The present invention relates to motorcycles, and particularly to the configuration and positioning of an exhaust system and exhaust system components on a motorcycle.
Like any vehicle with an internal combustion engine, motorcycles produce hot exhaust gases as a result of the combustion process. Exhaust gases typically are routed away from the engine and toward the rear of the motorcycle through an exhaust system including exhaust pipes, catalytic converters, and mufflers.
The present invention provides a motorcycle having a main frame, a front wheel mounted for rotation relative to the main frame, a rear wheel mounted for rotation relative to the main frame, an engine coupled to the rear wheel, a header coupled to the engine to direct exhaust gases out of the engine, and a swingarm supporting the rear wheel and mounted for movement relative to the main frame. The swingarm includes a hollow portion in communication with the header. The swingarm is configured to muffle the noise of exhaust gases. The swingarm has an outlet in communication with the hollow portion through which exhaust gases are expelled.
In another embodiment, the present invention provides a motorcycle swingarm for rotatably mounting a wheel of a motorcycle, the swingarm being movable relative to a main frame of the motorcycle. The swingarm includes a forward portion including a mounting portion configured to define a pivot axis and a rearward portion configured to receive an axle for rotatably mounting the rear wheel. An inlet of the swingarm is configured to receive exhaust gases from an engine of the motorcycle, and an outlet of the swingarm is configured to expel exhaust gases from the swingarm. A hollow portion extends between the inlet and the outlet defining a flow path between the inlet and the outlet. The flow path is configured to provide a sound muffling effect.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings. Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The motorcycle 10 illustrated in
The illustrated motorcycle 10 further includes a swingarm 24 that rotatably supports the rear wheel 18. The swingarm 24 is movably mounted relative to the main frame 12. In the illustrated construction, the swingarm 24 is pivotally coupled to the transmission, which is coupled to the main frame 12 to be substantially fixed relative thereto, via a swingarm mounting boss 24A that receives a pivot shaft (not shown). In alternate constructions, the swingarm 24 can be pivotally coupled to an integral part of the engine/transmission assembly 20 or the main frame 12, or a separate part (e.g., a suspension link) coupled to either of the engine/transmission assembly 20 or the main frame 12. A pair of suspension mounting flanges 24B couple a rear suspension (not shown) between the swingarm 24 and the main frame 12 (or another structure fixed thereto) to provide resilient support and shock absorption for the rear of the motorcycle 10. The swingarm mounting boss 24A is positioned on a forward portion 24C of the swingarm 24. A pair of fork portions 24D extend rearward from the forward portion 24C and provide mounting locations for a rear axle A (
A perforated pipe 31 is positioned between the inlet 26 and the outlet 28 to provide sound deadening. The pipe 31 includes a series of outlet perforations 33 and a series of inlet perforations 35. A baffle 37 is mounted inside the pipe 31 between the outlet and inlet perforations 33, 35. The hollow portion 30 provides a muffling volume, which can be as large as the swingarm 24 will accommodate. While the illustrated hollow portion 28 is substantially free of sound-deadening materials, it should be understood that baffles, batting, and/or other sound-deadening materials may be positioned inside the hollow portion 30 in order to further silence the sound of the engine. When the volume of the hollow portion 30 within the swingarm 24 is made sufficiently large and/or provided with sufficient sound deadening structures/materials, the motorcycle 10 does not need any muffler other than the muffler provided by the swingarm 24.
The swingarm 24 forms one portion of an exhaust system 32 of the motorcycle 10 that is coupled to the engine/transmission assembly 20 and positioned to direct exhaust gases away from the engine/transmission assembly 20. The illustrated exhaust system 32 includes a header 34 coupled to the engine/transmission assembly 20, a first-stage muffler 36 coupled to the header 34, an intermediate pipe 38 coupled to the muffler 36, and a movable joint 40 coupled to the intermediate pipe 38 and defining a movable pathway communicating with the hollow portion 30 of the swingarm 24. As noted above, the first-stage muffler 36 can be eliminated when the muffling characteristics of the swingarm 24 are sufficient.
The movable joint 40 illustrated in
The swingarm 24 includes openings 47 through a sidewall of the swingarm 24. The openings 47 allow a drive member (e.g., drive belt 22) to extend through the swingarm 24 to drive the rear wheel 18 and further provide pathways for ambient air to pass, which is designed to provide a cooling effect to the swingarm 24. The swingarm 24 also includes a fender portion 49 adjacent the swingarm outlet 28. The fender portion 49 acts as a fender, thus alleviating the need for a separate fender.
In operation, exhaust gases exiting the engine/transmission assembly 20 pass through the headers 34 and into the muffler 36. The exhaust gases then exit the muffler 36, pass through the intermediate pipe 38, and enter the flexible bellows 46. The exhaust gases then enter the swingarm inlet 26 and flow into the pipe 31. The baffle 37 forces the gas through the outlet perforations 33 and into the hollow portion 30 of the swingarm 24. The gas will then be forced through the inlet perforations 35 back into the pipe 31 and through the swingarm outlet 28. In this manner, the exhaust gases pass through at least a portion of the swingarm 24 and the exhaust sound is muffled by the swingarm 28. Due to the positioning and orientation of the swingarm outlet 28, the exhaust gases are directed upward and away from the tire on the rear wheel 18 of the motorcycle 10.
A pair of mounting bosses 24A′ of the swingarm 24′ are pivotably mounted relative to the main frame 12. In the illustrated construction, the mounting bosses 24A′ are joined with the two respective halves of a forked pivot housing 50 with separate pivot shafts 52, which jointly define a pivot axis X. The pivot housing 50 can be an integral part of the engine/transmission assembly 20 or the main frame 12, or can be a separate part (e.g., a suspension link) coupled to either of the engine/transmission assembly 20 or the main frame 12. A bearing 54 at each of the pivot shafts 52 pivotally supports the swingarm 24′ relative to the pivot housing 50.
A gas inlet 26′ is formed in a tongue portion 60 of the swingarm 24′ to receive exhaust gases into the interior of the swingarm 24′. The tongue portion 60 is shaped similarly to the two mounting bosses 24A′ and is positioned therebetween. The tongue portion 60 is positioned generally at a central location along the pivot axis X, between the two halves of the forked pivot housing 50. Although the forked pivot housing 50 and the mounting bosses 24A′ are illustrated to be left-right symmetrical, they can be modified in alternate constructions to be asymmetrical, and the tongue portion 60 may or may not be centrally located along the pivot axis X. The gas inlet 26′ is in communication with a hollow portion 70 of the swingarm 24′ through the tongue portion 60, which itself is hollow, so that exhaust gases can enter the interior of the swingarm 24′. The exhaust gases can then exit the swingarm 24′ through the swingarm outlet (not shown in
In operation, exhaust gases from the engine pass through the header pipe, through the muffler 36, and through the intermediate pipe 48. The exhaust gases then enter the hollow portion 70 of the swingarm 24′ through the movable joint 40′ and the gas inlet 26′ at a location substantially coincident with the pivot axis X of the swingarm 24′. The gas inlet 26′ directs exhaust gas entry in a direction substantially perpendicular to the pivot axis X. The hollow portion 70 of the swingarm 24′ guides the exhaust gases to the swingarm outlet where the exhaust gases exit to the atmosphere. The exhaust system and swingarm pivot construction illustrated in
The swingarm 24″ includes a single mounting boss 24A″ that is substantially wider than either of the mounting bosses 24A′ of
The intermediate pipe 38″ extends alongside the tongue portion 60 of the swingarm 24″ and directs exhaust gases through a gas inlet 26″ into the tongue portion 60. Contrary to the gas inlet 26′ of
As shown in
Exhaust gases flow from the inlet 126 into the first pipe 201, which has a first section 201A within the first chamber 101 as shown in
From the fourth chamber 104, exhaust gases flow into the second pipe 202 (
The third and fourth pipes 203, 204 both receive exhaust gases from the first chamber 101. The third and fourth pipes 203, 204 both route exhaust gases from the first chamber 101 to the swingarm outlet 128. Respective first and second sections 203A, 203B, 204A, 204B extend between the first and third bulkheads 301, 303 and are perforated to allow a portion of the exhaust gases therein to escape to the second and third chambers 102, 103. Respective third portions 203C, 204C of the third and fourth pipes 203, 204 are not perforated and are configured to direct exhaust gases within the third and fourth pipes 203, 204 to the swingarm outlet 128 without flowing into the fourth chamber 104. The swingarm outlet 128 may be configured as a combined or joint outlet for the third and fourth pipes 203, 204 or as two separate and parallel outlets to discharge exhaust gases from the swingarm 124. In alternate constructions, only a single pipe may be provided to direct the flow of exhaust gases from the first chamber 101 to the outlet 128.
The second and third chambers 102, 103 function as noise cancellation chambers by allowing expansion and also interaction (mixing, wave cancellation, etc.) between multiple flows of exhaust gases. Although described in context above as allowing the escape of exhaust gases, the perforated portions of each pipe 201-204 also allow previously-escaped exhaust gases from all pipes 201-204 to be received back into the pipes 201-204 from the second and third chambers 102, 103. This creates many different possible paths for exhaust gases to flow from the inlet 126 to the outlet 128, allowing a great deal of mixing and noise cancellation. It should also be noted that, while the drawings illustrate two mixing chambers 102, 103, one, three or more separate chambers may be defined within the hollow space 130 to be in communication with the perforated sections of the pipes 201-204. The first and fourth chambers 101, 104 provide volumetric expansion and change of flow direction, but no mixing between separate flows of exhaust gases.
Similar to the swingarm 24 of
By providing the swingarm 124′ with the removable portion 404, the manufacturability of the interior components of the swingarm 124′ (i.e., the perforated pipes 201-204 and the bulkheads 301-303 and 305) is increased. For example, a casting process used to form the interior components can be simplified. The bulkheads 301-303 and 305 can be utilized as a base structure for receiving the fasteners 408 to couple the removable portion 404 to the main portion of the swingarm 124′. The hollow portion 130 is also made accessible as necessary by way of the removable portion 404.