1. Field of the Invention
The present invention relates to motorcycles, and more specifically, to a motorcycle equipped with a spark arrester for reduced emission into the atmosphere of smut, etc. contained in the exhaust gas.
2. Description of the Related Art
As disclosed in JP-A Hei 10-266828, for example, a conventional motorcycle may have a mesh of spark arrester inside its silencer in order to reduce emission into the atmosphere of smut, etc., contained in its exhaust gas. The spark arrester is designed to be inserted around an open end of a tail pipe inside a silencer, so that the exhaust gas passes through the spark arrester and then into the tail pipe. In this process, smut, etc. in the exhaust gas are captured by the spark arrester.
According to the motorcycle disclosed in JP-A Hei 10-266828, the silencer includes an outer tube which constitutes an outer wall of the silencer. The outer tube has a circular section, and the spark arrester is also tubular, having a circular section like the outer tube.
The smut, etc. contained in the exhaust gas are gradually accumulated in the spark arrester. Therefore, in order to extend a period of good operating condition in which the exhaust gas makes smooth passing through the spark arrester, it is desirable that the spark arrester has a large surface area.
The surface area of the spark arrester may be increased by increasing the spark arrester's diameter. In this case, however, the outer tube must be increased in its diameter in order to provide a sufficient distance between the spark arrester and the outer tube inner surface. In the above-described conventional motorcycle, the silencer outer tube has a circular section, which means increasing the outer tube diameter leads to an increased width of the motorcycle.
The surface area of the spark arrester may also be increased by increasing the spark arrester's length. In this case, however, the outer tube must be increased in its length in order to avoid interference between the spark arrester and other members disposed inside the outer tube (such as partitioning walls for dividing the inside space of the outer tube into a plurality of expansion chambers, and pipes for connecting the expansion chambers). Generally in motorcycles, a large number of components are disposed within a tight space. Increasing the length of the outer tube increases the difficulty of the layout of the other components. In addition, a longer outer tube must be supported with stronger members.
Preferred embodiments of the present invention provide a motorcycle which includes a spark arrester having an increased surface area without any undue increase in the length of silencer or the width of the motorcycle.
According to a preferred embodiment of the present invention, a motorcycle includes a rear wheel and a silencer provided on a side of the rear wheel. The silencer includes an outer tube; and a tubular spark arrester disposed inside the outer tube, with a longitudinal axis of the spark arrester oriented in a longitudinal direction of the outer tube. Further, in a sectional plane that is perpendicular or substantially perpendicular to the longitudinal direction of the outer tube and to the spark arrester, the outer tube has an outside dimension in a height direction that is greater than an outside dimension of the outer tube in a lateral direction, and the spark arrester has an outside dimension in the height direction that is greater than an outside dimension of the spark arrester in the lateral direction.
According to a preferred embodiment of the present invention, it is possible to increase the outside dimension of the spark arrester in the height direction, and therefore it is possible to increase the surface area of the spark arrester while reducing an increase in the outside dimension of the spark arrester in the lateral direction. Also, since it is possible to increase the surface area of the spark arrester, there is no need for increasing the length of the spark arrester, which means that it is possible to reduce increase in the length of the outer tube (i.e., the length of the silencer). Further, since it is possible to reduce an increase in the outside dimension of the spark arrester in the lateral direction, it is possible to reduce an increase in the outside dimension of the outer tube in the lateral direction (i.e., the silencer's outside dimension in the lateral direction), and consequently, it is possible to reduce an increase in the width of the motorcycle.
Preferably, the spark arrester has an elliptical sectional shape in the sectional plane. In this case, it is possible to increase the surface area of the spark arrester compared to those spark arresters which have a true-circle section of a diameter equal to the outside dimension of the spark arrester in the lateral direction.
Further preferably, the outer tube includes an opening in its rear portion; the silencer further includes a lid member which is mounted at the rear portion of the outer tube along an edge of the opening and supports the spark arrester inside the outer tube; and the opening is generally elliptical, having a greater dimension in the height direction than a dimension in the lateral direction. In this case, the arrangement provides improved mounting, over cases where the opening is polygonal, such that the lid member can be fastened to the rear portion of the outer tube around the opening, with uniform distribution of fastening forces regardless of positions where the rear portion and the lid member contact each other. The arrangement thus can prevent and minimize a potential gap development between the rear portion of the outer tube and the lid member.
Further, preferably, the outer tube includes an opening in its rear portion, and the silencer further includes a lid member mounted at the rear portion of the outer tube along an edge of the opening and supporting the spark arrester inside the outer tube. The lid member includes at least three mounting portions provided along an outer circumferential edge of the lid member for mounting to the rear portion of the outer tube, and two of the mounting portions which are spaced from each other in the height direction are spaced by a distance greater than a distance between two of the mounting portions which are spaced from each other in the lateral direction. When the motorcycle is running, concomitant up-down movements generate a moment which acts from the spark arrester to the lid member. However, the lid member is supported at the rear portion of the outer tube with mounting portions which are apart from each other by a large distance. The arrangement thus reduces the load acting on each mounting portion, and thereby increases mounting strength of the spark arrester assembly.
Preferably, the outer tube includes an opening in its rear portion, and the opening has a greater dimension in the height direction than a dimension of the opening in the lateral direction. In this case, the arrangement makes it easy to insert the spark arrester through the opening.
Further preferably, the outer tube includes, in its inside space, a first expansion chamber with the spark arrester disposed therein; a second expansion chamber adjacent to the first expansion chamber; a partitioning wall partitioning the first expansion chamber and the second expansion chamber from each other; and a pipe extending in the longitudinal direction of the outer tube and penetrating the partitioning wall. With this arrangement, at least a portion of the spark arrester and the pipe overlap each other when the pipe and the spark arrester are viewed from the longitudinal direction. In this case, exhaust gas from the pipe hits and diffuses on the spark arrester. The arrangement reduces the concentrated flow of exhaust gas through a specific location in the spark arrester, thereby maintaining a good operating condition of the spark arrester for a much longer period of time.
Further, preferably, the pipe is in the height direction from the spark arrester when the pipe and the spark arrester are viewed from the longitudinal direction. In this case, the arrangement makes it possible to increase the area of overlap region made by the pipe and the spark arrester when the pipe and the spark arrester are viewed from the longitudinal direction.
Preferably, the spark arrester includes a front wall portion arranged to not allow exhaust gas to flow through, and at least a portion of the front wall portion opposes an end of the pipe in the longitudinal direction. In this case, exhaust gas from the pipe hits and diffuses further on the front wall portion of the spark arrester.
Further preferably, the outer tube and the spark arrester are disposed coaxially with each other. In this case, the arrangement reduces such regions in the outer circumferential surface of the spark arrester having an excessively small distance to the inner surface of the outer tube, and those regions having an unnecessarily large distance to the inner surface of the outer tube as well.
Further, preferably, the spark arrester preferably has a sectional shape in the sectional plane, relevant to a sectional shape of the outer tube in the sectional plane. In this case, the arrangement reduces, further reliably, such regions in the outer circumferential surface of the spark arrester having an excessively small distance to the inner surface of the outer tube, and those regions having an unnecessarily large distance to the inner surface of the outer tube as well. The arrangement also makes it possible to increase the sectional shape in the sectional plane while maintaining the function as a spark arrester, thereby enabling an increase in the surface area of the spark arrester.
Preferably, the sectional shape of the spark arrester is similar to the sectional shape of the outer tube. In this case, the arrangement reduces, further reliably, such regions in the outer circumferential surface of the spark arrester having an excessively small distance to the inner surface of the outer tube and those regions having an unnecessarily large distance to the inner surface of the outer tube as well.
Further preferably, the spark arrester and the outer tube are spaced from each other in the height direction by a distance which is equal to a distance between the spark arrester and the outer tube in the lateral direction. In this case, the arrangement reduces, further reliably, such regions in the outer circumferential surface of the spark arrester having an excessively small distance to the inner surface of the outer tube and those regions having an unnecessarily large distance to the inner surface of the outer tube as well.
It should be noted here that the expression “a silencer provided on a side of the rear wheel” means that the silencer does not overlap a lateral (width) centerline of the rear wheel in a plan view, but does not require anything further.
The expression “outside dimension of the outer tube in the height direction . . . in the sectional plane” is the longest of the line segments which could be drawn in a height direction (up-down direction) in the sectional plane, to connect a point on the outline of the outer tube in the plane with another. Also, the expression “outside dimension of the outer tube in the lateral direction . . . in the sectional plane” is the longest of the line segments which could be drawn in a lateral direction (left-right direction) in the sectional plane, to connect a point on the outline of the outer tube in the plane with another. The same interpretations should be applied to the expressions “outside dimension of the spark arrester in the height direction . . . in the sectional plane” and the expression “outside dimension of the spark arrester in the lateral direction . . . in the sectional plane.”
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
Referring to
The motorcycle frame 12 includes a head pipe 14, a main frame 16 and a seat frame 18. The head pipe 14 is at a forefront portion of the motorcycle frame 12. The main frame 16 extends from the head pipe 14 in an obliquely rearward and downward direction. The main frame 16 includes a left-and-right pair of front frames 16a, and a left-and-right pair of rear frames 16b. The front frames 16a are connected with the head pipe 14. Each of the rear frames 16b extends rearward from a corresponding one of the front frames 16a, then curves and extends downward. The front frame 16a includes an upper tube 16c which connects with an upper portion of the head pipe 14, and a lower tube 16d which connects with a lower portion of the head pipe 14. The upper tube 16c and the lower tube 16d are arranged substantially in a fore-aft direction. The seat frame 18 supports a seat 30 (to be described later) from below.
As shown in
A fuel tank 28 is disposed behind the handle bar 22. Behind the fuel tank 28, there is provided a seat 30 for the rider and a passenger to ride on. In the present preferred embodiment, the seat 30 preferably includes a front seat 30a for the motorcycle rider, and a rear seat 30b disposed behind the front seat 30a for the passenger, for example. Below the fuel tank 28, an engine 32 is disposed. The engine 32 is suspended by the main frame 16.
A rear wheel 34 is disposed behind the engine 32. Referring to
Referring to
There may be a gap between the tube portion 36a of the swing arm 36 and the pivot supports 40a, 40b due to manufacturing tolerance. In the present preferred embodiment, the right pivot support 40b is fixed to the rear frame 16b by welding, and there may be a gap between the tube portion 36a of the swing arm 36 and the pivot support 40b due to welding tolerance. In the motorcycle 10, a shim 44 is preferably used to compensate for such a manufacturing tolerance.
As shown in
As shown in
The engine 32 is connected with exhaust equipment 46. The exhaust equipment 46 releases exhaust gas from the engine 32 in a rearward direction of the motorcycle 10. The exhaust equipment 46 includes an exhaust pipe 48 and a silencer 50. The exhaust pipe 48 is connected with the engine 32, to let the exhaust gas flow to the rear portion of the motorcycle 10. The silencer 50 is connected with the exhaust pipe 48, allows the exhaust gas to expand and then exit in the rearward direction of the motorcycle 10. In the present preferred embodiment, the exhaust pipe 48 has its forward end connected with the cylinder head 32c, and extends in an obliquely downward and rearward direction in front of the cylinder head 32c and the cylinder block 32b. Then, the exhaust pipe 48 extends in a rearward direction near a lower portion of the crank case 32a. Thereafter, the exhaust pipe 48 bends upward and extends further. The exhaust pipe 48 ends with its rear end inside the silencer 50.
Referring to
As shown in
As shown in
The outer tube 54 constitutes an outer wall of the silencer 50. The outer tube 54 extends in the fore-aft direction of the motorcycle 10, and is disposed along the rear wheel 34. The outer tube 54 is longitudinally positioned (so that a longitudinal centerline C of the outer tube 54 extends (in Direction DL in
Referring to
Referring to
The spark arrester 66 is disposed inside the outer tube 54, and reduces emission into the atmosphere of smut, etc. contained in the exhaust gas. The spark arrester 66 is tubular, and is longitudinally positioned (so that a longitudinal centerline C of the spark arrester 66 extends) in parallel or substantially in parallel to the longitudinal direction of the outer tube 54.
As shown in
Referring also to
The gas passage portion 66a includes a mesh-structured member. Exhaust gas flowing inside the outer tube 54 passes through the gas passage portion 66a and then enters the tail pipe 70. As shown in
Referring also to
As shown in
Referring to
As shown in
As has been mentioned earlier, the spark arrester 66 and the lid member 68 are fixed to each other by welding, for example, and the lid member 68 and the tail pipe 70 are fixed to each other also by welding, for example. Therefore, the spark arrester 66, the lid member 68 and the tail pipe 70 can be handled as a single piece when assembling/disassembling the spark arrester 66 to/from the outer tube 54.
As shown in
Also, an outside dimension W3 of the spark arrester 66 in the height direction (Direction D1) in the sectional plane is greater than an outside dimension W4 of the spark arrester 66 in the lateral direction (Direction D2) in the sectional plane. Further, in the sectional plane, the spark arrester 66 has an outer circumference longer than an outer circumference of a true circle which has a diameter of the outside dimension W4. In the present preferred embodiment, the spark arrester 66 preferably has an elliptical section in the sectional plane. In this arrangement, the major axis of the elliptical section is the outside dimension W3 whereas its minor axis is the outside dimension W4.
Also, as shown in
The outer tube 54 and the spark arrester 66 are on the same, common centerline C, i.e., they are coaxial with each other. In other words, the center of the outer tube 54 in the height direction (Direction D1) and the lateral direction (Direction D2), and the center of the spark arrester 66 in the height direction (Direction D1) and the lateral direction (Direction D2) are located at the same position.
It should be noted here that in the present preferred embodiment, the outer tube 54 is disposed with its rear tipped up to a higher position than its front, so the longitudinal direction (Direction D1) of the outer tube 54 is slanted with respect to the up-down direction of the motorcycle 10. On the other hand, the lateral direction (Direction D2) of the outer tube 54 is the same as the lateral direction of the motorcycle 10. Note, here, that the lateral direction (Direction D2) of the outer tube 54 is perpendicular or substantially perpendicular to both the longitudinal direction of the outer tube 54 and the height direction (Direction D1). Therefore, in an arrangement where the outer tube 54 is disposed obliquely so that its rear end is more outward in the width direction of the motorcycle 10, the lateral direction (Direction D2) of the outer tube 54 is slanted with respect to the width direction of the motorcycle 10.
As shown in
Also, as shown in
Referring now to
The front lid member 76 is fixed to a front edge of the circumferential wall portion 60 in order to close the outer tube 54 from the front. The front lid member 76 includes a through-hole (not illustrated), through which the exhaust pipe 48 extends rearward inside the outer tube 54.
The cover 82 is attached to the rear wall portion 62 via the support members 78, 80 in order to cover the outer tube 54 from behind. Specifically, as shown in
The protector 84 is attached to an outer surface of the circumferential wall portion 60 in order to cover the outer tube 54 from laterally outer side of the motorcycle 10.
Also, as shown in
The exhaust pipe 48 has its rear end opening inside the expansion chamber S1, so exhaust gas from the exhaust pipe 48 expands first in the expansion chamber S1. The partitioning wall 90 which partitions the expansion chamber S2 and the expansion chamber S1 from each other includes a hole 90a which penetrates the partitioning wall 90, so the exhaust gas in the expansion chamber S1 flows through the hole 90a, to the expansion chamber S2. In the present preferred embodiment, a space enclosed by the partitioning wall 90, the front lid member 76 and the circumferential wall portion 60 is the expansion chamber S2. Inside the outer tube 54 a pipe 94 is disposed. The pipe 94, which extends longitudinally of the outer tube 54, penetrates the partitioning wall 90, and the partitioning wall 92 which partitions the expansion chamber S1 and the expansion chamber S3 from each other.
As shown in
Particularly in the present preferred embodiment, when the pipe 94 and the spark arrester 66 are viewed from the longitudinal direction, the pipe 94 is located at a lower position than the spark arrester 66 in the height direction (Direction D1). The spark arrester 66 preferably has an elliptical section as described earlier, with its major axis oriented in the height direction (Direction D1). In this arrangement, therefore, it is possible to have an increased area of the overlap region (Region A in
According to the motorcycle 10 described so far, it is possible to increase the outside dimension of the spark arrester 66 in the height direction (Direction D1), and therefore it is possible to increase the surface area of the spark arrester 66 while reducing an increase in the outside dimension of the spark arrester 66 in the lateral direction (Direction D2). Since it is possible to increase the surface area of the spark arrester 66, there is no need for increasing the length of the spark arrester 66, which means that it is possible to reduce an increase in the length of the outer tube 54 (i.e., the length of the silencer 50) which holds the spark arrester 66 therein. Also, since it is possible to reduce an increase in the outside dimension of the spark arrester 66 in the lateral direction (Direction D2), it is possible to reduce an increase in the outside dimension of the outer tube 54 in the lateral direction (Direction D2) (i.e., the width of the silencer 50), and consequently, it is possible to reduce an increase in the width of the motorcycle 10. Also, since it is possible to reduce an increase in the width of the silencer 50, it is now possible to an increase the volume of the side case 52L which is disposed on the side of the silencer 50.
In a sectional plane including the height direction (Direction D1) and the lateral direction (Direction D2), the spark arrester 66 preferably has an elliptical sectional shape. Therefore, it is possible to increase the surface area of the spark arrester 66 compared to a spark arrester which has a true-circle section with a diameter equal to the outside dimension W4 of the spark arrester 66 in the lateral direction (Direction D2). Also, in cases where the surface area required of the spark arrester 66 is no more than the surface area of a true circle spark arrester, the spark arrester 66 can have a smaller outside dimension in the lateral direction (Direction D1) than the true circle spark arrester.
The opening 64 in the outer tube 54 is substantially elliptical, with its dimension in the height direction (Direction D1) being greater than the dimension in the lateral direction (Direction D2). This provides more uniform distribution of tightening forces from the bolts 72 in the outer wall portion 62a along the edge of the opening 64 than in cases where an opening 64 is preferably formed in a polygonal shape. The arrangement thus can prevent and minimize a potential gap development between the opening 64 and the lid member 68.
The lid member 68 preferably includes four mounting holes 68d, for example, along the outer circumferential edge of the lid member 68 for mounting to the outer wall portion 62a. In this arrangement, two of the mounting holes 68d which are positioned along the height direction (Direction D1) are spaced from each other by a distance E1, which is greater than a distance E2 between two mounting holes 68d which are positioned along the lateral direction (Direction D2). Since the spark arrester 66 has a cantilever structure, the lid member 68 is subject to a moment from the spark arrester 66 as the motorcycle 10 moves in up and down directions. However, by making the distance E1 greater than the distance E2, the arrangement reduces the load acting on each mounting hole 68d even under such a moment, and increases mounting strength of the spark arrester assembly 56.
The opening 64 in the outer tube 54 has a dimension in the height direction (Direction D1), which is greater than the dimension of the opening 64 in the lateral direction (Direction D2). The arrangement makes it easy to insert the spark arrester 66 through the opening 64.
When the pipe 94 and the spark arrester 66 are viewed from a longitudinal direction, at least a portion of the spark arrester 66 overlaps the pipe 94. Therefore, exhaust gas from the pipe 94 hits and diffuses the spark arrester 66. The arrangement reduces the concentrated flow of exhaust gas through a specific location in the spark arrester 66, thereby maintaining a good operating condition of the spark arrester 66 for a much longer period of time.
When the pipe 94 and the spark arrester 66 are viewed from a longitudinal direction, the pipe 94 is in the height direction (Direction D1) from the spark arrester 66. The arrangement makes it possible to increase the area of overlap region made by the pipe 94 and the spark arrester 66 when the pipe 94 and the spark arrester 66 are viewed from a longitudinal direction.
The front wall portion 66b of the spark arrester 66 is partially opposed to the end of the pipe 94 in the longitudinal direction of the outer tube 54. With this arrangement, the front wall portion 66b is made of a material which does not allow exhaust gas to flow through. Therefore, exhaust gas from the pipe 94 hits and diffuses further on the front wall portion 66b of the spark arrester 66.
The outer tube 54 and the spark arrester 66 are disposed coaxially with each other. The arrangement reduces such regions in the outer circumferential surface of the spark arrester 66 having an excessively small distance to the inner surface of the outer tube 54, and those regions having an unnecessarily large distance to the inner surface of the outer tube 54 as well.
In the sectional plane which includes the height direction (Direction D1) and the lateral direction (Direction D2), the spark arrester 66 has a sectional shape which is relevant to the sectional shape of the outer tube 54 in this sectional plane. The arrangement makes it possible to further reduce such regions in the outer circumferential surface of the spark arrester 66 having an excessively small distance to the inner surface of the outer tube 54, and those regions having an unnecessarily large distance to the inner surface of the outer tube 54 as well. The arrangement also makes it possible to increase the sectional shape in the sectional plane while maintaining the function as a spark arrester, enabling increase in the surface area of the spark arrester.
It should be noted here that the present invention is not limited to the above-described motorcycle 10, but may be varied in many ways. For example, in the preferred embodiment described above, the lid member 68 preferably includes four mounting holes 68d, for example. However, the number of the mounting holes 68d may be three, as in a silencer 50a shown in
In the lid member 68A, two mounting holes 68d which are positioned along the height direction (Direction D1), are spaced from each other by a distance E3, which is greater than a distance E4 between two mounting holes 68d which are positioned in the lateral direction (Direction D2). Therefore, even if the moment is acting from the spark arrester to the lid member as the motorcycle moves in up-down directions, the arrangement decreases the load acting on each individual mounting hole 68d, so the arrangement increases mounting strength of the spark arrester assembly.
Also, as shown in
Further, the two sectional shapes may be like configurations as exemplified by a silencer 50b in
In the preferred embodiment described earlier, the outer tube and the spark arrester both preferably have elliptical sectional shapes. However, the sectional shape of the outer tube and of the spark arrester is not limited to elliptical. The shape may be generally polygonal as in a silencer 50c shown in
As shown in
Further, a spark arrester assembly 56a may be used which includes a spark arrester 66A as shown in
By adding the mesh 66i as described, the arrangement increases the area of mesh within the spark arrester 66A. Since an increased area of mesh decreases resistance in airflow, the spark arrester 66A obtained from the arrangement achieves an increased performance. As a result, the spark arrester 66A can have a decreased length and/or diameter.
Also, since the front wall portion 66h includes the tubular portion 66j and has a burring shape, the arrangement prevents sparks in the exhaust gas from hitting the mesh 66i directly. As a result, sparks are not concentrated in any specific portion of the mesh 66i, so the arrangement reduces deterioration and clogging of the mesh 66i.
Further, the burring shape in the front wall portion 66h ensures sufficient strength of the spark arrester 66A.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2009-239535 | Oct 2009 | JP | national |
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Number | Date | Country |
---|---|---|
10-266828 | Oct 1998 | JP |
2001164920 | Jun 2001 | JP |
Number | Date | Country | |
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20110088967 A1 | Apr 2011 | US |