This patent application claims priority from Italian patent application no. 102023000007065 filed on Apr. 13, 2023, the entire disclosure of which is incorporated herein by reference.
The invention relates to a motor vehicle.
Traditional motor vehicles comprise, in a known manner:
Depending on the chosen layout, the front wheels and/or the rear wheels are drive wheels, namely they are operatively connected to the drive assembly so as to be subjected to respective torques.
Regardless of the chosen layout, known motor vehicles further comprise a gearbox, which receives the motion from the output shaft of the heat engine and has a second output shaft, which can rotate at a second rotation speed, which usually is different from the first rotation speed.
In a known manner, the gearbox can be operated by a driver so as to selectively adjust, according to a plurality of discrete values known as gears, the ratio between the aforesaid first and second rotation speed.
The second output shaft is connected to the drive wheels by means of a differential configured to allow the drive wheels to rotate around the respective axle shafts at respective third rotation speed, which are identical to one another in a straight segment of the trajectory to be covered and are different from one another in a curved segment of the trajectory to be covered.
Hybrid motor vehicles are known, for example from US-A-2017/0087975 filed by the Applicant.
Said motor vehicles comprise, in addition to the heat engine, an electric machine having a fourth output shaft connected to the drive wheels.
The electric machine selectively acts as electric motor or as electric generator.
When it is used as electric motor, the electric machine generates an additional drive torque exerted upon the further input shaft and, hence, upon the drive wheels.
When it is used as electric generator, the electric machine absorbs mechanical power from the drive wheels, thus generating a braking torque exerted upon the drive wheels. Said absorbed mechanical power is converted into electrical power, which must be used by a load or stored in an electric battery.
When the hybrid vehicle is driving, it can implement a heat operating mode, in which the drive torque is generated by the sole heat engine and, if necessary, the electric machine serves as electric generator in order to charge the electric battery; an electric operating mode, in which the heat engine is off and the drive torque is generated by the sole electric machine operated as electric motor; or a combined operating mode, in which the drive torque is generated both by the heat engine and by the electric machine operating as motor.
Furthermore, motor vehicles are known, for example from EP-A-3597464, which comprise a plurality of electric motors connected to respective wheels by means of respective transmission assemblies.
The motor vehicle further comprises a braking system consisting of a plurality of disc brakes located in the area of respective wheels.
Each disc brake comprises, in a known manner:
According to this solution, the disc brake exert the braking torque upon a mechanical member, typically an upright, which rotates at the same third rotation speed as the respective front or rear wheel.
In the automotive industry there is strong need for a reduction in the braking torque and, consequently, in the dimensions of the brakes, though without jeopardizing the effectiveness of the braking action.
This need is particularly strong when dealing with hybrid or full electric motor vehicles, in which part of the braking torque can be obtained by operating the electric machine as electric generator.
Furthermore, the number of components directly fixed to the wheel needs to be reduced, so as to allow designers a great amount of designing flexibility.
Finally, the unsprung mass of the motor vehicle needs to be reduced as much as possible in order to improve the dynamic behaviour of the motor vehicle.
U.S. Pat. No. 6,689,313, US-A-2003/064854, US-A-2015/375374, US-A-2022/34789 e US-B-11498561 disclose a known motor vehicle.
The object of the invention is to provide a motor vehicle, which is capable of fulfilling at least one of the needs discussed above.
The aforesaid object is reached by the invention, as it relates to a motor vehicle as defined in claim 1.
The invention will be best understood upon perusal of the following detailed description of six preferred embodiments, which are provided by way of non-limiting example, with reference to the accompanying drawings, wherein:
With reference to
The motor vehicle 1 is a top-of-the-range motor vehicle designed both for a conventional urban/suburban use and for a racing use.
The motor vehicle 1 is, furthermore, an electric vehicle.
Hereinafter, expressions such as “above”, “under”, “in front of”, “behind” and others similar to them are used with reference to normal driving conditions of the motor vehicle 1.
Furthermore, it is possible to define:
The body 2 defines a front 6 and a rear 7, with reference to a normal forward driving direction parallel to the axis X.
The motor vehicle 1 is, in the specific case shown herein, has a four-wheel drive.
The motor vehicle 1 further comprises:
The axle 10 comprises, in turn:
The axle 15 comprises, in turn:
Hence, the motor vehicle 1 comprises:
Each front suspension 24, 25 (rear suspension 26, 27) comprises, extremely in short, an elastic element 28 and a damping element 29 interposed between the respective front wheels 11, 12 (rear wheels 16, 17) and the body 2.
Each front suspension 24, 25 and rear suspension 26, 27 allows the front wheels 11, 12 (rear wheels 16, 17) to move, in a known manner, relative to the body 2, following the irregularities of the ground according to an approximately vertical trajectory, hence parallel to the axis Z.
Consequently, the axes A, B (C, D) of the front wheels 11, 12 (rear wheels 16, 17) always remain approximately parallel to the axis Y of the body 2.
With reference to
In particular, each electric motor 30, 35 comprises a relative casing 33, 38 supporting the respective output shaft 31, 36 in a rotary manner around the respective axis E, F.
The output shafts 31, 36 can rotate around respective axes E, F at respective rotation speeds ω2, which are independent of one another and can be adjusted by the driver by means of an accelerator pedal.
The transmission assemblies 40, 41 are configured to create a fixed gear ratio between the rotation speeds ω2 of the output shafts 31, 36 and the corresponding rotation speeds ω1 of the front wheels 11, 12.
Each transmission assembly 40, 41 comprises, in particular (
The input shafts 31, 36 extend along respective axes E, F parallel to the axis Y and coinciding with one another.
Each intermediate shaft 44 can rotate around an axis G of its parallel to the axes E, F and A, B (C, D).
Each output shaft 47 can rotate around the axis A, B (C, D).
The transmission assemblies 4041 are interposed between the casings 33, 38 of respective electric motors 30, 35, with reference to the corresponding axes E, F.
With reference to
In short, each disc brake 50, 51, 52, 53 comprises:
Each pad 54 is selectively movable, due to the action of a command of a driver imparted by means of a brake pedal and/or of an automatic brake assist system, between:
Advantageously, the disc brakes 50, 51, 52, 53 can selectively be operated so as to directly exert a braking torque upon the output shafts 31, 36 capable of rotating, in use, at the rotation speed ω2, which is different from the rotation speed ω1.
More in detail, each shaft 31, 36 has respective axial ends 34, 39 opposite one another and axially projecting from the respective casing 33, 38.
With reference to
The discs 55 are mounted at the ends 34 of the shafts 31, 36.
The power take-offs 42, 43 are located in the area of respective ends of respective output shafts 47 axially arranged towards corresponding ends 34 of respective input shafts 31, 36.
As shown in
More in detail, the axes E, F are located in front of and under the respective axes A, B (C, D).
In particular, the axes E, F are joined by an axis H defining, with the axis X, an acute angle a smaller than 45 degrees.
As shown in
The electric motors 30, 35 and the disc brakes 50, 51, 52, 53 are part of the sprung mass 46.
In the specific case shown herein, the rotation speed ω2 is greater than the rotation speed ω3.
The rotation speed ω3 is, in turn, greater than the rotation speed ω1.
In use, the electric motors 30, 35 of the axles 10; 15 cause the rotation of the output shafts 31, 36 at respective rotation speeds ω2 around the corresponding axes E, F, based on the command imparted by the driver to the accelerator pedal.
The transmission assemblies 40, 41 transmit the drive torque from the output shafts 31, 36 to the axle shafts 20, 21; 22, 23 of the respective front wheels 11, 12 and rear wheels 16, 17 capable of rotating at respective rotation speeds ω1.
In case the brake pedal is operated or automatic stability control systems of the motor vehicle 1 intervene, the pads 54 of the disc brakes 50, 51, 52, 53 move from the respective rest position to the respective operating positions, thus exerting respective braking torques upon the output shafts 31, 36 of the modules 13, 14 rotating at respective rotation speeds ω1.
Said braking torques are transmitted to the front wheels 11, 12 and to the rear wheels 16, 17 by the transmission assemblies 40, 41.
With reference to
The motor vehicle 1′ is similar to the motor vehicle 1 and will be described below only in those aspects that distinguish the former from the latter; similar or equivalent parts of the motor vehicles 1, 1′ will be indicated, when possible, with the same reference numbers.
In particular, the motor vehicle 1′ differs from the motor vehicle 1 in that the casings 33, 38 of the respective electric motors 30, 35 are interposed between the respective transmission assemblies 40, 41, with reference to the corresponding axes E, F.
Furthermore, the motor vehicle 1′ differs from the motor vehicle 1 in that the discs 55 of the brakes 50, 51, 52, 53 are splined to the intermediate shafts 44 of the respective transmission assemblies 40, 41.
The operation of the motor vehicle 1′ differs from the operation of the motor vehicle 1 in that the discs 55 exert the respective braking torques upon the intermediate shafts 44 capable of rotating at respective rotation speeds ω3.
With reference to
The motor vehicle 1″ is similar to the motor vehicle 1 and will be described below only in those aspects that distinguish the former from the latter; similar or equivalent parts of the motor vehicles 1, 1″ will be indicated, when possible, with the same reference numbers.
More in detail, the motor vehicle 1″ differs from the motor vehicle 1 in that it is a rear-wheel drive hybrid vehicle.
Furthermore, the motor vehicle 1″ differs from the motor vehicle 1 in that it comprises:
In particular, the gearbox 75″ comprises:
The primary shafts 95″ and 100″ are mechanically coupled to the secondary shafts 105″ and 106″ by means of a plurality of gear pairs 107″, each defining a respective gear and comprising a primary gear wheel mounted on a shaft 95″ or 100″ and a secondary gear wheel, which is mounted on a secondary shaft 105″ or 106″ and permanently meshes with the primary gear wheel. In order to allow for a correct operation of the dual-clutch gearbox 75″, all odd gears (first gear I, third gear III, fifth gear V, seventh gear VII) are coupled to the same primary shaft 95″, whereas all even gears (second gear II, fourth gear IV and sixth gear VI) are coupled to the other primary shaft 100″.
Each primary gear wheel is splined to a respective primary shaft 95″, 100″, so as to always rotate with the primary shaft 95″, 100″ in an integral manner, and permanently meshes with the respective secondary gear wheel; on the other hand, each secondary gear wheel is mounted idle on its own secondary shaft 105″, 106″.
The dual-clutch gearbox 75″ further comprises, for each gear pair 107″, a corresponding synchronizer 108″, which is coaxial to the relative secondary shaft 105″, 106″ and is designed to be actuated so as to engage the respective secondary gear wheel on the secondary shaft 105″ or 106″ (i.e. so as to cause the secondary gear wheel to become angularly integral to the secondary shaft 105″ or 106″).
In particular, the shafts 105″, 106″ rotate at respective rotation speeds ω5, ω6, which are different from and greater than the rotation speed ω1.
In a known manner, the differential 80″ is configured to cause the rotation of the axle shafts 22, 23 and of the respective rear wheels 16, 17 around the corresponding axes C, D at corresponding rotation speeds ω1, which are identical to one another when the motor vehicle 1″ travels along a straight trajectory, and at corresponding rotations speeds ω1, which are different from one another when the motor vehicle 1″ travels along a curved trajectory.
Furthermore, the motor vehicle 1″ differs from the motor vehicle 1 in that it comprises one single disc brake 50″ with one single disc 55″ splined on the primary shaft 95″ capable of rotating at a rotation speed ω2, which is different from and, in particular, greater than the rotation speed ω1.
The disc brake 50″ can selectively be operated so as to directly exert a braking torque upon the primary shaft 95″ capable of rotating, in use, at the rotation speed ω2, which is different from and, in particular, greater than the rotation speed ω1.
The operation of the motor vehicle 1″ differs from the operation of the motor vehicle 1 in that it can offer:
Regardless of the selected operating mode, the output shaft 87″ is subjected to a drive torque and is connected by the clutch 90″ to the primary shaft 95″ or by the clutch 91″ to the primary shaft 100″.
In particular, the primary shaft 95″ rotates around an axis Z of its at a rotation speed ω2, which is different from and, in particular, greater than the rotation speed ω1.
The gearbox 75″ transmits the motion, with the requested gear, from the primary shaft 95″ or from the primary shaft 100″ to the output shaft 115″ connected to the differential 80″. The differential 80″ causes the rotation of the axle shafts 22, 23 and of the respective rear wheels 16, 17 at corresponding rotation speeds ω1, which are identical to one another when the motor vehicle 1″ travels along a straight trajectory, and at corresponding rotations speeds ω1, which are different from one another when the motor vehicle 1″ travels along a curved trajectory.
In case the brake pedal is activated, the pad 54″ moves from the rest position to the operating position, thus exerting a braking torque upon the disc 55″ integral to the primary shaft 95″ capable of rotating at respective rotation speeds ω2.
Said braking torque is transmitted to the rear wheels 16, 17 by the secondary shaft 105″, by the output shaft 110″ and by the differential 80″.
In case the brake pedal is activated, the clutch 72″ uncouples the shafts 71″ and 86″ and the electric machine 85″ is operated as electric generator. In this way, part of the kinetic energy of the secondary shaft 105″ and, hence, of the rear wheels 16, 17 is converted into energy and becomes available for a battery that is not shown herein.
With reference to
The motor vehicle 1′″ is similar to the motor vehicle 1″ and will be described below only in those aspects that distinguish the former from the latter; similar or equivalent parts of the motor vehicles 1″, 1′″ will be indicated, when possible, with the same reference numbers.
The motor vehicle 1′″ differs from the motor vehicle 1″ in that it does not comprise the clutch 72′″ and in that the output shaft 87″ of the electric machine 85″ coincides with or is angularly integral to the primary shaft 95″ of the gearbox 75″. In this way, the internal combustion engine 70′″ and the electric machine 85″ operated as motor are in parallel to one another.
The operation of the motor vehicle 1′″ differs from the operation of the motor vehicle 1″ in that the activation of the electric machine 85″ as electric motor determines a further drive torque exerted upon the primary shaft 95″ of the gearbox 75″ and in that the activation of the disc brake 50′″ allows the kinetic energy of the primary shaft 95′″ to be converted into electrical energy through the use of the electric machine 85′″ as electric generator.
With reference to
The motor vehicle 1″″ is similar to the motor vehicle 1″ and will be described below only in those aspects that distinguish the former from the latter; similar or equivalent parts of the motor vehicles 1″, 1″″ will be indicated, when possible, with the same reference numbers.
More in detail, the motor vehicle 1″″ differs from the motor vehicle 1″ in that it is heat-operated vehicle.
More in particular, the motor vehicle 1″″ differs from the motor vehicle 1″ in that it does not comprise the electric machine 85″ and the clutch 95″.
Furthermore, the motor vehicle 1″″ differs from the motor vehicle 1″ in that it comprises:
The operation of the motor vehicle 1″″ differs from the operation of the motor vehicle 1″ in that it can offer the sole heat operating mode.
Furthermore, the operation of the motor vehicle 1″″ differs from the operation of the motor vehicle 1″ in that, in case the brake pedal is activated, the disc brake 50″″ exerts a first braking torque upon the secondary shaft 105″ capable of rotating at a rotation speed ω5, which is different from and greater than the rotation speed ω1, and the disc brake 51″″ exerts a second braking torque upon the secondary shaft 106″ capable of rotating at a rotation speed ω6, which is different from and greater than the rotation speed ω1.
Said first and second braking torques are transmitted to the rear wheels 16, 17 by the output shaft 115″ and by the differential 80″.
With reference to
The motor vehicle 1′″″ is similar to the motor vehicle 1″ and will be described below only in those aspects that distinguish the former from the latter; similar or equivalent parts of the motor vehicles 1, 1′″″ will be indicated, when possible, with the same reference numbers.
In particular, the motor vehicle 1″″ differs from the motor vehicle 1 in that the power take-off 42′″″ (43″″) of the module 13′″″ (14″″″) of the respective output shaft 47 is axially located on the side of the end 39 of the output shaft 31.
The operation of the motor vehicle 1′″″ is similar to the one of the motor vehicle 1 and, therefore, it will not be described in detail.
The disclosure above reveals evident advantages that can be reached with the invention.
In particular, the disc brakes 50, 51, 52, 53; 50″; 50′″; 50″″, 51″″ exert the braking torque upon a mechanical member—the output shaft 31, 36; the intermediate shaft 44, the primary shaft 95″; the secondary shafts 105″, 106″-which rotates at a rotation speed ω2; ω3; ω2; ω5, 06 that is different from and, in particular, greater than the rotation speed ω1 of the front wheels 10, 11.
Therefore, the braking torque requested to the disc brake 50, 51, 52, 53; 50″; 50″″; 50″″, 51″″ can be reduced, given the same dissipated braking power. This is due to the fact that the output shaft 31, 36; the intermediate shaft 44, the primary shaft 95″; the secondary shafts 105″, 106″ have rotation speeds ω2; ω3; ω2; ω5, ω6 that are greater than the rotation speed ω1 of the front wheels 10, 11 and of the rear wheels 16, 17. This reduction in the braking torque leads to a reduction in the dimensions and, consequently, in the weight and the space taken up by the disc brakes 50, 51, 52, 53; 50″; 50′″; 50″″, 51″″.
This dimension and weight reduction is particularly relevant for the motor vehicles 1, 1″″, since the output shafts 31, 36 of the electric motors 30, 35 have particularly high rotation speeds ω2.
This dimension and weight reduction is particularly advantageous in the motor vehicles 1, 1′, 1″, 1′″, 1″″ comprising the electric machines 30, 35; 85″; wherein the braking torque requested to the disc brakes 50, 51, 52, 53; 50″; 50′″; 50″″, 51″″ already is small. Indeed, in the aforesaid motor vehicles 1, 1′, 1″, 1′″, 1″″, part of braking torque can be obtained by operating the aforesaid electric machines 30, 35; 85″ as electric generators. Consequently, the overall dimensions and weights of the disc brakes 50, 51, 53, 53; 50″; 50″″; 50″″, 51″″ are further reduced.
Thanks to the fact that the disc brakes 50, 51, 52, 53; 50″; 50′″; 50″″, 51″″ are no longer directly mounted on the front wheels 11, 12 (and rear wheels 16, 17), designers have utmost manufacturing flexibility when dealing with the layout of the front wheels 11, 12 (and rear wheels 16, 17).
Finally, thanks to the fact that the disc brakes 50, 51, 52, 53; 50″; 50′″; 50″″, 51″″ are part of the sprung mass 46, the dynamics of the motor vehicle 1, 1′, 1″, 1′″, 1″″, 1′″″ can significantly be improved.
Finally, the motor vehicle 1, 1′, 1″, 1′″″, 1″″ according to the invention can be subjected to changes and variations, which, though, do not go beyond the scope of protection set forth in the appended claims.
In particular, the motor vehicle 1, 1′ could be a front-wheel drive vehicle and comprise the sole modules 13, 14 arranged on the axle 10. Alternatively, the motor vehicle 1, 1′ could be a rear-wheel drive vehicle and comprise the sole modules 13, 14 arranged on the axle 15.
Similarly, the motor vehicle 1″, 1′″, 1″″ could be a front-wheel drive vehicle. In this case, the differential 80″ would be connected to the axle shafts 20, 21 of the front wheels 11, 12. Alternatively, the motor vehicle 1″, 1′″, 1″″ could be an all-wheel drive vehicle. In this case, the output shaft 115″ of the gearbox 75″ would also be connected to the axle shafts 20, 21 of the respective front wheels 11, 12.
The motor vehicle 1″″″ could comprise further modules 13″″, 14′″″ connected to the remaining front wheels 12 and/or to the rear wheels 16, 17.
Finally, the motor vehicle 1, l′, 1″, 1′″, 1″″, 1′″″ could comprise brakes with a different layout than the disc brakes 50, 51, 52, 53; 50″; 50″; 50″″, 51″″, for example drum brakes.
Number | Date | Country | Kind |
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102023000007065 | Apr 2023 | IT | national |