Motor

Abstract

A motor includes a rotor and a stator. A shaft of the rotor is received in a sleeve. A face of the sleeve and a face of the shaft, that are opposed to each other, form a bearing supporting the rotor in a rotatable manner relative to the stator. A sleeve-retaining portion that retains the sleeve has a bottom portion opposed to an axial end of the sleeve. A magnet holder is arranged in the bottom portion to accommodate an attracting magnet magnetically attracting the axial end of the shaft. The magnet holder is held between the axial end of the sleeve and the bottom portion of the sleeve-retaining portion.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

The following is a brief description of the drawings in which like parts bear like reference numerals and in which:

FIG. 1 is a cross-sectional view of a fan motor according to a first preferred embodiment of the present invention.

FIG. 2 is an enlarged cross-sectional view of a main part of the fan motor of FIG. 1.

FIG. 3 is a cross-sectional view of a main part of a fan motor according to a second preferred embodiment of the present invention.

FIG. 4 is a top view of a thrust plate in the fan motor of FIG. 3.

FIG. 5 is a cross-sectional view of a main part of a fan motor according to a third preferred embodiment of the present invention.

FIG. 6 is a cross-sectional view of a main part of a fan motor according to a fourth preferred embodiment of the present invention.

FIG. 7 is a cross-sectional view of a main part of a fan motor according to a fifth preferred embodiment of the present invention.

FIG. 8 is a cross-sectional view of a main part of a fan motor according to a sixth embodiment of the present invention.

Claims

1. A motor comprising: a rotor including a shaft rotatable around a rotation axis;a stator that faces the rotor;a sleeve arranged along the rotation axis and receiving the shaft, a face of the sleeve and a face of the shaft that are opposed to each other forming together a bearing supporting the rotor in a rotatable manner relative to the stator;a sleeve-retaining portion arranged along the rotation axis to retain the sleeve and having a bottom portion opposed to an axial end of the sleeve;an attracting magnet opposed to an axial end of the shaft and magnetically attracting the axial end of the shaft; anda magnet holder arranged in the bottom portion of the sleeve-retaining portion and accommodating the attracting magnet; wherein:the axial end of the sleeve and the bottom portion of the sleeve-retaining portion restrict axial movement of the magnet holder.

2. The motor according to claim 1, wherein: the bottom portion of the sleeve-retaining portion has a recess that accommodates the magnet holder therein; andthe magnet holder has a cup-shaped portion and a flange extending from an opening end of the cup-shaped portion to be opposed to the axial end of the sleeve.

3. The motor according to claim 2, wherein the flange of the magnet holder is in contact with the axial end of the sleeve to position the sleeve in an axial direction parallel to the rotation axis.

4. The motor according to claim 2, wherein: a shaft side face of the attracting magnet, a sleeve side face of the flange of the magnet holder; andat least part of a sleeve side face of the bottom portion of the sleeve-retaining portion are arranged in the same plane.

5. The motor according to claim 2, further comprising an intermediate plate arranged between the flange of the magnet holder and the axial end of the sleeve.

6. The motor according to claim 5, wherein the intermediate plate is a thrust plate on which the axial end of the shaft is slidable.

7. The motor according to claim 5, wherein: the intermediate plate is a retaining plate; andthe shaft is provided with a reduced-thickness portion near the axial end thereof, an outer diameter of the shaft being smaller in the reduced thickness portion than in a remaining portion thereof, the reduced thickness portion receiving the retaining plate to form a structure that restricts axial movement of the axial end of the shaft in a direction away from the attracting magnet.

8. The motor according to claim 2, further comprising: an interposed member arranged along the rotation axis between the sleeve and the sleeve-retaining portion; wherein:the interposed member is provided with a reduced thickness portion at its axial end next to the bottom portion of the sleeve-retaining portion, an outer diameter of the interposed member being smaller in the reduced thickness portion than in a remaining portion thereof; andthe magnet holder further includes a fitting portion that extends from the flange toward another axial end of the interposed member, the fitting portion being fitted into the reduced thickness portion of the interposed member.

9. The motor according to claim 2, wherein a face of a bottom of the cup-shaped portion of the magnet holder, opposite to a face next to the attracting magnet, is uncovered.

10. The motor according to claim 1, further comprising a thrust plate arranged between the attracting magnet and the axial end of the shaft.

11. The motor according to claim 10, wherein the thrust plate is accommodated in the magnet holder.

12. The motor according to claim 10, wherein the thrust plate covers the attracting magnet and at least a part of a sleeve side face of the bottom portion of the sleeve-retaining portion.

13. The motor according to claim 1, wherein the sleeve is formed from porous metal containing lubricant therein.

14. The motor according to claim 13, further comprising a lubricant-retaining piece that contains the lubricant therein and is arranged to be in close contact with the sleeve.

15. The motor according to claim 14, wherein: the sleeve is provided with a reduced thickness portion at or near the axial end thereof, an outer diameter of the sleeve being smaller in the reduced thickness portion than in a remaining portion thereof, the reduced thickness portion of the sleeve and the sleeve-retaining portion forming a space therebetween; andthe lubricant-retaining piece is accommodated in the space.

16. The motor according to claim 1, further comprising: a shaft-retaining structure arranged near another axial end of the shaft; wherein: the shaft-retaining structure includes a first portion formed around the other axial end of the shaft and a second portion arranged outside the first portion in a radial direction perpendicular to the rotation axis, the second portion extending from an end of the stator toward the first portion, the first and second portions capable of preventing movement of the shaft away from the magnet holder by engaging with each other when the shaft moves away from the magnet holder.

17. The motor according to claim 1, further comprising an impeller attached to another axial end of the shaft and generating an air flow by its rotation.

18. The motor according to claim 1, wherein the shaft is formed of magnetic material.

19. The motor according to claim 1, wherein the shaft is formed of non-magnetic material, and a magnetic member formed of magnetic material is attached to the axial end of the shaft.

20. The motor according to claim 1, wherein the magnet holder is formed of magnetic material and enhances a magnetic force of the attracting magnet.

21. The motor according to claim 20, further comprising: an impeller attached to a lower axial end of the shaft and generating an air flow by its rotation; wherein:an upper axial end of the shaft is magnetically attracted by the attracting magnet; anda total magnetic force provided by the attracting magnet and the magnet holder is larger than a load corresponding to a total of a weight of the impeller and an impelling force generated by the rotation of the impeller.

22. The motor according to claim 15, further comprising: a sleeve-retaining member preventing the sleeve from leaving the sleeve-retaining portion; wherein:the sleeve-retaining portion has an opening end that is opposite to its bottom portion, and the sleeve has an opening end that is opposite to the axial end facing the bottom portion of the sleeve-retaining portion; andthe sleeve-retaining member is provided at the opening end of the sleeve-retaining portion and is axially opposed to the opening end of the sleeve with a gap interposed therebetween.

23. The motor according to claim 22, wherein the gap between the sleeve-retaining member and the opening end of the sleeve is equal to or less than 0.7 mm.

24. The motor according to claim 15, further comprising: a sleeve-retaining member preventing the sleeve from leaving the sleeve-retaining portion; wherein:the sleeve-retaining portion has an opening end that is opposite to its bottom portion, and the sleeve has an opening end that is opposite to the axial end facing the bottom portion of the sleeve-retaining portion; andthe sleeve-retaining member is provided at the opening end of the sleeve-retaining portion and is in contact with the opening end of the sleeve.

25. The motor according to claim 22, wherein: the stator includes a stator core, a coil wound around the stator core, and an insulator interposed between the stator core and the coil; andthe sleeve-retaining member and the insulator are continuously formed.

26. The motor according to claim 22, wherein: the stator includes a stator core, a coil wound around the stator core, and an insulator interposed between the stator core and the coil; andthe sleeve-retaining member and the insulator are integrally formed with each other.

27. The motor according to claim 22, wherein the sleeve is provided with a recess at its opening end, the recess surrounding the shaft.

28. The motor according to claim 27, further comprising: a ring-shaped member secured on an outer surface of the shaft; wherein:the recess faces the ring-shaped member and is concave away from the ring-shaped member; andat least a part of the ring-shaped member is located in the recess of the sleeve.

29. The motor according to claim 28, wherein: the sleeve-retaining member is ring-shaped and has an inner diameter smaller than an outer diameter of the ring-shaped member; andthe ring-shaped member is arranged between the sleeve-retaining member and the sleeve in a direction parallel to the rotation axis.