking device has an eccentric lever, actuatable by hand, for instance, that actuates the brake member and that has an eccentric element acting on the brake member.




The eccentric lever can be supported pivotably in the tool housing and as its eccentric element can have an eccentric peg that engages an opening, for instance a loop, on the end of the brake member, especially a brake band, which loops around the outer circumferential face of the external crown gear.




In another advantageous embodiment, the eccentric lever has a handle, located outside the tool housing, for pivoting actuation. Advantageously, the eccentric lever can be designed such that tensing the brake band is done by means of pivoting about a circumferential angle of about 180°. Thus the handle of the eccentric lever can easily be pivoted between two positions on traversing a circumferential angle of 180°, and thus the repositioning between the forced-drive mode and the free-wheeling mode can be done even during operation of the manual grinder.




In another advantageous embodiment of the invention, the outer annular gear is a part, in particular an integral part, of the grinding plate unit, for instance an integral component of the grinding plate itself, onto which the outer annular gear is injection-molded. This is especially simple and economical and furthermore contributes to reducing the structural height.




In still another advantageous embodiment, the inner annular gear of the external crown gear has a higher number of teeth than the outer annular gear. The difference in the number of teeth can for instance be 2. As a result, in the establishment of the forced-drive mode, the grinding plate can be driven at a thus-specified rpm. For instance, if the number of oscillations is 10,000, then for a ratio of the number of teeth of 50:48, the resultant rotary speed of a grinding plate in the forced-drive mode is 417 rpm.




In another advantageous embodiment, the grinding plate unit has a sleeve, coupled and in particular connected in a manner fixed against relative rotation to the work spindle and having an eccentric peg, for instance on its end, as well as a grinding plate retained on the peg by means of a bearing and connected detachably, for instance by means of a screw, to the eccentric peg.




It can also be advantageous if the outer annular gear has a bearing ring, axially spaced apart from the inner annular gear along the center axis, and is rotatably supported with the bearing ring by means of a bearing relative to the sleeve that is coaxial to the work spindle. The bearing can for instance be pressed onto the sleeve, and the external crown gear is pressed with its bearing ring onto the outer ring of the bearing.




In yet another advantageous embodiment, a fan wheel of an internal dust extractor is secured to the sleeve. Alternatively, the fan wheel can also be seated directly on the work spindle in a manner fixed against relative rotation and can have a sleeve that is eccentric to the spindle axis, with a cylindrical sleeve for terminal retention of the grinding plate being rotatably supported in the eccentric sleeve by means of a bearing.




In another advantageous embodiment, the sleeve with the eccentric peg on its end is formed of a sintered part and is thus designed especially economically. It can also be advantageous if the external crown gear is formed of a lightweight metal or zinc die-cast part, which once again makes for an economical design.




In another advantageous embodiment, the grinding plate, with the outer annular gear integral with it and forming the first rolling face, is formed of a one-piece injection-molded part, making for still further cost reduction and simplification.




Yet another advantageous embodiment provides that the brake member can be locked relative to the tool housing in a first position, in which it is in positive engagement with the second rolling face, and in a second position, in which it is not in any engagement with the second rolling face. It is especially advantageously possible as a result that the braking device is switchable between the first and second position and vice versa in all operating states, and in particular during idling, at a stop, and under load.




BACKGROUND OF THE INVENTION




It is especially advantageous if the brake member is a band, in particular a toothed belt, with a plurality of teeth which are able to enter into engagement with a crown gear of the second rolling face. Compared to purely frictional engagement, in this case no slip occurs between the braking device and the second rolling face. This prevents wear of the two parts meshing with one another and suppresses heat production.




It is especially advantageous if the brake member is embodied as an elastic band, in particular as a toothed belt. By means of such an elastic intermediate coupling, the switchover from the free-wheeling mode to the forced-entrainment mode can be made easily, with little tolerance.




Preferably, the brake member, in particular the elastic element, is connected to the tool housing at a fixation point such that it is rotatable about a fixed rotary axis. As a result, upon motion of the elastic element between the first and second positions, it is unnecessary to kink the elastic band, which means less wear.




It is advantageous if the braking device has a detent lever, which is connected to the tool housing via a spring element, especially if the spring element seeks to press the detent lever into a position in which the elastic element assumes its first position. Such a design is mechanically easy to achieve and is nevertheless sufficiently stable, so that incorrect operation will not occur.




It is also advantageous if the brake member is of spring-elastic material and has a first recessed region with a set of teeth, which can be brought into engagement with the outer circumferential face, and a second recessed region, and the brake member is held by prestressing in its first position and can be brought into its second position by an actuating device. It is possible as a result to use a simple part, such as a stamped part, as the brake member. This provides an economical embodiment. Moreover, by means of such a design, simple actuation is possible with an only slight actuating force. This embodiment simultaneously functions as an overload protection for the forced operating mode and as a cushion against rotational impact. It requires little space; in addition, it becomes possible to compensate for errors in pitch of the gear part, for instance caused by gear wear.




It is also advantageous if the detent lever is displaceable by means of an eccentric bolt, which is supported rotatably on the tool housing and is operable by means of the actuating device protruding from the tool housing. Thus the user can very easily switch over between the two positions of the elastic element without having to turn off the device, regardless of the operating state it is in at that particular time, that is both in the free-wheeling (fine grinding) mode and the forced-entrainment (coarse grinding) mode.




It is also advantageous if the fixation point and the eccentric bolt are essentially diametrically opposite one another relative to the central axis, and the angle between the fixation point and the teeth of the elastic element, which in the first position are in engagement with the second rolling face, is greater than 90°. This prevents overlooking under load.




It is furthermore advantageous if the fixation point and the eccentric bolt are essentially diametrically opposite one another relative to the central axis, and the cooperating faces of the brake member and of the second rolling face, under load, reinforce the retention force, similarly to a servo effect. Thus at little effort, a major retaining force is generated, which increases the reliability of the apparatus.




It is also advantageous if the braking device is switchable between the first and second position and vice versa in all operating states, and in particular during idling, at a stop, and under load. As a result, there is no need first to switch from one operating mode to another to enable switching between the first and second positions. This saves time and makes for greater ease of use for the user.




Further advantages and details of the invention are the subject of the dependent claims.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention is described in further detail below in terms of two exemplary embodiments shown in the drawings. Shown are:





FIG. 1

, a schematic section through a first exemplary embodiment of a manual grinder;





FIG. 2

, a schematic plan view of parts of a braking device of the manual grinder in the plane II—II in

FIG. 1

;





FIG. 3

, a schematic fragmentary section taken along the line III—III in

FIG. 1

;





FIG. 4

, a schematic view from below of parts of the manual grinder in the direction of the arrow IV in

FIG. 1

, without a grinding plate unit;





FIG. 5

, a schematic section through a second exemplary embodiment of a manual grinder;





FIG. 6

, a schematic section taken along the line A—A in

FIG. 5

, in which the braking device is not in engagement with the second rolling face;





FIG. 7

, a schematic section as in

FIG. 6

, with the braking device in engagement with the second rolling face; and





FIG. 8

, a schematic fragmentary view of a third exemplary embodiment of a braking device.











DESCRIPTION OF THE PREFERRED EMBODIMENT




In

FIG. 1

, a first exemplary embodiment of a motor-driven manual grinder


10


is shown schematically; it is embodied here as an eccentric-plate grinder. The manual grinder


10


has a tool housing, identified overall by reference numeral


11


, which includes an electric drive motor


12


with a work spindle


13


that is supported in the tool housing


11


by means of a bearing


14


, for instance in the form of a ball bearing. A grinding plate unit identified overall by reference numeral


15


is connected to the work spindle


13


in a manner fixed against relative rotation; it is driven by the work spindle


13


to execute an eccentric motion and is rotatable. The grinding plate unit


15


has a sleeve


16


, which is connected to the work spindle


13


axially and in a manner fixed against relative rotation. The sleeve


16


extends coaxially to the central axis


17


of the work spindle


13


and on its lower end, for instance, in

FIG. 1

it has an eccentric peg


18


, whose eccentric axis


19


extends with an eccentricity e to the central axis


17


and parallel to it. By means of a bearing


20


, such as a ball bearing, a grinding plate


21


is rotatably supported on the eccentric peg


18


. The grinding plate


21


is connected axially fixedly but rotatably to the sleeve


16


and the eccentric peg


19


by means of a screw


22


that is coaxial with the eccentric axis


19


and is screwed into the eccentric peg


18


, and the grinding plate can be released again by loosening the screw


22


. Between the tool housing


11


and the upper side, in terms of

FIG. 1

, of the grinding plate


21


, there is a cuff


23


that seals off the intermediate space. The manual grinder


10


is equipped with an internal dust extractor, which includes a fan wheel


24


that is retained on the sleeve


16


in a manner fixed against relative rotation. The fan wheel


24


is located in a chamber


25


, to which a dust extraction conduit


26


is connected. The grinding plate


21


is provided with conduits and/or openings


27


for the internal dust extraction.




The manual grinder


10


has an annular first rolling face


28


, extending with the grinding plate unit


15


all the way around the eccentric axis


19


; this face is embodied here as an outer annular gear


29


. This outer annular gear


29


can, in an exemplary embodiment not shown, be an independent component, such as a gear wheel, that is connected to the sleeve


16


in a manner fixed against relative rotation. In the exemplary embodiment shown, the annular gear


29


is especially simply a part and in particular an integral part of the grinding plate unit


15


, and in particular of the grinding plate


21


, which in this integral design is advantageously formed of a plastic injection-molded part. Associated with the first rolling face


28


and in particular the outer annular gear


29


is an annular second rolling face


30


, which encircles the first rolling face


28


and whose center axis extends coaxially to the central axis


17


of the work spindle


13


. The first rolling face


28


can roll along the second rolling face


30


when the drive motor


12


has been switched on. The second rolling face


30


is advantageously embodied as an inner annular gear


31


of an external crown gear


32


. The second rolling face


30


, and in particular the external crown gear


32


that carries it, is rotatably supported about the central axis


17


. In the first exemplary embodiment shown, the external crown gear


32


has a bearing ring


33


of smaller diameter, disposed along the central axis


17


and axially spaced apart from the inner annular gear


31


; by way of this bearing ring, the external crown gear


32


is supported on the sleeve


16


, rotatably relative to it, by means of a bearing


34


, such as a ball bearing. The inner ring of the bearing


34


is connected to the sleeve


16


in a manner fixed against relative rotation, while the outer ring of the bearing


34


is connected to the bearing ring


33


and thus to the external crown gear


32


in a manner fixed against relative rotation.




A braking device identified overall by reference numeral


35


is associated with the second rolling face


30


, and with it a rotation of the second rolling face


30


about its center axis, that is, about the central axis


17


, can be selectively suppressed or enabled. The arrangement is such that the rotatability of the second rolling face


30


, in particular of the external crown gear


32


, can be suppressed or enabled during tool operation by means of the braking device


35


.




The external crown gear


32


is designed as an integral component and advantageously comprises a lightweight metal die-cast part. The sleeve


16


with the eccentric peg


18


on its end is advantageously made from a sintered part.




In the first exemplary embodiment shown, the fan wheel


24


is disposed, as part of the internal dust extractor, in a manner fixed against relative rotation on the sleeve


16


. In another exemplary embodiment, not shown, the fan wheel


24


is instead embodied on a fan sleeve, which is disposed on the work spindle


13


in a manner fixed against relative rotation and has an inner sleeve, which is eccentric to the central axis


17


and in which, by means of a bearing coaxial with the eccentric axis


19


, a cylindrical sleeve similar to the sleeve


16


is retained rotatably and axially fixedly; the grinding plate


21


is releasably secured to its end by means of the screw


22


.




The braking device


35


has a brake member


36


, acting in braking fashion on the second rolling face


30


, and an actuating device


37


for actuating the brake member


36


. The brake member


36


is provided with a braking face


38


, with which the brake member


36


can superficially engage an associated face


39


of the second rolling face


30


in order to block the second rolling face


30


from rotating; this face


39


is embodied in particular as an outer face of the external crown gear


32


. The second rolling face


30


extends on the outside and encircles the first rolling face


28


; both of them extend essentially within a common plane diametrically opposed to the central axis


17


of the work spindle


13


. The face


39


, designed as an outer face, of the second rolling face


30


in particular comprises the outer circumferential face


40


of the external crown gear


32


.




The brake member


36


quite generally comprises a brake part of the kind that for blocking rotation can rest with its inside, embodied as a braking face


38


, on the associated face


39


of the second rolling face


30


, and in particular on the outer circumferential face


40


of the external crown gear


32


. In an especially simple design, the brake member


36


comprises a brake band, which wraps around the outer circumferential face


40


of the external crown gear


32


and which can be tensed against the outer circumferential face


40


in order to block rotation.




The actuating device


37


has an eccentric lever, which has a central part


41


, supported pivotably in the tool housing


11


, and an eccentric peg


42


thereon, which engages an opening


43


, such as a loop, on one end of the brake member


36


designed as a brake band. The central part


41


is engaged by a handle


44


, located outside the tool housing


11


, for the sake of pivoting actuation. This actuating device


37


, in the form of an eccentric lever as explained, is designed such that tensing of the brake member


36


, embodied as a brake band, is effected by means of pivoting of the central part


41


about a circumferential angle of approximately 180°. The tensed position, and thus the state of the external crown gear


32


in which it is blocked against rotation, is shown in FIG.


3


. If the handle


44


is pivoted counterclockwise about 180° into the position shown in

FIG. 2

, then the brake member


36


in the form of the brake band is relaxed, so that the external crown gear


32


is not blocked, and its rotation about the central axis


17


, which simultaneously represents its center axis, is therefore made possible.




In another exemplary embodiment, not shown, the actuating device


37


has a magnet, such as a controllable electromagnet, that actuates the brake member


36


, for instance in the form of a brake band, and in particular that tenses the brake band.




Another special feature of the manual grinder


10


is that the inner annular gear


31


of the external crown gear


32


has a greater number of teeth than the outer annular gear


29


. The difference in the number of teeth can for instance be two. This means that when the external crown gear


32


is braked, the outer annular gear


29


rolling along its inner annular gear


31


rotates onward by one tooth per 180° of eccentric motion, and thus with respect to the grinding plate


21


provided with the outer annular gear


29


, a rotary speed of the grinding plate arises in the rolling process. For an assumed number of oscillations of 10,000 and with a ratio of the number of teeth of 50:48, the rotary speed of the grinding plate


21


is for instance 417 rpm.




If the braking device


35


is put in the braking position shown in FIG.


3


and if the drive motor


12


is turned on, then via this motor the drive spindle


13


and the sleeve


16


, together with the fan wheel


24


and any balancing masses that may be present, not particularly shown here, are driven to rotate, for example at a speed of approximately 10,000 rpm. In the exemplary embodiment shown, the drive of the work spindle


13


is effected directly onto the sleeve


16


. In another exemplary embodiment, not shown, a gear is instead connected between them. Because of this driving motion, the grinding plate


21


is driven in such a way that in addition to the eccentric motion, a rotation about the eccentric axis


19


takes place, the result of which is an eccentric rotary motion of the grinding plate


21


. Because of the active braking device


35


, the external crown gear


32


is prevented from rotating, so that upon revolving, the outer annular gear


29


can roll along the inner annular gear


31


. In this stage, a forced-drive mode of the grinding plate


21


about the eccentric axis


19


as well is thus brought about.




If during the operation of the manual grinder


10


, the brake member


36


is now shifted to the non-braking state shown in

FIG. 2

by means of the actuating device


37


, then the external crown gear


32


is freely rotatable about the central axis


17


, because of the support on the sleeve


16


by means of the bearing


34


. The external crown gear


32


can now rotate as well, because of the friction in the bearing


34


. Depending on the friction conditions, a relative motion of the external crown gear


32


occurs in the opposite direction of rotation from the grinding plate


21


. The rotary speed of the grinding plate


21


is dependent on the load on the underlying support, that is, on how solidly the manual grinder


10


is pressed with the grinding plate


21


, and a grinding blade releasably secured to it, for instance by means of a Velcro fastener, against a workpiece to be machined. Depending on given conditions, the rotary speed of the grinding plate


21


can also become zero. In that stage, the free-wheeling mode results for the manual grinder


10


.




During the operation of the manual grinder


10


while it is switched on, a switchover from this free-wheeling mode to the forced-drive mode again can be made by actuation of the braking device


35


.




The manual grinder


10


described is simple, compact, and economical. In a simple way, by lever actuation, or in another exemplary embodiment, not shown, by actuation of a magnet, a switchover to a continuous transition from the forced-entrainment mode to the free-wheeling mode is possible during tool operation. Because the outer annular gear


29


is injection-molded onto an annular part of the grinding plate


21


and is thus integral with it, the advantage is obtained of a reduced number of components and a lesser structural height. The little effort and expense needed to achieve the rolling gear, comprising the outer annular gear


29


and the inner annular gear


31


, is also advantageous.




In

FIG. 5

, a second exemplary embodiment of a motor-driven manual grinder


10


is schematically shown. The drive of the grinding plate unit


15


and this grinding plate unit itself are in principle constructed identically to those of the first exemplary embodiment. A work spindle


13


is driven to rotate about a central axis


17


by a drive motor


12


, not shown. On its power takeoff end, the work spindle


13


has an eccentric peg


18


. This peg forms an eccentric axis


19


. A first rolling face


28


is embodied concentrically about the eccentric axis


19


, and with its outer annular gear


29


it engages an inner annular gear


31


of a second rolling face


30


, which is arranged concentrically around the central axis


17


. The grinding plate unit


15


is connected via a coaxial screw


22


to a power takeoff shaft


4


, which is disposed coaxially about the eccentric axis


19


. The parts described function like those of the first exemplary embodiment, so that reference is made to their description there.




Unlike the first exemplary embodiment, the outer circumferential face


40


of the second rolling face


30


is not embodied as essentially smooth but instead has a crown gear


8


. The brake member


36


is embodied as an elastic element


7


and, in a distinction from the substantially smooth brake member


36


of the first exemplary embodiment, is provided with teeth


2


, which are located opposite the crown gear


8


.




In

FIG. 6

, the three-dimensional disposition between the teeth


2


, which are embodied on the side of the elastic element


7


opposite the crown gear


8


, is clearly shown. Here the elastic element


7


is in its second position, in which its teeth


2


are not meshing with the crown gear


8


of the second rolling face


30


. As a result, the second rolling face


30


can run freely in this decoupled state. This means that the grinding plate


21


executes only an oscillating motion and a slight rotary motion, dependent on the bearing friction in the bearing


20


. The manual grinder


10


is accordingly in the fine grinding mode. The greater the bearing friction, the more pronounced is the rotary motion. On one end, the elastic element


7


has a fixation point


3


, which is connected to the tool housing


11


via a fixed rotary axis


5


. On its other end, the elastic element


7


is embodied as a detent lever


6


. The detent lever


6


is actuated by means of an eccentric bolt


1


, which is connected to an actuating device


37


(not shown) of the kind in the first exemplary embodiment. The detent lever


6


is pressed constantly against the eccentric bolt


1


by a spring element


9


, which is braced on the tool housing


11


. The teeth


2


of the elastic element


7


are embodied closer to the detent lever


6


than to the fixation point


3


. The fixation point


3


and the detent lever


6


are located essentially diametrically opposite the central axis


17


. For the angle a between the fixation point


3


and the teeth


2


, this means that the angle is greater than 90°. Not only does this prevent overlooking of the teeth


2


opposite the crown gear


8


under load, but it also enhances a retention force between the teeth


2


and the crown gear


8


, in the manner of a servo effect.




In

FIG. 7

, the elastic element


7


is shown in its first position. The teeth


2


of the elastic element


7


engage the crown gear


8


on the outer circumferential face


40


of the second rolling face


30


by positive engagement. A forced entrainment is thus achieved, and the manual grinder


10


is operating in the coarse grinding mode. In that case, a rotary motion is imposed on the oscillating motion of the grinding plate


21


. Because of the positive engagement between the teeth


2


and the crown gear


8


, there is no slip between the braking device


35


and the second rolling face


30


, and thus both wear and heat production tend toward zero. The engagement between the teeth


2


and the crown gear


8


is brought about, during the transition from the second position (

FIG. 6

) to the first position (FIG.


7


), by providing that the eccentric bolt


1


is shifted, by the actuating device


37


, not shown, from its position shown in

FIG. 6

into its position shown in FIG.


7


. For the motion of the eccentric bolt


1


from its position shown in

FIG. 7

into its position shown in

FIG. 6

, the description made in conjunction with the first exemplary embodiment applies here as well. In the process, the spring element


9


presses the detent lever


6


constantly against the eccentric bolt


1


. Since the one end of the elastic element


7


is supported rotatably about the fixed rotary axis


5


, the elastic element


7


is brought closer to the second rolling face


30


before the positive engagement comes about. In the process, the eccentric bolt


1


is moved approximately 4° relative to the central axis


17


.




The user thus has the capability of changing from the fine grinding mode to the coarse grinding mode via a switch lever, without having to turn off the tool. The switchover from free-wheeling to forced entrainment can be made, by means of an elastic intermediate coupling as described, in all operating states, that is, idling, at a stop, and under load. Moreover, the switchover is simple and involves little tolerance.




In

FIG. 8

, the elastic element


7


is embodied in a version that is especially simple to realize. It is shown in its first position. The elastic element


7


is embodied as a shaped part of spring steel, which is essentially in the shape of a circular arc. On its first end


51


, it is in a torsion spring joint


50


, which is embodied rigidly with the tool housing (not shown). The elastic element


7


has a first recessed region


45


, which is embodied as a set of teeth


46


. In the exemplary embodiment shown, there are two teeth. However, only a single tooth and more than two teeth, for instance three or four teeth, are equally good options. The elastic element


7


is fastened in the torsion spring joint


50


in such a way that by its spring force, with its set of teeth


46


, it presses against the crown gear


8


of the outer circumferential face


40


of the second rolling face


30


. The crown gear


8


as a result snaps into the teeth


46


of the elastic element


7


. This positive-engagement connection can be undone by exerting a force


49


on the second end


48


of the elastic element


7


, which force undoes the locking by moving the teeth


46


away from the crown gear


8


. This is accomplished counter to the spring force of the elastic element


7


, because of its fastening in the torsion spring joint


50


. Besides the first recessed region


45


, the elastic element


7


has a second recessed region


47


. This second recessed region


47


has a tangential elasticity and thus serves as a rotary impact cushion.




Such a design of the braking device


35


is very simple and economical. It can be actuated very simply, with the expenditure of only slight actuating force, and furthermore has a rotary impact cushion and an overload protection for the forced operating mode. Besides the advantage of requiring little space, it allows compensating for errors in pitch of the gear part, caused for instance by wear.















List of Reference Numerals
























1




Eccentric bolt






2




Teeth






3




Fixation point






4




Power takeoff shaft






5




Fixed rotary axis






6




Detent lever






7




Elastic element






8




crown gear






9




Spring element






10




Manual grinder






11




Tool housing






12




Drive motor






13




Drive spindle






14




Bearing






15




Grinding plate unit






16




Sleeve






17




Central axis






18




Eccentric peg






19




Eccentric axis






20




Bearing






21




Grinding plate






22




Coaxial screw






23




Cuff






24




Fan wheel






25




Chamber






26




Dust extraction conduit






27




opening






28




First rolling face






29




Outer annular gear






30




Second rolling face






31




Inner annular gear






32




External crown gear






33




Bearing ring






34




Bearing






35




Braking device






36




Brake member






37




Actuating device






38




Braking face






39




Face






40




Outer circumferential face






41




Central part






42




Eccentric peg






43




Opening






44




Handle






45




First recessed region






46




Set of teeth






47




Second recessed region






48




Second end






49




Force






50




Torsion spring joint






51




First end













Claims
  • 1. A motor-driven manual grinder, in particular an eccentric-plate grinder, comprising a work spindle (13) supported in a tool housing (11) and having a central axis (17), a grinding plate unit (15) driven and rotatable by the work spindle to execute an eccentric motion, an annular first rolling face (28) extending together with the grinding plate unit (15) all the way around an eccentric axis (19), and an annular second rolling face (30) associated with the first rolling face (28), whose center axis extends coaxially to the central axis (17) of the work spindle (13) and on which the first rolling face (28) can roll, characterized in that the second rolling face (30) is supported, rotatable about the central axis (17), in a bearing (34), and that a braking device (35) is associated with the second rolling face (30), by means of which a rotation of the second rolling face (30) about the central axis (17) can be selectively prevented for forced drive mode and/or enabled for free wheeling mode.
  • 2. The motor-driven manual grinder of claim 1, characterized in that the rotatability of the second rolling face (30) can be prevented or enabled by the braking device (35) during tool operation.
  • 3. The motor-driven manual grinder of claim 1, characterized in that the braking device (35) has a brake member (36), acting in braking fashion on the second rolling face (30), and an actuating device (37) for actuating the brake member (36).
  • 4. The motor-driven manual grinder of claim 1, characterized in that the brake member (36) has a braking face (38), with which the brake member (36) can superficially engage an associated face (39) of the second rolling face (30), especially an outer face, in order to block the second rolling face (30).
  • 5. The motor-driven manual grinder of claim 1, characterized in that the second rolling face (30) extends on the outside and encircles the first rolling face (28), and that both rolling faces (28, 30) extend essentially inside a common plane diametrically opposed to the axis (17) of the work spindle (13).
  • 6. The motor-driven manual grinder of claim 1, characterized in that the second rolling face (30) is embodied as an inner annular gear (31) of an external crown gear (32), and the first rolling face (28) is embodied as an outer annular gear (29).
  • 7. The motor-driven manual grinder of claim 1, characterized in that an outer face, in particular an outer circumferential face (40) of the second rolling face (30), in particular of the external crown gear (32), is embodied as a face that cooperates with the brake member (36) to block rotation.
  • 8. The motor-driven manual grinder of claim 7, characterized in that the brake member (36) of the braking device (35) can rest with an inside face, embodied as a braking face (38), on the associated face (39), in particular on the outer circumferential face (40) of the external crown gear (32), to block rotation.
  • 9. The motor-driven manual grinder of claim 1, characterized in that the actuating device (37) has a magnet, in particular a controllable electromagnet, that actuates the brake member (36), or has an eccentric lever, which for instance is manually actuatable, with an eccentric element (42) acting on the brake member (36).
  • 10. The motor-driven manual grinder of claim 1, characterized In that the brake member (36) is formed of a brake band, which for blocking rotation can be tensed against the face (39), in particular the outer circumferential face (40) of the external crown gear (32).
  • 11. The motor-driven manual grinder of claim 1, characterized in that the brake member (36) can be locked relative to the tool housing (11), in a first position, in which it is in positive engagement with the second rolling face (30), and in a second position, In which it is not in any engagement with the second rolling face (30).
  • 12. The motor-driven manual grinder of claim 11, characterized in that the brake member (36) is a band, in particular a toothed belt, with a plurality of teeth (2) which are able to enter into engagement with a crown gear (8) of the second rolling face (30).
  • 13. The motor-driven manual grinder of claim 12, characterized in that the brake member (36) is embodied as an elastic element (7), i particular as a toothed belt.
  • 14. The motor-driven manual grinder of claim 11, characterized in that the brake member (36), in particular the elastic element (7), is connected to the tool housing (11) at a fixation point (8) such that it is rotatable about a fixed rotary axis (5).
  • 15. The motor-driven manual grinder claim 14, characterized in that the fixation point (3) and the eccentric bolt (1) are essentially diametrically opposite one another relative to the central axis (17), and the angle (α) between the fixation point (3) and the teeth (2) of the elastic element (7), which in the first position are in engagement with the second rolling face (39), is greater than 90°.
  • 16. The motor-driven manual grinder of claim 14, characterized in that the fixation point (3) and the eccentric bolt (1) are essentially diametrically opposite one another relative to the central axis (17), and the cooperating faces of the brake member (36) and of the second rolling face (30), under load, reinforce the retention force, in a manner similar to a servo effect.
  • 17. The motor-driven manual grinder claims 11, characterized in that the braking device (35) has a detent lever (6), which is connected to the tool housing (11) via a spring element (9).
  • 18. The motor-driven manual grinder of claim 17, characterized in that the spring element (9) seeks to press the detent lever (6) Into a position in which the elastic element (7) assumes its first position.
  • 19. The motor-driven manual grinder claim 11, characterized in that the brake member (36) is of spring-elastic material and has a first recessed region (45) with a set of teeth (46) which can be brought into engagement with the outer circumferential face (40), and a second recessed region (47), and the brake member (36) is held by prestressing in its first position and can be brought into its second position by an actuating device (37).
  • 20. The motor-driven manual grinder claim 11, characterized in that the detent lever (6) is displaceable by means of an eccentric bolt (1), which is supported rotatably on the tool housing (11) and is operable by means of the actuating device (37) protruding from the tool housing (11).
  • 21. The motor-driven manual grinder claim 11, characterized in that the braking device (35) is switchable between the first and second position and vice versa in all operating states, and in particular during idling, at a stop, and under load.
Priority Claims (1)
Number Date Country Kind
100 47 202 Sep 2000 DE
PCT Information
Filing Document Filing Date Country Kind
PCT/DE01/02944 WO 00
Publishing Document Publishing Date Country Kind
WO02/24408 3/28/2002 WO A
US Referenced Citations (10)
Number Name Date Kind
5453040 Schaal et al. Sep 1995 A
5496207 Hornung et al. Mar 1996 A
5580302 Howard et al. Dec 1996 A
5595531 Niemela et al. Jan 1997 A
5772498 Neubert et al. Jun 1998 A
5807169 Martin et al. Sep 1998 A
5830047 McCracken Nov 1998 A
5888128 Lamprecht et al. Mar 1999 A
5947804 Fukinuki et al. Sep 1999 A
6394884 Wuensch May 2002 B1
Foreign Referenced Citations (4)
Number Date Country
199 52 108 May 2001 DE
0 254 850 Feb 1988 EP
0 573 916 Dec 1993 EP
94 07654 Apr 1994 WO