The invention is directed to a motor vehicle lock for a motor vehicle door arrangement.
The motor vehicle lock in question is assigned to a motor vehicle door arrangement which comprises at least a motor vehicle door. The expression “motor vehicle door” is to be understood in a broad sense. It includes in particular side doors, back doors, lift gates, trunk lids or engine hoods. Such a motor vehicle door may generally be designed as a sliding door as well.
The crash safety plays an important role for today's motor vehicle locks. It is of particular importance that neither crash induced acceleration nor crash induced deformation leads to an unintended opening of the motor vehicle door which the motor vehicle lock is assigned to. The focus of the present application is to prevent an unintended opening of the motor vehicle door based on crash induced acceleration. In case of a side impact on the motor vehicle the outer door handle may be reluctant to follow the impact due to mass inertia of the outer door handle. As a result a relative movement between the outer door handle and the motor vehicle door occurs, which again may lead to an unintended opening of the motor vehicle door.
The known motor vehicle lock (US 2011/0181052A2), which is the starting point for the invention, is provided with the usual locking elements catch and pawl, wherein the pawl may be deflected into a release position by actuation of a pawl actuation lever.
The known motor vehicle lock also comprises a lock mechanism which may be brought into different functional states such as “unlocked” and “locked” by the user. The pawl may be deflected into its release position by an outer door handle, which is connected to the pawl actuation lever, if the lock mechanism is in its unlocked state. With its lock mechanism being in its locked state an actuation of the pawl actuation lever runs free.
To guarantee a high crash safety the known motor vehicle lock comprises a crash element which is a separate component from the pawl actuation lever. By the accelerations which occur during a crash the crash element moves into a blocking position in which the crash element blocks further actuation of the pawl actuation lever.
One challenging aspect regarding the known motor vehicle lock is the constructional design of the drive train between the door handle and the pawl. This is true as in a crash situation the whole drive train starting from the door handle is being blocked. In order not to run the risk on an unpredictable brakeage of the drive train, this drive train has to be designed for exceptionally high forces, which leads to high material and production costs.
It is the object of the invention to improve the known motor vehicle lock such that a cost effective constructional design is possible without reducing the resulting crash safety.
The above noted object is solved for a motor vehicle lock for a motor vehicle door arrangement, wherein a catch and a pawl, which is assigned to the catch, are provided, wherein the catch can be brought into an open position and into a closed position, wherein the catch, which is in the closed position, is or may be brought into holding engagement with a lock striker, wherein the pawl may be brought into an engagement position, in which it is in blocking engagement with the catch wherein the pawl may be deflected into a release position, in which it releases the catch, wherein a pawl actuation lever is provided for deflecting the pawl into the release position, wherein a switchable coupling arrangement is provided between the pawl actuation lever and the pawl, wherein the switchable coupling arrangement may be brought into a closing state and into an opening state, wherein when the actuation movement of the pawl actuation lever surpasses a rapidity threshold, in particular induced by a crash, an inertial characteristic of the motor vehicle lock causes the switchable coupling arrangement, if not already in the opening state, to switch into the opening state such that the pawl actuation lever runs free without deflecting the pawl into its release state.
The basic idea underlying the invention is to decouple the pawl actuation lever from the pawl by a switchable coupling arrangement in a crash. For this the inertial characteristic of the motor vehicle lock is utilized. When the actuation movement of the pawl actuation lever surpasses a rapidity threshold, which may be induced by a crash, the inertial characteristic of the motor vehicle lock causes the switchable coupling arrangement, if not already in the opening state, to switch into the opening state. As a result, during such a rapid actuation movement, in particular induced by a crash, the pawl actuation lever runs free without deflecting the pawl into the release state. Blocking of the drive train which is assigned to deflecting the pawl is not necessary in any case.
The proposed solution guarantees that a “normal” actuation movement of the pawl actuation lever does not affect the switchable coupling arrangement, such that the release of the pawl by this actuation movement is not affected as well. Only if the actuation movement of the pawl actuation lever surpasses the above noted rapidity threshold, the inertial characteristic of the motor vehicle lock causes the switchable coupling arrangement to switch in the above noted sense.
It is to be understood that the expression “rapidity threshold” is to be in a broad sense. This expression should make clear that making the actuation movement extensively quick leads to switching the switchable coupling arrangement into the opening state. According to this broad interpretation, it does not make a considerable difference if the acceleration, velocity or development of velocity is presently being discussed.
According to an embodiment the switchable coupling arrangement comprises a switching element which is in engaged or engageable with a coupling element of the switchable coupling arrangement. This allows a simple mechanical construction as the coupling functionality may be designed basically separately from the inertial based switching mechanism. In an example, it is preferably provided that the inertial characteristic of the switching element causes switching of the switchable coupling arrangement when the actuation movement of the pawl actuation lever surpasses the rapidity threshold.
A particularly robust construction is possible, if during normal, slow actuation of the pawl actuation lever the switching element is sliding along and supported by a support contour, which guarantees the switching element staying in its closing switching state. Once the actuation movement surpasses the rapidity threshold, preferably, the switching element leaves the support contour deflecting into the direction of its opening switching state. The switching element leaving the support contour may be supported by a steep change in direction of the support contour which, when the actuation movement surpasses the rapidity threshold, cannot be followed by the switching element due to its inertial characteristics. Here it becomes clear that providing an above noted support contour can lead to a particularly simple mechanical construction.
The further embodiment, the switching element, after leaving the support contour, during further actuation of the pawl actuation lever, comes onto engagement with a switching contour which engagement deflects the switching element into the opening switching state. This means that at least part of the actuation movement is being transformed into a deflecting movement of the switching element via the switching contour. Insofar the switching contour serves as a gear arrangement converting the actuation movement of the pawl actuation lever into a deflecting movement of the switching element.
A compact construction may be achieved with the a preferred embodiment which proposes to use the switchable coupling arrangement to bring the lock mechanism into different functional states such as “unlocked” and “locked”. With this additional idea the switchable coupling arrangement not only has a crash safety function, but also a locking/unlocking function.
In an embodiment, the invention provides a motor vehicle lock for a motor vehicle door arrangement, wherein a catch and a pawl, which is assigned to the catch, are provided, wherein the catch can be brought into an open position and into a closed position, wherein the catch, which is in the closed position, is or may be brought into holding engagement with a lock striker, wherein the pawl may be brought into an engagement position, in which it is in blocking engagement with the catch wherein the pawl may be deflected into a release position, in which it releases the catch, wherein a pawl actuation lever is provided for deflecting the pawl into the release position, wherein a switchable coupling arrangement is provided between the pawl actuation lever and the pawl, wherein the switchable coupling arrangement may be brought into a closing state and into an opening state, wherein when the actuation movement of the pawl actuation lever surpasses a rapidity threshold, in particular induced by a crash, an inertial characteristic of the motor vehicle lock causes the switchable coupling arrangement, if not already in the opening state, to switch into the opening state such that the pawl actuation lever runs free without deflecting the pawl into its release state.
In one embodiment, the switchable coupling arrangement comprises a moveable switching element that may be moved into a closing switching state such that the switchable coupling arrangement is in the closing state and into an opening switching state such that the switchable coupling arrangement is in the opening state.
In one embodiment, the switchable coupling arrangement comprises a first coupling lever on the side of the pawl actuation lever, a second coupling lever on the side of the pawl and a moveable coupling element that may be moved into a closing state for coupling engagement with the two coupling levers and into an opening state for decoupling the two coupling levers.
In one embodiment, the switching element is engaged or engageable with the coupling element.
In one embodiment, the first coupling lever is the pawl actuation lever and that the second coupling lever is one of a pawl release lever connected to the pawl and the pawl.
In one embodiment, the switching element is arranged and moveable on one of the two coupling levers.
In one embodiment, the switching element is arranged and moveable on the pawl actuation lever.
In one embodiment, when the actuation movement of the pawl actuation lever surpasses the rapidity threshold an inertial characteristic of the switching element causes the switchable coupling arrangement, if not already in the opening state, to switch into the opening state such that the pawl actuation lever runs free without deflecting the pawl into its release state.
In one embodiment, starting off from the switching element being in the closing switching state an inertial characteristic of the switching element causes a switching movement of the switching element into the opening switching state when the actuation movement surpasses the rapidity threshold.
In one embodiment, the switching element is sliding along and supported by a support contour such that the movement of the switching element during actuation of the pawl actuation lever below a rapidity threshold is defined by the support contour, holding the switching element in its closing switching state.
In one embodiment, the switching element is spring biased onto the support contour.
In one embodiment, when the actuation movement surpasses the rapidity threshold the switching element, caused by its inertial characteristic, leaves the support contour.
In one embodiment, when the actuation movement surpasses the rapidity threshold the switching element, caused by its inertial characteristics, comes into sliding engagement with a switching contour which engagement causes, during further actuation of the pawl actuation lever, deflecting the switching element further into the direction of its opening switching state.
In one embodiment, when the actuation movement surpasses the rapidity threshold the switching element, after leaving the support contour, during further actuation of the pawl actuation lever, comes into engagement with the switching contour which engagement deflects the switching element into the opening switching state.
In one embodiment, a lock mechanism is provided, which may be brought into different functional states such as “unlocked” and “locked” via a lock actuation arrangement and wherein the lock mechanism acts on the switchable coupling arrangement for realizing the functional states “unlocked” and “locked” such that in the functional state “unlocked” the switchable coupling arrangement closes and in the functional state “locked” opens.
In the following the invention will be described in an example referring to the drawings. The drawings show:
The motor vehicle lock 1 shown in the drawings is assigned to a motor vehicle door arrangement, which comprises a motor vehicle door (not shown) besides said motor vehicle lock 1. Regarding the broad interpretation of the expression “motor vehicle door” reference is made to the introductory part of the specification. Here and preferably the motor vehicle door is a side door of the motor vehicle.
The motor vehicle lock 1 comprises the usual locking elements catch 2 and pawl 3, which catch 2 is assigned to the catch 2. The catch 2 can be brought into an open position (not shown) and into a closed position (
The pawl 3 may be brought into an engagement position shown in
Again,
Here and preferably, when the switchable coupling arrangement 6 is in the closing state, an actuation movement of the pawl actuation lever 5 leads to deflecting a pawl release lever 7 which deflection leads to a resulting deflection of the pawl 3 itself. It may be taken from
When the actuation movement of the pawl actuation lever 5 surpasses a rapidity threshold, which may in particular be induced by a crash, an inertial characteristic of the motor vehicle lock 1, which will be explained in further detail later, causes the switchable coupling arrangement 6, if not already in the opening state, to switch into the opening state such that the pawl actuation lever 5 runs free without deflecting the pawl 3 into its release state. This quick actuation movement is shown by the sequence of
The switchable coupling arrangement 6 here and preferably comprises a movable switching element 9 that may be moved into a closing switching state (
Further preferably, the switchable coupling arrangement 6 comprises a first coupling lever 10 on the side of the pawl actuation lever 5, a second coupling lever 11 on the side of the pawl 3 and a movable coupling element 12 that may be moved into a closing state (
In the shown and insofar preferred embodiment the coupling element 12 is a wire or strip that in the drawings extends perpendicular with respect to the drawing plain. The coupling element 12 may be deflected between the closing state shown in
For the coupling element 12 being in the closing state
It may be taken from
The realization of the switchable coupling arrangement 6 with a coupling element 12 which is a wire or a strip is particularly preferred, especially if the coupling element 12 is realized as a resiliently elastically bendable wire or strip, which can by its bendability be moved into the above noted closing state and opening state. Regarding possible embodiments of the switchable coupling arrangement 6 with a coupling element 12 which is designed as a resiliently elastically bendable wire or strip, reference may be made to US 2011/0084505 A1 which goes back on the applicant and which is hereby incorporated by reference.
As noted above the switching element 9 is engageable with the coupling element 12. It is also possible that the switching element 9 is always engaged with the coupling element 12. In order to reduce the number of components it may be also advantageous to design the switching element 9 itself as the coupling element 12.
It has been noted above that in the shown and preferred embodiment the first coupling lever 10 is the pawl actuation lever 5 and that the second coupling lever 11 is the pawl release lever 7 connected to the pawl 3 or the pawl 3 itself Depending on the application, however, it may be preferably to design the first coupling lever 10 and/or the second coupling lever 11 as an additional lever or additional levers.
The drawings show that the switching element 9 is arranged and moveable on one of the two coupling levers 10, 11, here and preferably on the pawl actuation lever 5. In order to keep the costs for guiding the switching element 9 as low as possible it is proposed to arrange the switching element 9 on the pawl actuation lever 5 in a pivoting manner. Accordingly, the switching element 9 is preferably pivotable around a switching element axis 9a.
The sequence of
In this context, an inertial characteristic may refer to the inertial mass of the switching element 9, the moment of inertia of the switching element 9 or to both quantities. It may also, in addition or alternatively, refer to the center of mass of the switching element 9. Likewise, the rapidity threshold may be defined in terms of the speed or velocity of the actuation movement, in terms of the acceleration of the actuation movement or may in fact involve both quantities.
Now starting from the switching element 9 being in the closing switching state (
One interesting aspect regarding the shown embodiment is that the switching element 9 is sliding along and being supported by a support contour 13 such that the movement of the switching element 9 during actuation of the pawl actuation lever 5 below a rapidity threshold is defined by the support contour 13, holding the switching element 9 in its closing switching state as is shown in
The sequence of
The above noted, direct impact on the coupling element 12 is caused by a second contour 14, namely a switching contour 14. When the actuation movement surpasses the rapidity threshold the switching element 9, again caused by its inertial characteristics, comes into sliding engagement with the switching contour 14 which engagement causes, during further actuation of the pawl actuation lever 5, deflecting the switching element 9 further into the direction of its opening switching state, as is shown in
The above noted movement of the switching element 9 into the opening switching state has an effect on the coupling element 12. In further detail the switching element 9 comprises an engagement surface 9c for the engagement with the coupling element 12. During the movement of the switching element 9 into its opening switching state the engagement surface 9c comes into engagement with the coupling element 12 and presses the coupling element downwards in
It may be pointed out that the switching element 9 here and preferably is a two-armed lever, wherein the bolt 9a is located on one arm and the engagement surface 9c is located on the other arm. Both arms of the switching element 9 are extending basically in opposite directions in the shown embodiment.
A very compact arrangement may be achieved, as shown in the drawings, if the pivot axis 3a of the pawl 3 is identical to the pivot axis of the pawl actuation lever 5.
In a further preferred embodiment a lock mechanism 15 is provided, which may be brought into different functional states such as “unlocked” and “locked” via a lock actuation arrangement 16 indicated in
Finally it may be pointed out that the proposed solution is not only applicable to a motor vehicle lock 1 that is actuated manually by actuating a door handle. In the case that the pawl actuation lever 5 is drivable by a motor drive, a crash induced actuation of the pawl actuation lever 5 with high rapidity accordingly leads to the pawl actuation lever 5 running free as noted above.
This application claims the benefit of priority, under 35 U.S.C. Section 119(2), to U.S. Provisional Application No. 61/804,909, filed Mar. 25, 2013, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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61804909 | Mar 2013 | US |