This application claims the benefit of priority to Japanese Patent Application No. 2017-036121 filed on Feb. 28, 2017. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to a motor.
Japanese Unexamined Patent Application Publication No. 11-136886 discloses a permanent magnet type motor constituting an eversion structure. The permanent magnet type motor is provided with a stator attached to a stationary portion and a rotor that is provided to surround the stator. The rotor is configured of a rotor yoke that forms a magnetic circuit and a field magnet portion that is attached to an inner circumferential surface of a cylindrical portion of the rotor yoke and that faces the stator. The field magnet portion is configured such that two appropriately arc-shaped permanent magnet segments are held with a gap provided therebetween.
In the configuration disclosed in Japanese Unexamined Patent Application Publication No. 11-136886, the permanent magnet segments protrude downward in a rotation axis direction further than the rotor yoke. In this configuration, it is possible to reduce the weight of the motor in order to shorten a dimension of the rotor yoke in the rotation axis direction. However, since a portion of each permanent magnet segment that protrudes downward further than the rotor yoke does not face the rotor yoke in a radial direction, there is a possibility that the magnetic characteristics of the motor are influenced.
An object of the invention is to provide a technique with which it is possible to reduce an influence on magnetic characteristics and to reduce the weight of a motor.
An exemplary motor in the invention is an outer rotor motor including a stationary portion and a rotary portion. The stationary portion is provided with a stator that annularly surrounds a central axis that extends in a vertical direction. The rotary portion is provided with a magnet portion that is disposed radially outward of the stator. The rotary portion is provided with a rotor that is a magnetic material with the magnet portion held on an inner circumferential surface side thereof. An N-pole region and an S-pole region of the magnet portion are alternately arranged in a circumferential direction. The rotor is provided with at least one of a recess portion that is provided on an outer circumferential surface and that is recessed toward a radially inner side and a hole portion that penetrates the rotor in a direction from the outer circumferential surface to an inner circumferential surface. The recess portion and the hole portion radially face a central portion of the N-pole region in the circumferential direction or a central portion of the S-pole region in the circumferential direction.
According to the present invention, it is possible to provide a technique with which it is possible to reduce an influence on magnetic characteristics and to reduce the weight of a motor.
The above and other elements, features, steps, characteristics and advantages of the present discloser will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, an exemplary embodiment of the invention will be described in detail with reference to drawings. Note that, in the specification, a direction parallel to a central axis C of a motor 1 will be referred to as an “axial direction”, a direction orthogonal to the central axis C of the motor 1 will be referred to as a “radial direction”, and a direction along an arc around the central axis C of the motor 1 will be referred to as a “circumferential direction”. In addition, in the specification, the shape of each portion and the positional relationship will be described on an assumption that the axial direction is the vertical direction and a lid portion 9 is above a stator 4. However, the above-described definition of the vertical direction is not intended to limit the orientation of the motor 1 according to the invention at the time of use.
A motor in the exemplary embodiment of the invention will be described below.
The motor 1 is provided with a stationary portion 2 and a rotary portion 3. The stationary portion 2 is fixed to a chassis or the like of the unmanned aircraft. The rotary portion 3 rotates around the central axis C. The stationary portion 2 is provided with the stator 4, a bracket 5, and bearing portions 6. The rotary portion 3 is provided with a magnet portion 7, a rotor 8, the lid portion 9, and a shaft 10.
The stationary portion 2 is provided with the stator 4. The stator 4 annularly surrounds the central axis C that extends in the vertical direction. The stator 4 is provided with a stator core 41. The stator core 41 is formed of a magnetic material. The magnetic material is preferably a ferrous material. For example, the magnetic material may be silicon steel. In the embodiment, the stator core 41 is configured of a stack of steel sheets obtained by stacking electromagnetic steel sheets in the axial direction. The stator core 41 is provided with an annular core back 411 and a plurality of salient poles 412. Note that, the stator core 41 may be formed by bonding a plurality of core pieces, each of which is provided with the salient pole 412 and the core back 411, to each other in the circumferential direction. The details of the stator core 41 will be described later.
On each salient pole 412, a lead wire is wound via an insulator (not shown) such that coils 42 are formed. That is, the stator 4 is provided with the plurality of coils 42. One end of a lead wire that is drawn out from each coil 42 is connected to a power source or a drive circuit that supplies power to the motor 1. In this manner, power is supplied to the coils 42.
The stationary portion 2 is provided with the bracket 5. The bracket 5 is provided with a tubular portion 51 that extends in the vertical direction. The bracket 5 is provided with a plurality of leg portions 52 that are disposed on a lower portion side of the tubular portion 51. The plurality of leg portions 52 extend in the radial direction from an outer circumferential surface of the tubular portion 51. The plurality of leg portions are preferably arranged at equal intervals in the circumferential direction. The stator 4 is disposed radially outward of the tubular portion 51 and is supported by the tubular portion 51. In the embodiment, the tubular portion 51 is fixed to a radially inner portion of the stator core 41 in a press-fitting manner or in an adhesive manner. The plurality of leg portions 52 are fixed to the chassis or the like of the unmanned aircraft by means of a fixing tool such as a screw, for example.
The stationary portion 2 is provided with the bearing portions 6. In the embodiment, the stationary portion 2 is provided with two bearing portions 6 that are disposed with a vertical interval provided therebetween. The upper and lower bearing portions 6 are held in the tubular portion 51 in a state of being accommodated in the tubular portion 51. The upper bearing portion 6 is disposed radially inward of the core back 411. The lower bearing portion 6 is disposed radially inward of the plurality of leg portions 52. The upper and lower bearing portions 6 are configured as ball bearings. Note that, instead of a ball bearing, each of the upper and lower bearing portions 6 may be another type of bearing such as a slide bearing.
The rotary portion 3 is provided with the magnet portion 7. The magnet portion 7 is disposed radially outward of the stator 4. The magnet portion 7 is configured of a permanent magnet. In the embodiment, the magnet portion 7 is provided with a plurality of magnet pieces 7a. The plurality of magnet pieces 7a are arranged such that N-poles and S-poles are alternately arranged in the circumferential direction. The details of the magnet portion 7 will be described later.
Note that, instead of the plurality of magnet pieces 7a, the magnet portion 7 may be provided with a single annular magnet. However, the magnet portion 7 is preferably provided with the plurality of magnet pieces 7a. In this case, it is possible to reduce the weight of the magnet portion 7 in comparison with a case where the magnet portion 7 is configured of the single annular magnet and it is possible to reduce the weight of the motor 1. In a case where the magnet portion 7 is configured of the plurality of magnet pieces 7a, the shape of each magnet piece 7a can be made simple. For this reason, it is possible to manufacture the motor 1 at low cost.
The rotary portion 3 is provided with the rotor 8. The rotor 8 is a magnetic material with the magnet portion 7 held on an inner circumferential surface side thereof. The magnetic material is preferably a ferrous material. For example, the magnetic material may be carbon steel. The rotor 8 is formed by subjecting the magnetic material to processing such as cutting and pressing. The rotor 8 may be configured by stacking a plurality of magnetic steel sheets in the axial direction. The rotor 8 has a circular shape. The magnet portion 7 is fixed to an inner circumferential surface of the rotor 8 via an adhesive agent, for example. In the embodiment, the motor 1 is an outer rotor motor. That is, the rotor 8 with the magnet portion 7 held on the inner circumferential surface side surrounds the stator 4.
The rotary portion 3 is provided with the lid portion 9. The lid portion 9 covers an upper end of the rotor 8. The lid portion 9 is formed of, for example, aluminum. The lid portion 9 is provided with a lid main body portion 91, an attachment portion 92, a connection portion 93, and opening portions 94. The lid main body portion 91 is provided to have a circular plate-like shape. In a plan view, the outer edge of the lid main body portion 91 has an arc shape that is curved radially inward. The attachment portion 92 is positioned on the central portion of the lid main body portion 91. The attachment portion 92 has a columnar shape that extends in the axial direction, and the center thereof coincides with the central axis C. The attachment portion 92 protrudes in the vertical direction from upper and lower surfaces of the lid main body portion 91. The attachment portion 92 is provided with a cavity portion 92a that extends to an upper side from a lower end.
The connection portion 93 is provided to have a circular shape. The connection portion 93 is positioned below the lid main body portion 91 and is connected to the outer edge of the lid main body portion 91. The connection portion 93 is provided with an annular wall portion 93a that extends downward. The wall portion 93a is press-fitted into the rotor 8. Therefore, the lid portion 9 is fixed to the rotor 8. The opening portions 94 penetrate the lid main body portion 91 in the vertical direction. The three opening portions 94 are arranged at equal intervals in the circumferential direction. When the rotor 8 rotates, the lid portion 9 also rotates. When the lid portion 9 rotates, air is taken in via the opening portions 94.
The rotary portion 3 is provided with the shaft 10. The shaft 10 extends along the central axis C. An upper end portion of the shaft 10 is fitted into the cavity portion 92a. Therefore, the shaft 10 is fixed to the lid portion 9. The shaft 10 is rotatably supported by the upper and lower bearing portions 6. When the rotor 8 rotates, the shaft 10 rotates around the central axis C. The shaft 10 rotatably supports the rotor 8.
Note that, the rotary blade of the unmanned aircraft is attached to the attachment portion 92 on an upper surface side of the lid main body portion 91. The rotary blade may be attached to a lower end of the shaft 10 instead of the attachment portion 92. In this case, any configuration can be adopted as long as the shaft 10 protrudes downward further than the bracket 5. The rotary blade may be attached to the lower end of the shaft 10 in addition to the attachment portion 92.
When power is supplied to the coils 42 in the motor 1 configured as described above, magnetic flux is generated around the salient poles 412. In addition, torque in the circumferential direction is generated due to the effect of the magnetic flux between the salient poles 412 and the magnet portion 7. Therefore, the rotary portion 3 rotates around the central axis C relative to the stationary portion 2 and a rotary motion of the motor 1 is started. When supply of power to the coils 42 is stopped, rotation of the rotary portion 3 is stopped. Accordingly, the rotary motion of the motor 1 ends.
As illustrated in
Note that, in a case where the magnet portion 7 is provided with an annular magnet, any configuration can be adopted as long as the N-pole regions and the S-pole regions are alternately arranged in the circumferential direction of the annular magnet. In addition, the magnet portion 7 can have any configuration as long as the N-pole regions and the S-pole regions are alternately arranged in the circumferential direction and each of the N-pole regions or each of the S-pole regions may be configured of the plurality of magnet pieces 7a instead of one magnet piece 7a. For example, the plurality of magnet pieces 7a having pole surfaces facing the same direction may be consecutively arranged at intervals in the circumferential direction such that the N-pole regions and the S-pole regions are formed.
When power is supplied to the coils 42, a magnetic field is generated and magnetic flux is generated in each salient pole 412P. The lines of magnetic induction 12 passing through the salient pole 412P reach a salient pole 412P positioned nearby in the circumferential direction through the core back 411P. On right and left sides of each salient pole 412P in the circumferential direction, nearby salient poles 412P are present. For this reason, the lines of magnetic induction 12 from each salient pole 412P branch into two directions of right and left directions with an approximately central portion of the salient pole 412P in the circumferential direction as a boundary. As a result, as illustrated in
The motor 1 according to the embodiment is designed to reduce the weights of the rotor 8 and the stator core 41 in consideration of distribution of the above-described magnetic flux density. Note that, a structure related to reduction in weight of the stator core 41 as described below may not be provided in some cases. The rotor 8 is provided with at least one of a recess portion that is provided on an outer circumferential surface and that is recessed toward the radially inner side and a hole portion that penetrates the rotor 8 in a direction from the outer circumferential surface to an inner circumferential surface. The recess portion and the hole portion radially face the central portions of the N-pole regions NR in the circumferential direction or the central portions of the S-pole regions SR in the circumferential direction. According to the configuration, it is possible to reduce the weight of the rotor 8 by cutting the above-described portion P1 in which the density of magnetic flux is low. Therefore, it is possible to reduce the weight while suppressing a decrease in magnetic characteristics of the motor 1. According to this configuration, it is possible to improve the heat dissipation properties of the motor 1 since it is possible to increase the surface area of an outer circumferential surface 8a of the rotor 8.
Note that, as described above, the portion P1 in which the density of magnetic flux passing through the rotor 8P is low has a width in the circumferential direction. In consideration of this point, in the embodiment, the central portion 13 of each of pole regions NR and SR in the circumferential direction is a region that extends from a central position 13a in the circumferential direction and has a constant width in the circumferential direction and includes a position offset from the central position 13a of each of the pole regions NR and SR in the circumferential direction. That is, the recess portion 81 may face a position offset from the central position 13a of each of the pole regions NR and SR in the circumferential direction.
The width of the recess portion or the hole portion in the circumferential direction preferably becomes narrower toward the radially inner side. According to this configuration, the shape of the recess portion or the hole portion can be made similar to the shape of the portion in which the density of magnetic flux is low. Therefore, according to this configuration, it is possible to appropriately suppress a decrease in magnetic characteristics. In the embodiment, as illustrated in
The recess portion or the hole portion preferably extends in the axial direction. According to this configuration, it is possible to cut the rotor 8 over a wide area and thus it is possible to further reduce the weight of the motor 1. According to this configuration, it is possible to improve the heat dissipation properties of the motor 1 by further increasing the surface area of the outer circumferential surface 8a of the rotor 8 by widening an area in which the recess portion or the hole portion is provided. As illustrated in
Preferably, the rotor 8 is provided with at least one of a plurality of the recess portions arranged at intervals in the circumferential direction and a plurality of the hole portions arranged at intervals in the circumferential direction. In addition, the plurality of recess portions and the plurality of hole portions are preferably symmetrically disposed with the central axis C interposed therebetween. According to this configuration, it is possible to cut the rotor 8 over a wide area and thus it is possible to further reduce the weight of the motor 1. According to this configuration, it is possible to improve the heat dissipation properties of the motor 1 by further increasing the surface area of the outer circumferential surface 8a of the rotor 8. Since the plurality of recess portions and the plurality of hole portions are symmetrically disposed, it is possible to achieve a good balance at the time of rotation of the rotor 8.
In the embodiment, as illustrated in
Note that, the rotor 8 does not need to be provided with the recess portions 81 that respectively face all of the magnet pieces 7a. Even in this case, the plurality of recess portions 81 are preferably symmetrically disposed with the central axis C interposed therebetween. The plurality of recess portions 81 do not need to have the same shape. Even in this case, the plurality of recess portions 81 are preferably symmetrically disposed with the central axis C interposed therebetween.
In the embodiment, a central portion 14 of the salient pole 412 in the circumferential direction is positioned radially outward of the notch portion 411a. Accordingly, it is possible to reduce the weight of the stator core 41 by cutting the above-described portion P2 in which the density of magnetic flux is low. Therefore, it is possible to reduce the weight while suppressing a decrease in magnetic characteristics of the motor 1.
Note that, as described above, the portion P2 of the stator core 41P in which the density of magnetic flux is low has a width in the circumferential direction. In consideration of this point, in the embodiment, the central portion 14 of the salient pole 412 in the circumferential direction is a region that extends from a central position 14a in the circumferential direction and has a constant width in the circumferential direction and includes a position offset from the central position 14a of the salient pole 412 in the circumferential direction. That is, on the radially outer side of the notch portion 411a, the central position 14a of the salient pole 412 in the circumferential direction may not be present.
The width W2 of the notch portion 411a in the circumferential direction preferably becomes narrower toward the radially outer side. Accordingly, the shape of the notch portion 411a can be made similar to the shape of the portion in which the density of magnetic flux is low. In order to reduce the weight of the stator core 41 as much as possible, the notch portion 411a preferably extends in the axial direction. The notch portion 411a preferably extends from a lower end of the core back 411 to an upper end of the core back 411. The notch portion 411a may be provided only in a portion of an area from the lower end of the core back 411 to the upper end of the core back 411. A plurality of notch portions 411a may be provided at intervals in the axial direction. The plurality of notch portions 411a provided in the axial direction may have the same shape and may have different shapes. The notch portion 411a has a circular shape or the like in a plan view as seen in the radial direction and may be configured not to extend in the axial direction.
As illustrated in
The hole portion 82 preferably has the same configuration as the recess portion 81 described above. For example, the width W1 of the hole portion 82 in the circumferential direction preferably becomes narrower toward the radially inner side. The hole portion 82 preferably extends in the axial direction. The rotor 8 is preferably provided with a plurality of hole portions 82 arranged at intervals in the circumferential direction. In this case, the plurality of hole portions 82 are preferably symmetrically disposed with the central axis C interposed therebetween.
In a configuration illustrated in
In a configuration illustrated in
Features of the above-described preferred embodiments and the modifications thereof may be combined appropriately as long as no conflict arises.
The invention can be used for an outer rotor motor in which a rotor is disposed on an outer circumferential side of a stator.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2017-036121 | Feb 2017 | JP | national |