The disclosure is directed to a method for operating a motor vehicle lock, to a motor vehicle lock arrangement and to a motor vehicle door arrangement.
The motor vehicle lock in question is assigned to a motor vehicle door arrangement, which comprises at least a motor vehicle door. The expression “motor vehicle door” is to be understood in a broad sense. It includes in particular side doors, back doors, liftgates, trunk lids or engine hoods. Such a motor vehicle door may generally be designed as a sliding door as well.
In order to increase the user-friendliness during closing of the motor vehicle door, today's motor vehicle locks are often equipped with a so-called cinching function. The cinching function provides a motorized movement of the catch of a motor vehicle lock from its preliminary latching position into its main latching position, which goes along with pulling the respective motor vehicle door from a preliminary door position into a main door position. This very last part of the closing movement of the motor vehicle door requires a considerable force against the door seals. This is why the cinching function is to be considered an important comfort feature.
The known motor vehicle lock (EP 1 617 021 B1), which is the starting point for the disclosure, represents a possible realization of the above noted cinching function. According to this it is known that the motor vehicle lock is provided with a cinching element and a cinching drive, such that, during a cinching routine, the catch may be moved into its main latching position by the cinching drive via the cinching element. The cinching routine is initiated by a manual movement of the catch into the preliminary latching position. This manual movement of the catch into its preliminary latching position goes back on the user moving the motor vehicle door manually into the preliminary door position.
While normally the above noted cinching function increases the user-friendliness in a very intuitive way, the cinching function also comprises a certain risk of injury. The reason for this is the fact that with the catch in its preliminary latching position, a certain gap between the motor vehicle door and the motor vehicle body remains. In case an object, finger or the like has been inserted into the gap, the full cinching force is applied to such means. This generally decreases the operational safety of the motor vehicle lock in question.
It is therefore an object of some embodiments of the disclosure to improve the known motor vehicle lock such that the operational safety of the cinching function is increased with low constructional effort.
The above noted object is solved for a method as described herein.
The idea underlying the disclosure is to integrate a spring biased freewheel mechanism into the flux of force between the cinching drive and the catch in such a way, that a freewheel distance has to be overcome against the spring bias of the freewheel mechanism, before the freewheel mechanism interlocks and transfers large cinching forces. In case a user inserts a finger into the gap between the motor vehicle door and the motor vehicle body during the beginning of the cinching routine, the freewheel distance is run through against the spring bias of the freewheel mechanism. This means that during running through the freewheel distance the finger of the user experiences only those relatively low forces, which go back on the spring bias of the freewheel mechanism. Only after running through the freewheel distance, the full cinching forces are being applied to the door as the freewheel mechanism is being interlocked by that time. Being warned by the increasing but still relatively low force being exercised on its finger, the user will most probably pull out his finger before the time in which the freewheel mechanism is being interlocked.
In further detail it is proposed that between the cinching drive and the catch, a spring biased freewheel mechanism, which is limited to a freewheel distance, is provided. With the reaction force of the catch, which may go back on an object like a finger being inserted into the gap between the motor vehicle door and the motor vehicle body, exceeding a predefined level the cinching drive freewheels with respect to the catch against the spring bias of the freewheel mechanism, until the freewheel distance is reached and the freewheel mechanism is interlocked for force transmission. The proposed solution is an easy to realize way for warning the user that the cinching routine is running. This warning is done by running through the freewheel distance against the spring bias of the freewheel mechanism, such that the user has time to dissolve the collision situation, for example by pulling out his finger out of the gap between the motor vehicle door and the motor vehicle body.
In some embodiments, in the mounted state, the catch being moved from the preliminary latching position into the main latching position, corresponds to the gap between the motor vehicle door and the motor vehicle body decreasing from a preliminary gap to no gap. This means that the main latching position of the catch corresponds to the fully closed motor vehicle door.
The size of the preliminary gap is between 4 mm and 8 mm according to some embodiments, which may easily be closed by the cinching drive, which, however, also imposes a certain risk of a user inserting a finger into the gap.
According to various embodiments the predefined level of reaction force produced by the catch corresponds to a relatively low cinching force between the motor vehicle door and the motor vehicle body of less than 50 N and further of less than 20 N. This force is particularly low, taking into account that the maximum cinching force between the motor vehicle door and the motor vehicle body is between 250 N and 400 N.
Various embodiments are directed to the freewheel mechanism. According to some embodiments this freewheel mechanism is based on a pivotable force transmission lever, which pivot axis may be deflected against the spring bias of the freewheel mechanism. This kind of realization of the freewheel mechanism is particularly robust, as the force transmitting means are designed as pivotable means.
Various other embodiments are also directed to the freewheel mechanism. In this second embodiment the freewheel mechanism comprises two force transmission elements, that are coupled to each other with a play to the extend of the freewheeling distance, wherein both force transmission elements are spring biased against each other. This second embodiment is particularly easy to realize as a spring biased play requires only few components. According to some embodiments, the force transmission elements may be moved against each other along a linear path, which can be advantageous in view of integrating the freewheel mechanism into the drive train between the cinching drive and the catch. This can be particularly true for the various embodiments, in which at least one force transmission element is coupled to a bowden cable arrangement, which bowden cable arrangement provides the drive connection between the cinching drive and the catch.
The further embodiments are directed to the drive train between the cinching drive and the catch being designed as a self-locking drive train. The self-locking drive train can be advantageous in mechanical view, however, it can impose an additional risk of injury, as the motor vehicle door does not swing open in case of a loss of battery power or the like.
It may be pointed out that the cinching drive may be an integral part of the proposed motor vehicle lock. In some embodiments, this means that the motor vehicle lock comprises a housing which receives the cinching drive besides all other lock components. However, the cinching drive may also be realized separately from the motor vehicle lock. For example, the cinching drive may be drivingly connected to the motor vehicle lock by a bowden cable arrangement.
Various embodiments are directed to a motor vehicle lock arrangement as such. Here it is of particular importance that the motor vehicle lock and the cinching drive are both part of the motor vehicle lock arrangement. As noted above the cinching drive may be an integral part of the motor vehicle lock or may be realized separately from the motor vehicle lock.
Various embodiments include a motor vehicle door arrangement with a motor vehicle door and a motor vehicle lock arrangement as described herein. All explanations given with regard to the previous embodiments may be applied to all other embodiments.
Various embodiments provide a motor vehicle lock with a catch and a pawl, which is assigned to the catch, wherein the catch may be moved into an open position, into a preliminary latching position and into a main latching position, wherein the catch, which is in one of the latching positions, is or may be brought into holding engagement with a lock striker, wherein the pawl may be moved into an engagement position, in which it is in blocking engagement with the catch, and wherein the pawl may be moved into a release position, in which it releases the catch, wherein in the installed state, during a cinching routine, the catch is being moved into its main latching position by a cinching drive, wherein that between the cinching drive and the catch a spring biased freewheel mechanism, which is limited to a freewheel distance, is provided, that with the reaction force of the catch exceeding a predefined level the cinching drive freewheels with respect to the catch against the spring bias of the freewheel mechanism, until the freewheel distance is reached and the freewheel mechanism is interlocked for force transmission.
In various embodiments, in the mounted state, with the catch being moved from the preliminary latching position into the main latching position during the cinching routine, the gap between the motor vehicle door and the motor vehicle body decreases from a preliminary gap to no gap.
In various embodiments, the size of the preliminary gap is between 4 mm and 8 mm, such as 6 mm.
In various embodiments, in the installed state, the predefined level of reaction force produced by the catch corresponds to a pinching force between the motor vehicle door and the motor vehicle body of less than 50N, such as less than 20N.
In various embodiments, the freewheel mechanism comprises a force transmission lever, which is assigned a pivot bearing for pivoting around a pivot axis, wherein the pivot bearing of the force transmission lever comprises a play corresponding to the freewheel distance of the freewheel mechanism, which allows a translational deflection of the force transmission lever relative to the pivot axis and laterally with respect to the pivot axis or together with the pivot axis and laterally with respect to the pivot axis.
In various embodiments, the pivot bearing comprises a base section with a slot, which slot carries a bolt defining the pivot axis, wherein running through the freewheel distance corresponds to the bolt proceeding through the slot.
In various embodiments, the force transmission lever comprises a first lever arm, which in the installed state is connected to the cinching drive and that the force transmission lever comprises a second lever arm, which is connected to the catch during the cinching routine.
In various embodiments, during freewheeling, the reaction forces of the catch hold the second lever arm in place and the first lever arm is driven by the cinching drive, while the bolt is proceeding through the slot.
In various embodiments, the freewheel mechanism comprises a first force transmission element and a second force transmission element, that are coupled to each other with a play corresponding to the freewheeling distance and that the first force transmission element and the second force transmission element are spring biased against each other.
In various embodiments, the force transmission elements may be moved against each other along a linear path.
In various embodiments, in the installed state at least one force transmission element is coupled to a bowden cable arrangement.
In various embodiments, the drive train, that is assigned to the cinching drive, is designed as a self locking drive train.
Various embodiments provide a motor vehicle lock arrangement with a motor vehicle lock as described herein and a cinching drive connected to the motor vehicle lock.
Various embodiments provide a motor vehicle door arrangement with a motor vehicle door and a motor vehicle lock arrangement as described herein.
In the following the disclosure will be described in an example referring to the drawings.
In the drawings,
The motor vehicle lock 1 shown in the drawings is assigned to a motor vehicle door arrangement 2, which comprises a motor vehicle door 3 besides the motor vehicle lock 1. The motor vehicle lock 1 is designed for being operated by a lock control 4.
Regarding the broad interpretation of the expression “motor vehicle door” reference is made to the introductory part of this specification. Here, the motor vehicle door 3 is a side door of a motor vehicle.
The motor vehicle lock 1 comprises the usual locking elements catch 5 and pawl 6, which pawl 6 is assigned to the catch 5. The catch 5 may be moved into an open position (
Here, the motor vehicle lock 1 is arranged on the motor vehicle door 3, while the lock striker 7 is arranged on the motor vehicle body 8. This may be realized the other way around as well.
The pawl 6 may be moved into an engagement position, which is shown in
Here the catch 5 is pivotable around the catch axis 5a, while the pawl 6 is pivotable around the pawl axis 6a. Generally there are other possibilities for realizing the movement of catch 5 and/or pawl 6.
For realizing the above noted cinching function, a cinching drive 9 is provided. The cinching drive 9 may be integrated into the motor vehicle lock 1. As an alternative, the cinching drive 9 may be realized separately from the motor vehicle lock 1. In this alternative, the cinching drive 9 may be drivingly coupled to the motor vehicle lock 1, in particular to the catch 5, via a bowden cable arrangement or the like.
In any case, the catch 5 has to be drivingly coupled to the cinching drive 9, such that the catch 5 may be driven by the cinching drive 9 during a cinching routine.
Here the cinching drive 9 is designed as a motorized drive. Accordingly, the cinching drive 9 can include a cinching motor 10, which further can be realized as an electric motor. The electric motor can further include a rotational output shaft, which is drivingly coupled to a cinching element 11, which transmits the force generated by the cinching drive 9 to the catch 5.
During the cinching routine, the catch 5 is being moved into its main latching position by the cinching drive 9 via the cinching element 11. For this, the cinching element 11 engages the catch 5, as may be taken from the transition of
In some embodiments, the cinching routine is initiated in a very intuitive way. In detail, a manual movement of the catch 5 from the open position into the preliminary latching position causes the cinching routine to be initiated by the lock control 4. The expression “manual movement” means, that the movement of the catch 5 in so far has been caused without the support of the cinching drive 9. This manual movement of the catch 5 accordingly goes back on a closing movement of the motor vehicle door 3 from an open door position, which corresponds to the open position of the catch 5, into a preliminary door position, which corresponds to the preliminary latching position of the catch 5.
The lock control 4 monitors if a manual movement of the catch 5 from the open position into the preliminary latching position has taken place and accordingly causes the cinching routine to be initiated. For this, the lock control 4 can be control-wise coupled to a catch sensor 12, which may be a simple micro switch or the like. Other possibilities for monitoring the catch movement are well applicable.
According to various embodiments, between the cinching drive 9 and the catch 5 a spring biased freewheel mechanism 13 is provided, which is limited to a freewheel distance 14. The freewheel mechanism 13 allows a cinching movement of the cinching drive 9 over the freewheel distance 14 without the catch 5 following this movement. After running through the freewheel distance 14 the freewheel mechanism 13 interlocks, which interlocked state of the freewheel mechanism 13 is shown in
The above noted running through the freewheel distance 14 is performed against the spring bias of the freewheel mechanism 13. The spring bias goes back on a spring arrangement 15, which is assigned to the freewheel mechanism 13.
During the cinching routine, with the reaction force of the catch 5 exceeding a predefined level the cinching drive 9 freewheels with respect to the catch 5 against the spring bias of the freewheel mechanism 13, until the freewheel distance is reached and the freewheel mechanism is interlocked for force transmission. The sequence during normal operation may be taken from the sequence of
The sequence of the cinching routine for a collision situation may be taken from the sequence of
Generally, in the mounted state, with the catch 5 being moved from the preliminary latching position into the main latching position during the cinching routine, the gap 16 between the motor vehicle door 3 and the motor vehicle body 8 decreases from a preliminary gap (
The gap 16 is indicated in the drawings with reference No. 16. The finger of the user is indicated in
The size of the preliminary gap 16, which corresponds to the preliminary latching position of the catch 5, can be between 4 mm and 8 mm, such as 6 mm. This shows that generally the insertion of a finger 17 of the user imposes a risk of injury.
In the installed state, the predefined level of reaction force produced by the catch 5 can correspond to a pinching force between the motor vehicle door 3 and the motor vehicle body 8 of less than 50 N, such as less than 20 N. This means that during running through the freewheel distance the risk of injury for the user is considerably reduced. The level of reaction force may easily be adjusted to a desired value just by a corresponding design of the spring arrangement 15.
In the embodiment shown in
For freewheeling along the freewheel distance 14, the pivot bearing 19 of the force transmission lever 18 comprises a play 21 corresponding to the freewheel distance 14. The play 21 of the pivot bearing 19 allows a translational deflection of the force transmission lever 18 relative to the pivot axis 20 and naturally with respect to the pivot axis 20. In an alternative (not displayed), the pivot bearing 19 may be designed such that the play 21 allows a translational deflection of the force transmission lever 18 together with the pivot axis 20 and laterally with respect to the pivot axis 20.
As shown in
The force transmission lever 18 can include a first lever arm 26, which in the shown installed state is connected to the cinching drive 9. This connection between the cinching drive 9 and the force transmission lever 18 is realized by a bowden cable arrangement 27, as indicated in the drawings as well.
In addition, the force transmission lever 18 comprises a second lever arm 28, which is connected to the catch 5 during the cinching routine, as may be taken from
In the collision situation shown in
It is interesting that in the embodiment shown in
The second embodiment shown in
In the embodiment shown in
The force transmission elements 30, 31 shown in
In further detail,
The drive train, that is assigned to the cinching drive 9, can be designed as a self-locking drive train. This means that backdriving the cinching drive by introducing a force into the catch 5 is not possible. Here the proposed solution is of utmost importance in order to reduce the risk of injury for the user.
According to another teaching the motor vehicle lock arrangement can comprise the motor vehicle lock 1 and the cinching drive 9 connected to the motor vehicle lock 1. Accordingly, all details given for the proposed method are fully applicable to this second teaching.
According to another teaching, which is of equal importance, the motor vehicle door arrangement 2 with a motor vehicle door 3 and the above noted motor vehicle lock arrangement is disclosed. Again, all details regarding the proposed method and regarding the proposed motor vehicle lock arrangement are fully applicable.
Just as a matter of completeness it may be pointed out, that in the opening direction of the catch 5, the positions of the catch 5 are arranged in the order of main latching position, preliminary latching position and open position.
Finally it may be pointed out that generally the pawl 6 may be moved into its release position by manual actuation forces by the user. Here, however, an opening drive 35 is provided, which comprises an opening motor 36 for motorized moving of the pawl 6 into its release position. The opening drive 35 is being controlled by the lock control 4 just as the cinching drive 9 noted above.
Number | Name | Date | Kind |
---|---|---|---|
4927196 | Girard | May 1990 | A |
6422615 | Roos | Jul 2002 | B1 |
6964438 | Koike et al. | Nov 2005 | B2 |
7111878 | Kachouh | Sep 2006 | B2 |
7261334 | Oberheide | Aug 2007 | B2 |
7380844 | Berghahn | Jun 2008 | B2 |
8807807 | Wheeler | Aug 2014 | B2 |
9874046 | Wittelsbuerger | Jan 2018 | B2 |
10005498 | Rosales | Jun 2018 | B2 |
20060048451 | Fukumura | Mar 2006 | A1 |
20090151257 | Dominique | Jun 2009 | A1 |
20170130490 | Wirths | May 2017 | A1 |
20190145135 | Lebsak | May 2019 | A1 |
20200024875 | Rosales | Jan 2020 | A1 |
20200040618 | Bendel | Feb 2020 | A1 |
20210017794 | Drost | Jan 2021 | A1 |
20210230911 | Weichsel | Jul 2021 | A1 |
20210270065 | Reusch | Sep 2021 | A1 |
Number | Date | Country |
---|---|---|
10049895 | Apr 2002 | DE |
10123187 | Nov 2002 | DE |
102004011798.5 | Oct 2005 | DE |
102005004571 | Aug 2006 | DE |
102016107717 | Oct 2017 | DE |
0133508 | Feb 1985 | EP |
0133508 | Feb 1985 | EP |
1319780 | Jan 2005 | EP |
1617021 | Aug 2007 | EP |
WO-0049252 | Aug 2000 | WO |
WO-2007090389 | Aug 2007 | WO |
2020007409 | Jan 2020 | WO |
Entry |
---|
Espacenet, Machine translation of EP 0133508 A1, generated Nov. 18, 2022 (Year: 2022). |
“Non-Final Office Action,” for U.S. Appl. No. 16/039,854 dated May 11, 2021 (23 pages). |
“Notice of Allowance,” for U.S. Appl. No. 16/039,854 dated Feb. 15, 2022 (18 pages). |
“Response to Non-Final Rejection,” dated May 11, 2021 for U.S. Appl. No. 16/039,854, submitted via EFS-Web dated Nov. 11, 2021, 9 pages. |
Number | Date | Country | |
---|---|---|---|
20200024874 A1 | Jan 2020 | US |