Motor

Information

  • Patent Grant
  • 6300700
  • Patent Number
    6,300,700
  • Date Filed
    Tuesday, March 21, 2000
    24 years ago
  • Date Issued
    Tuesday, October 9, 2001
    23 years ago
Abstract
A motor comprises a stator core having plural teeth and slots provided among the teeth, a winding applied on the teeth by a turn, and a rotor incorporating plural permanent magnets. The rotor is rotated and driven by utilizing reluctance torque in addition to magnetic torque. Since the winding is not crossed, the size of the coil end is reduced.
Description




TECHNICAL FIELD




The present invention relates to a synchronous motor comprising a stator for generating a rotary magnetic field for rotating and driving which also makes use of a reluctance torque.




BACKGROUND ART




In a conventional general synchronous motor, a stator is formed by integrally projecting plural teeth from a ring-shaped yoke to its inner circumferential side. This stator is fabricated by laminating stator plates having plural teeth projecting to the inner circumferential side. It also comprises a stator core forming slots among these teeth, and windings are wound in these slots by distributed winding. Distributed winding is a method for winding distant teeth on the stator slots formed between the teeth. The rotor is composed by burying plural permanent magnets for magnetic poles in the outer circumference of the rotor core, and mounting a rotary shaft in the center.




By burying permanent magnets inside the rotor, the buried permanent magnet motor can utilize not only the magnet torque but also the reluctance torque. Reluctance torque is generated in addition to the magnet torque by the permanent magnets, as an inductance difference occurs between the inductance Ld in the direction of the d-axis (which is a direction for coupling the center of the permanent magnet and the rotor center), and the inductance Lq in the direction of the q-axis (which is a direction rotated 90 degrees of electrical angle from the d-axis). This relation is shown in formula (1).






T=Pn {φa×Iq+1/2(Ld−Lq)×Id×Iq }  (1)






where Pn : number of pole pairs




φa: interlinkage magnetic flux




Ld : d-axis inductance




Lq : q-axis inductance




Iq : q-axis current




Id : d-axis current




Formula (1) shows a voltage equation of dp conversion. For example, in a surface magnet motor, since the permeability of the permanent magnet is nearly equal to that of air, both inductance Ld and Lq in formula (1) are nearly equal values, and the reluctance torque portion expressed in the second term enclosed in braces in formula (1) does not occur.




In addition to the magnet torque, by utilizing the reluctance torque, if desired to increase the torque of the driving motor, according to formula (1), it is enough to increase the difference of (Ld−Lq). The inductance L, which expresses the degree of ease of passing of magnetic flux, is proportional to N


2


(number of turns of teeth), and hence by increasing the number of turns on the teeth, the difference of (Ld−Lq) becomes larger, so that the reluctance torque can be increased. However, if the number of turns is increased in order to utilize the reluctance torque more, as the number of turns increases, the winding group projecting to the stator end surface, that is, the coil end becomes larger. Hence, to rotate and drive the motor efficiently, if attempting to make use of the reluctance torque, the coil end becomes larger, and the motor itself is increased in size.




In distributed winding, by turning windings plural times, a winding ring is formed, and this winding ring is inserted into the teeth, and the periphery of the winding ring becomes longer than the periphery of the teeth. Still more, since the teeth on the stator are wound through the slots, that form between the teeth, the windings cross over each other. Thus, in distributed winding, the winding projects from the stator end, and the windings cross each other to increase the size of the coil end.




Hence, if attempting to drive the motor efficiently by making use of the reluctance torque, the motor size becomes larger. To the contrary, if the motor is reduced in size, the output of the motor drops.




In air-conditioners, refrigerators, electric vehicles, etc., however, a motor of large output and small size is required.




Incidentally, the magnetic pole portion at the end of the teeth in the stator is formed wider in the peripheral direction. Between the adjacent magnetic pole portions, however, since openings are formed for laying down windings in the slots, the interval of ends of the teeth must be formed wider in the peripheral direction. That is, because of the distributed winding, an opening for inserting the winding ring in the teeth is needed. Incidentally, the gap between the stator inner circumference and the rotor outer circumference is generally set uniform on the whole periphery except for the openings of the slots.




In such conventional constitution, at the stator side, since there is an opening for a slot between magnetic pole portions, an insulating portion in the peripheral direction is formed in the distribution of the magnetic flux leaving the magnetic pole portions, which produced a problem of occurrence of cogging torque during rotor rotation. At the rotor side, when the distribution of the magnetic flux leaving its outer circumference is brought closer to sine waveform, the cogging torque can be decreased, but since the gap between the stator inner circumference and rotor outer circumference is uniform, the magnetic resistance in this gap is constant on the whole periphery, and in the joining portions of the ends of the permanent magnets, the magnetic flux distribution changes suddenly, and the cogging torque increases. Thus, the cogging torque increasing factors are combined at the stator side and rotor side, and a large cogging torque is caused.




SUMMARY OF THE INVENTION




The motor of the invention comprises a stator core having plural teeth and slots provided among these teeth, a winding making a single turn around each tooth and a rotor incorporating plural permanent magnets, being constituted to rotate and drive by making use of reluctance torque, in which the winding does not cross because of a single turn, and the coil end can be decreased in size.




Moreover, in the core composed by combining plural independent core elements in an annular form, since the winding is turned in the portion of a slot recess formed at both sides of the teeth of the core element, and the winding is turned in a state of the core element, the winding can be applied on the stator in neat arrangement. Moreover, since the winding is not turned in the adjacent state of the teeth, it is not necessary to keep a wide opening between the ends of the teeth, so that the interval of the ends of the teeth can be narrowed.




Further, in the stator core composed by coupling ends of plural core elements, and folding the core element group with bent ends into an annular form, since the winding is turned in the slot shape recess portion formed at both sides of the teeth of the core elements, when winding around the teeth, the end interval of teeth can be widened, and the winding can be applied around the teeth in a neat arrangement. Moreover, since the ends are coupled, position setting when assembling is easy.




Further, the clearance between the confronting surface of the teeth of the permanent magnet and the outer circumference of the rotor core is wider in the central part than in the end portion of the permanent magnet, and the reluctance torque can be utilized effectively.




Further, since the shape of the permanent magnet is projecting toward the center of the rotor in its middle, the reluctance torque can be utilized effectively.




Further, since the width between the adjacent permanent magnets is 0.15 to 0.20 of the width of the teeth adjoining two magnetic poles (two permanent magnets), the torque ripple of the motor can be suppressed.




Further, the leading end of the magnetic pole portion of the inner circumferential side of the teeth is projecting in the peripheral direction across a slight gap between the ends of the teeth, and the gap between the teeth and rotor outer circumference is nearly constant, so that useless magnetic flux does not flow at the ends of the teeth.




Further, as the leading end of the magnetic pole portion of the inner circumferential side of the teeth is projecting in the peripheral direction so as to connect between ends of the teeth, the gap between the teeth and the rotor outer circumference may be continuous.




Further, by setting the width b of the opposite sides of the ends of teeth at b <0.6 mm, the magnetic flux is saturated at the ends of the teeth.




Further, the incorporated permanent magnets are thinner in the permanent magnet positioned ahead in the rotor rotating direction than at of the permanent magnet rear portion, so that the quantity of the permanent magnets may be decreased without lowering the torque.




Further, the profile of the adjacent portions of the permanent magnets is a recess form corresponding to the disk-shape profile positioned outside of the center of the permanent magnet, and the magnetic resistance is increased in the adjacent portions of the permanent magnets, so that the magnetic flux distribution may be close to a sine waveform.




Further, the length of the rotor outer recess positioned outside of the adjacent portions of the permanent magnets should be properly corresponding to the angle of 0.2 to 0.4 of the central angle of the one pole portion of the rotor core.




Further, the gap between the rotor outer recess and the teeth should be properly two or more times of the gap between the rotor outer circumference and the teeth.




Further, when the incorporated permanent magnets have two layers, the q-axis inductance increases, and the reluctance torque portion is maximized.




Further, the interval is properly a value set larger than ⅓ of the width of the teeth.




Further, when the winding is a flat square wire, the occupation rate can be enhanced more than in the case of round wire. In particular, the winding of flat square wire is suited to concentric concentrated winding around the teeth.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of a motor in embodiment 1 of the invention,





FIG. 2

is a partial sectional view of a stator in embodiment 1,





FIG. 3

is a partial sectional view of a rotor in embodiment 1,





FIG. 4

is a diagram showing a core element of embodiment 1,





FIG. 5

is a sectional view of a motor in embodiment 2 of the invention,





FIG. 6

is a sectional view of a motor in embodiment 3 of the invention,





FIG. 7

is a sectional view of a motor in embodiment 4 of the invention, and





FIG. 8

is a partial sectional view of a core element group in embodiment


4


.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to FIG.


1


through

FIG. 4

, embodiment 1 of the invention is described below.




In

FIG. 1

, a synchronous motor


1


rotates by utilizing reluctance torque, as well as magnet torque, and it is composed of a stator


2


, a rotor


3


, and a rotary shaft


4


.




The stator


2


is composed of a ring-shaped frame


21


, a stator core


22


combining plural independent core elements


5


made of high permeability material in an annular form, and a winding wound around slots


8


formed between teeth


7


of each core element


5


, and when a current is applied to these winding groups, a rotary magnetic field is generated.




The stator core


22


is composed by combining the plural core elements


5


in an annular form on the outer circumference


6


thereof, and fitting and fixing in the inner circumference of the frame


21


, and each outer circumference


6


is formed in an entire shape of a sector form in which the extension line of both side surfaces


6




a


passes through the stator center. In the core elements


5


, as specifically shown in

FIG. 2

, slot forming recesses


9


are formed in the inner circumferential portion, and slots


8


are formed in the slot forming recesses


9


in the adjacent teeth


7


. At both side surfaces


6




a


, stopping portions


11


composed of engaging bumps


10




a


and engaging recesses


10




b


for engaging with each other when the core elements


5


are combined in an annular form are provided, so that the core elements


5


may be mutually fixed firmly. The core elements


5


are combined by welding, or they may be also fixed by crimping by forming fitting parts at the side of the core elements


5


.




In this way, the stator


2


is formed by combining plural core elements


5


. Hence, instead of turning the winding around the stator


2


, the stator


2


can be formed after turning the winding around the core element


5


. Since the winding is turned in every core element


5


, single windings (concentrated windings) may be formed easily. That is, when turning the winding, there is no disturbing position at the side surface of the teeth


7


. As a result, the winding port of the turning device rotates about the teeth


7


, so that an arrangement winding may be formed through an insulating film. Moreover, the turning precision of the winding


24


may be enhanced, and the arrangement winding may be formed easily.




Thus, by forming the winding of the stator


2


as a single winding, mutual crossing of winding at the stator end can be suppressed. As a result, since the winding is not crossed at the end of the rotary shaft direction of the stator


5


, the size of the coil end can be suppressed. Moreover, since the winding is turned in every core element the periphery of the teeth


5


and one turn of the winding can be equalized in length. As a result, the winding does not project at the stator end, and the coil end may be reduced in size.




Further, since the winding is turned in every core element it is not necessary to consider the space of the winding port of the winding device when winding, and the winding can be overlaid as much as possible. Besides, since the stator


5


is divided when winding, the precision of the winding device is heightened, and an arrangement winding may be formed. As a result, the occupation rate in the slot is heightened. Since the reluctance torque is proportional to the number of turns, the reluctance torque can be enhanced by raising the occupation rate.




In this way, since the winding around the teeth can be turned in a proper length, there is no extra winding, and the winding length can be shortened for the total number of turns. As a result, the copper loss is decreased, and the heat generation of the winding can be decreased.




Furthermore, since the interval d of ends of the ends of the teeth does not require the space for passing the winding through the winding port of the device, the interval d of the ends of the teeth can be reduced. As a result, gap changes between the teeth and rotor outer circumference are smaller, and the cogging torque decreases.




Hitherto, in the case of a single winding on the stator


2


by use of a turning device, it was possible to wind at an occupation rate of about 30%. However, after winding on the core element


5


, when assembled, the wire filling rate in the slot


8


can be set more than 30%, or the wire filling rate may be set even more than 60%.




The magnetic pole portions


12


of the inner end side from the slot forming recesses


9


of the core elements


5


are projected long to both sides in the peripheral direction, and across a slight gap d between the ends, the magnetic pole portions


12


of adjacent core elements


5


are connected, so that there may be no interruption in the distribution of magnetic flux in the peripheral direction from the magnetic pole portion


12


of each core element


5


. Besides, both sides


12




a


of the magnetic pole portion


12


are formed nearly in a triangular shape so that the width in the radial direction may be smaller toward the end, thereby decreasing the magnetic leak between the magnetic pole portions


12


of the adjacent core elements


5


by increasing the magnetic resistance at both sides of the magnetic pole portion


12


.




The slight gap d in embodiment 1 is 0 <d <0.2 mm. The slight gap d is formed by assembling after winding on the core element


5


, and by opening such small gap, the magnetic leak from the winding of the slot


8


can be suppressed, and the cogging torque becomes smaller. The gap d of 0 <d <0.2 mm is a value obtained by experiments, and the cogging torque is decreased efficiently at this value. By not contacting the ends completely, it is effective to suppress flow of useless magnetic flux between the adjacent teeth


7


.




This gap d may be set to 0 if the magnetic flux leak between adjacent core elements


5


can be ignored and there is no problem in assembling precision, so that the cogging torque can be eliminated.




On the confronting surfaces of the ends of the teeth


7


(the end of teeth


7


, being the side confronting between the ends of the teeth


7


), b is properly at b <0.6 mm. By defining b in a range of b <0.6 mm, magnetic saturation occurs at the end of the teeth


7


, and useless magnetic flux leak can be decreased.




On the other hand, the rotor


3


comprises a rotor core


13


made of high permeability material so that the magnetic flux of the rotary magnetic field produced by the winding group of the stator


2


may pass easily, and permanent magnets


14


incorporated in the rotor core


13


at equal intervals in the peripheral direction corresponding to the poles on the rotor


3


. These permanent magnets


14


are disposed so that the S pole and N pole may be alternate in the peripheral direction.




The teeth confronting surface


14




a


of the permanent magnet


14


is linear. The distance between the teeth confronting surface


14




a


and the outer circumference of the rotor


13


is wider in the middle part than at the end part of the permanent magnet


14


. Thus, in the outer circumference of the rotor


13


, having the easily passing portion and hardly passing portion of magnetic flux, it is possible to produce an inductance difference between the q-axis inductance and d-axis inductance, so that it is possible to rotate and drive by making use of reluctance torque. Incidentally, the shape of the permanent magnet


14


may be a shape projecting in the middle portion toward the center of the rotor


13


.




On the outer circumference of the rotor core


13


, as shown specifically in

FIG. 3

, a secondary periphery portions


15


is formed at the adjacent end portions of the permanent magnets


14


.




The outer circumference of the stator


2


is covered with a ring-shaped frame


21


, and reinforces the core elements


5


integrated by welding. By using the frame


21


in this manner, even in the motor rotating at high speed, the core elements are fixed firmly. If the stator main body assembled from the core elements


5


has a sufficient strength, it is not necessary to reinforce by the frame


21


.




In this constitution, the motor of the invention can be driven by utilizing the reluctance torque as well as the magnet torque. In spite of the occupation rate of over 60% of the slots


8


in the motor, the size of the stator is small.




Since the output torque of the motor rotated and driven by making use of reluctance torque in addition to magnet torque is in the relation as shown in formula (1), when the occupation rate of the slots


8


is raised, the difference of Ld−Lq becomes larger, and the output torque can be heightened. That is, since the inductance L is proportional to N


2


(number of turns), the greater the number of turns, that is, the higher the occupation rate in the slots


8


, the higher the output becomes.




In the motor driven by utilizing the reluctance torque in addition to the magnet torque, when the stator


2


is assembled after turning a winding about the core elements


5


, the occupation rate can be enhanced, so that high output and small size may be realized.




Incidentally, it was found by experiments that the torque ripple is decreased when the width of the adjacent permanent magnets is 0.15 to 0.20 of the width of the teeth adjoining to confronting two magnetic poles (two permanent magnets) (in 8 poles and 12 slots in

FIG. 1

, three teeth correspond to two magnetic poles, and in the case of 8 poles and 24 slots, six teeth are equivalent).




In the rotor


3


, in the adjacent end portions of the permanent magnets


14


on the outer circumference of the rotor core


13


, a cut-off portion


15


between rounded portions


15




a


nearly linear to the rotor outer recess is formed. By forming such cut-off portion


15


, the gap between the stator


2


inner circumference and rotor


3


outer circumference becomes large in the adjacent end portions of the permanent magnets


14


. Therefore, since the magnetic resistance is large in the gap, the magnetic flux distribution in the gap between the stator


2


inner circumference and rotor


3


outer circumference is closer to the sine waveform.




Meanwhile, the length of the rotor outer recess positioned outside of the portion between the adjacent permanent magnets is properly a length corresponding to an angle of 0.2 to 0.4 of the central angle of one pole of the rotor core.




The spatial gap h between the teeth


7


and cut-off portion


15


is required to be more than 2 times of the spatial gap between the teeth


7


and rotor outer circumference. In embodiment 1, it has been known by experiment that the spatial gap of the teeth


7


and the cut-off portion should be 0.7 to 1 mm.




Thus, in this embodiment 1, since the cogging torque generating factors at both stator


2


side and rotor


3


side can be suppressed, a synchronous motor of a small cogging torque can be presented.




By employing such motor in the compressor, refrigerator, air-conditioner, electric vehicle, etc., it is effective to reduce the size and widen the accommodation space.




The motor used in an electric vehicle is required to be small in size in order to keep a wide space in the compartment, and at the same time a motor capable of utilizing the current of the charger efficiently is needed. In the motor used in the electric vehicle, mostly, a flat square wire with sectional width of 4 mm or more and height of 1.5 mm is used. The large current flowing in the winding is 300 amperes or more. Rotating at 7000 to 15000 by passing a large current, it is effective to use a motor of short winding length and a small heat generation for the number of turns, as the motor of the invention. If arrangement winding is possible, the occupation rate may be enhanced more than in round wires.




It is very effective to use such motor of the invention in a motor passing a large current as in an electric vehicle.




The description herein relates to a motor using a single winding stator, utilizing reluctance torque in addition to magnet torque, by burying permanent magnets, but excellent effects are also obtained by incorporating gaps with low permeability materials or resin materials in the rotor, instead of the permanent magnets, and rotating and driving by utilizing the reluctance torque only. That is, excellent effects are obtained if a stator of single winding is used in a synchronous motor.




(Embodiment 2)




Embodiment 2 is described by referring to FIG.


5


.




In

FIG. 5

, a synchronous motor


31


rotating mainly in a principal rotating direction F, by using reluctance torque in addition to magnet torque, and it is composed of a stator


32


, a rotor


33


, and a rotary shaft


34


.




The stator


32


is composed of a ring-shaped frame, a stator core combining plural independent core elements


35


made of high permeability material in an annular form, and a winding wound around slots


38


formed between teeth


37


of each core element


35


, and when a current is applied to these winding groups, it is composed to generate a rotary magnetic field.




Permanent magnets


39


are buried inside the rotor


3


disposed in this stator


32


. The shape of permanent magnets


39


is in V-form, and the permanent magnets project to the center of the rotor


33


. By thus reverse projecting magnetic poles, the inductance difference of the d-axis and q-axis can be increased. The permanent magnet


39


is composed of a permanent magnet leading portion


39




a


and a permanent magnet logging portion


39




b


in the rotor normal rotating direction F. When the rotor rotates in the normal rotating direction, F, the leading portion


39




a


lags the lagging portion


39




b


. At this time, the thickness of the permanent magnet backward portion


39




b


is greater than the thickness of the permanent magnet forward portion


39




a.






Such constitution is based on the following reason. In the permanent magnet backward portion


39




b


, the magnetic flux produced from the permanent magnet backward portion


39




b


and the magnetic flux produced from the teeth


39


may repel each other, possibly causing demagnetization of the permanent magnet backward portion


39




b


. In order to use a magnet capable of generating a magnetic force not to cause demagnetization, a thick permanent magnet was used.




However, in the motor which rotates almost in the normal rotating direction F only, the permanent magnet forward portion


39




a


which is sucked by the suction force from the teeth does not cause demagnetization, and it is not required to be as thick as the permanent magnet backward portion


39




b


. Hence, the permanent magnet forward portion


39




a


may be thinner than the permanent magnet backward portion


39




b


. As a result, in the motor rotating almost always in the normal direction, if the quantity of permanent magnets is decreased, the characteristic is not lowered, so that the quantity of the permanent magnets can be decreased.




The teeth confronting surface of the incorporated permanent magnet backward portion


39




b


projects to the stator


35


side and is thicker than the permanent magnet forward portion


39




a


. However, the teeth confronting surface of the incorporated permanent magnet backward portion


39




b


may be symmetrical to the confronting surface of the permanent magnet forward portion


39




a


, and may project to the rotor center side.




In the buried magnets, a weight for adjusting the balance between the forward portion and backward portion during rotary drive may be buried in the rotor.




The shape of the permanent magnets is not limited to V-form, but may be linear or arcuate.




(Embodiment 3)




A third embodiment is explained by referring to FIG.


6


.




In

FIG. 6

, a synchronous motor


51


rotates by making use of reluctance torque in addition to magnet torque, and it is composed of a stator


52


, a rotor


53


, and a rotary shaft


54


.




The stator


52


is composed by combining plural independent core elements


55


made of high permeability material in an annular form. A winding is turned around slots


58


formed between teeth


57


of each core element


55


, and it is designed to generate a rotary magnetic field by applying a current in the winding group.




In the rotor


53


, four sets of permanent magnets


59


,


60


arranged to have N-pole and S-pole alternately are buried in the rotor core made of high permeability material, and fixed on a rotor shaft


54


. The permanent magnet per pole is divided into two sections in the rotor radial direction, and is composed of an outside permanent magnet


59


and an inside permanent magnet


60


. The permanent magnets


59


,


60


are formed in a convex arc shape at the rotor center side, and the both ends


59




a


,


60




a


are extended to the position close to the rotor outer circumference. The gap between the outside permanent magnet


59


and inside permanent magnet


60


is almost a constant width, and a passage


61


of magnetic flux in the q-axis direction is formed in this gap portion.




The stator


52


has a specific number of teeth


57


, and a winding (not shown) is turned around each tooth


57


. At this time, since the winding is applied on each core element


55


, a single winding is applied. As an alternating current is given to the stator winding, a rotary magnetic flux is generated, and by this rotary magnetic flux, magnet torque and reluctance torque act on the rotor


53


, so that the rotor


53


is driven by rotation.




The width M of the gap between the outside permanent magnet


59


and inside permanent magnet


60


is desired to be as small as possible considering the loss of electromagnetic force of the permanent magnets


59


,


60


. However, from the viewpoint of q-axis inductance Lq, it is desired to be as large as possible to increase it to such an extent not to cause magnetic saturation.




Accordingly, in embodiment


3


, as the width not to induce magnetic flux saturation generated by the current flowing in the winding, the width M is set at about half of the width N of the teeth


56


. Investigating the width M and the q-axis inductance Lq, it is known that the q-axis inductance Lq decreases suddenly when the width M becomes smaller than one-third of the width N of the teeth


57


. On the other hand, if the width M becomes larger than the width N of the teeth


57


, the q-axis inductance Lq hardly changes. According to the result of the investigation, it is known that the gap between the outside permanent magnet


59


and inside permanent magnet


60


, that is, the width M should be set larger than ⅓ of the width N of the stator


57


.




In embodiment 3, the magnetic flux path is formed of plural layers of permanent magnets, and although the number of plural layers is not limited, it is known from the experiment that the efficiency is the highest in two layers.




(Embodiment 4)




Referring now to FIG.


7


and

FIG. 8

, embodiment


4


is described below.




In

FIG. 7

, a synchronous motor


71


rotates by utilizing reluctance torque in addition to magnet torque, and it is composed of a stator


72


and a rotor


73


.




The stator


72


is composed of a ring-shaped frame


74


, a stator core combining plural independent core elements


75


made of high permeability material in an annular form, and a winding


80


turned around slots


78


formed between teeth


77


of each core element


75


, and it is designed to generate a rotary magnetic field by applying a current in the winding group.




The core elements


75


connect the end portions of core elements


75


as shown in

FIG. 8

, and compose a core element group. The core element group has a space in a folding portion


81


at the end, so as to be folded easily. By composing the stator


72


by turning and folding the winding


80


in the core element group, the stator can be assembled and positioned easily. At this time, the core elements


75


may be connected by welding, or fixed by fitting the ring-shaped frame


74


.




An annular stator may be composed of one core element group, or plural core element groups may be combined to compose the annular stator.




Instead of forming the stator, alternatively, by contact of the end faces of the core elements


75


, the stator may be formed by fixing the core element group by using resin or the like.




As described herein, in the invention as set forth herein by a single winding, the winding does not project excessively to the stator end surface, and hence the coil end may be reduced in size.




Further, in the invention as set forth herein and since the winding can be applied on a single core element or by expanding the interval of the adjacent teeth, winding the motor is simple. It is not necessary to provide additionally space between the teeth for turning the winding by the use of a device. Hence, the occupation rate can be enhanced, and the reluctance torque acts efficiently, so that a motor of large output and small size can be presented. In the interval of ends of adjacent teeth, it is not necessary to consider turning of the winding, the interval of ends of adjacent teeth can be decreased, and it is effective to suppress cogging torque.




Further, in the motor as set forth herein the reluctance torque can be utilized efficiently.




Further, in the motor as set forth in herein, the torque ripple can be decreased.




Further, in the motor as set forth herein the cogging torque can be reduced.




Further, in the motor as set forth herein the cogging torque can be eliminated.




Further, in the motor as set forth herein generation of useless magnetic flux at the adjacent teeth side can be suppressed.




Further, in the motor as set forth herein the quantity of permanent magnets can be decreased.




Further, in the motor as set forth herein the balance is not broken, and stable rotary drive is realized.




Further, in the motor as set forth herein the magnetic resistance is increased in the adjoining portions of the permanent magnets so that the magnetic flux distribution may be close to a sine waveform, and thereby the cogging torque can be suppressed.




Further, in the motor as set forth herein a magnetic path is formed between permanent magnets, and the directivity of the magnetic flux flowing in the rotor is excellent.




Further, in the motor as set forth herein the motor can be rotated and driven efficiently.




Further, in the motor as set forth herein the motor can be rotated and driven more efficiently.




Further, in the motor as set forth herein the occupation rate can be raised, and a large output and a small size are realized.




Further, in the motor as set forth herein heat generation caused by large current can be suppressed, and the efficiency is improved.




Further, in the motor as set forth herein a smaller size and a wider accommodation are realized.




Although illustrated and described herein with reference to exemplary embodiments, the present invention is nevertheless not intended to be limited to thereto. Rather, various modifications at the exemplary embodiments may be made within the scope and range of equivalents of the claims and without departing from the spirit of the invention.



Claims
  • 1. A motor rotating and driving by utilizing reluctance torque, comprising:a stator core having a plurality of teeth; a plurality of slots provided individually between each pair of said plurality of teeth; a winding applied on each of said plurality of teeth by a single turn; and a rotor incorporating a plurality of groups of permanent magnets, said plurality of groups of permanent magnets are included at a plurality of magnetic poles, respectively, said permanent magnets within each of said groups being formed in plural layers, each of said magnets including a middle portion and two end portions; wherein a distance between a surface of said permanent magnets that is adjacent to said plurality of teeth and a core outer circumference of said rotor is wider at said middle portions than at said end portions, the middle portion of said permanent magnets projects toward the center of the rotor, end portions of at least two of said layers within one of said groups being disposed adjacent to said core outer circumference.
  • 2. A motor of claim 1, wherein said permanent magnets are formed in two layers, said layers consisting of an outside permanent magnet and an inside permanent magnet.
  • 3. A motor of claim 2, wherein the width of a gap between said outside permanent magnet and said inside permanent magnet is constant.
  • 4. A motor of claim 3, wherein the width of the gap between said outside permanent magnet and said inside permanent magnet is larger than ⅓ of the width of said teeth.
  • 5. The motor of claim 1, wherein said motor is included in a compressor.
  • 6. The motor of claim 1, wherein said motor is included in an electric vehicle.
  • 7. The motor of claim 1, wherein said motor is included in an air conditioner.
  • 8. The motor of claim 1, wherein said motor is included in a refrigerator.
  • 9. A motor rotating and driving by utilizing reluctance torque, comprising:a stator core having a plurality of teeth; a plurality of slots provided individually between each pair of said plurality of teeth; a winding applied on each of said plurality of teeth by a single turn; and a rotor incorporating a plurality of permanent magnets, each of said magnets including a middle portion and two end portions; wherein a distance between a surface of said permanent magnets that is adjacent to said plurality of teeth and a core outer circumference of said rotor is wider at said middle portions than at said end portions, the middle portion of said permanent magnets projects toward the center of the rotor, said permanent magnets are formed in plural layers, said plural layers including an outside permanent magnet and inside permanent magnet, the width of a gap between said outside permanent magnet and said inside permanent magnet is larger than ⅓ of the width of said teeth.
Priority Claims (1)
Number Date Country Kind
8-35988 Feb 1996 JP
Parent Case Info

This application is a continuation of U.S. patent application No. 08/945,460, filed Feb. 2, 1998which is a 371 of JPG09/00489 filed Feb. 21, 1997 U.S. Pat. No. 6,049,153.

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Entry
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Continuations (1)
Number Date Country
Parent 08/945460 US
Child 09/528602 US