This invention relates to an internal combustion engine carried on a motorcycle, and more particularly to arrangement of an internal combustion engine and accessories on a vehicle body frame and arrangement of a rotary shaft and a shift drum in a transmission provided in the internal combustion engine.
Japanese Patent Laid-open No. Sho 62-25290 discloses a conventional internal combustion engine carried on a motorcycle, a main shaft of a transmission is disposed rearwardly of a crankshaft, and a countershaft of the transmission is disposed rearwardly of the main shaft. Further, a pivot shaft on which a swing arm for supporting a rear wheel for rotation thereon is supported for rocking motion is disposed rearwardly of the countershaft. In other words, the shafts are all disposed at the substantially same height. The countershaft is an output power shaft, and the rear wheel is driven through a rear wheel driving sprocket wheel provided on the countershaft and a chain extending around the sprocket wheel. The countershaft is disposed substantially on a forward extension line of a line interconnecting the axle of the rear wheel and the pivot shaft of the swing arm so that no irrational interference may occur between the rocking motion of the swing arm and rocking motion of the chain.
Also a conventional example is available wherein a cartridge type transmission is formed using the rotary shaft arrangement described above. In this instance, the shift drum is provided below an intermediate location between the main shaft and the countershaft.
With the arrangement of the conventional transmission shafts described above, since the distance between the crankshaft and the countershaft is great, the position of the pivot shaft of the swing arm is retracted inevitably. If it is considered that the position of the crankshaft and the position of the rear wheel axle are fixed, then if the distance between the crankshaft and the countershaft is great, the distance between the pivot shaft of the swing arm and the rear wheel axle is small. In other words, it cannot be avoided to form the swing arm short. Where the swing arm is short, the rocking angle of the switching arm with respect to the same upward and downward oscillation is great, and a burden is imposed on a shock absorbing structure. Further, where the rocking angle is equal, if the swing arm is short, then the structure cannot sufficiently absorb great upward and downward oscillation of the rear wheel. Furthermore, if the swing arm is formed longer while the conventional transmission shaft arrangement is maintained, then the distance between the front and rear wheels increases.
From the reason described above, it is demanded to decrease the distance in the forward and backward direction between the crankshaft and the countershaft as much as possible to advance the pivotally supporting point of the swing arm on the vehicle body frame thereby to make the length of the swing arm great and sufficiently absorb upward and downward oscillation of the rear wheel to achieve stabilization of the vehicle body.
The present invention solves the problem described above by providing a motorcycle comprising an internal combustion engine supported on a vehicle body frame and including a crankshaft extending in leftward and rightward directions of a vehicle body, a swing arm supported for pivotal motion on the vehicle body frame, a sprocket wheel provided on the internal combustion engine for driving a rear wheel supported for rotation at a rear end portion of the swing arm, and a transmission forming part of the internal combustion engine for transmitting rotational motion of the crankshaft to the sprocket wheel. The transmission is a cartridge type transmission, and the internal combustion engine is disposed on the vehicle body frame such that a rear portion of the cartridge type transmission is positioned above the pivotally supporting point of the swing arm.
Since the present invention has such a configuration as described above, the pivotally supporting point of the swing arm can be advanced with respect to the internal combustion engine, and the movable range of the rear portion of the swing arm is increased and the variation of the posture of the vehicle body can be reduced. Further, where the transmission is formed as a cartridge type transmission, it is easier to take out the rotary shafts and gear section of the transmission, and inspection and replacement of a part of the transmission are facilitated.
The cartridge type transmission includes a main shaft, a countershaft, and a shift drum parallel to the crankshaft, and in a state wherein the cartridge type transmission is carried on the vehicle, the countershaft is positioned below the main shaft and the shift drum is disposed rearwardly of the main shaft, and a driving sprocket wheel for driving the rear wheel is provided on the countershaft.
Since the present invention has such a configuration as described above, a free space is formed below the shift drum rearwardly of the countershaft. Thus, by disposing the pivot shaft of the swing arm in the free space, the pivotally supporting point of the swing arm can be advanced with respect to the internal combustion engine.
Further, a motorcycle includes an internal combustion engine supported on a vehicle body frame and including a crankshaft extending in leftward and rightward directions of a vehicle body, a swing arm supported for pivotal motion on the vehicle body frame, a sprocket wheel provided on the internal combustion engine for driving a rear wheel supported for rotation at a rear end portion of the swing arm, and a transmission forming part of the internal combustion engine for transmitting rotational motion of the crankshaft to the sprocket wheel. The internal combustion engine is disposed on the vehicle body frame such that a gear position detection apparatus for detecting a rotational position of a shift drum provided in the transmission is positioned above the pivotally supporting point of the swing arm.
Since the present invention has such a configuration as described above and the swing arm is disposed below the gear position detection apparatus, the swing arm serves as a barrier and prevents such solid matter as a stone leaping up from the road surface during traveling of the vehicle from colliding with the gear position detection apparatus. Consequently, protection of the sensor can be anticipated.
a) is an enlarged plan view of a gear shift position detection apparatus.
b) is an enlarged plan view of a gear shift position detection apparatus.
a) is an enlarged plan view of a resilient contact member, which is a counterpart member of the gear shift position detection apparatus.
b) is an enlarged plan view of a resilient contact member, which is a counterpart member of the gear shift position detection apparatus.
Referring to
Referring to
Rotational driving of the camshaft 8 for operating the intake and exhaust valves 9 is performed through a driven sprocket wheel 11 provided at an end of the camshaft 8, a driving sprocket wheel 12 provided on the crankshaft 7, and a timing chain 13 extending between and around the driven sprocket wheel 111 and the driving sprocket wheel 12. The camshaft 8 is driven to rotate at a speed of rotation equal to one half that of the crankshaft 7 so that, while the crankshaft 7 makes two rotations, each of the intake and exhaust valves 9 is opened and closed once. It is to be noted that an ignition plug 14 is mounted on the cylinder head 2 at a position at which it is opposed to a combustion chamber at an upper portion of each of the cylinder holes.
The crankshaft 7 is disposed in the crankcase 3. The crankshaft 7 is supported for rotation on the crankcase 3 through a journal bearing section 15, and a primary driving gear 16 is attached to a position of the crankshaft 7 near to the right side end. The primary driving gear 16 transmits power of the crankshaft 7 to a main shaft 22 of a transmission. It is to be noted that reference numeral 17 denotes a generator.
Referring to
As shown in
Referring to
Rotational driving force of the crankshaft 7 is transmitted to the main shaft 22 through the meshing engagement between the primary driving gear 16 provided on the right end side of the crankshaft 7 and the primary driven gear 29 on the main shaft 22 and an engaging and disengaging action of the multiple disk clutch 27 by operation of the hydraulic operation apparatus 28.
The countershaft 23 is supported at the right end thereof for rotation on the transmission holder 21 through a bearing 30 and is closed up at an end portion thereof with the transmission holder 21. Meanwhile, the countershaft 23 is supported at the left end thereof on the crankcase 3 through a bearing 31 and projects outwardly at an end portion thereof through the crankcase 3. A rear wheel driving sprocket wheel 32 is attached to the projecting end portion of the countershaft 23.
Six gears M1 to M6 are provided on the main shaft 22 while six gears C1 to C6 are provided at opposing positions to the gear wheels on the countershaft 23 and normally held in meshing engagement with the gear wheels. By movements of shift forks 41, 42, and 43 upon rotation of the shift drum 24, one of combinations of the gear wheels of the above-described transmission gear group G, which normally mesh with each other, is selected so that rotation of the main shaft 22 is transmitted at a desired transmission gear ratio to the countershaft 23.
The driving force transmitted to the countershaft 23 is transmitted to a rear wheel 108 (
The shift drum 24 disposed rearwardly of the main shaft 22 is supported at the opposite end portions thereof on the lower case 3B of the crankcase and the transmission holder 21 through bearings 34 and 35, respectively, as shown in
Referring to
The shift forks 41, 42, and 43 are fitted for sliding movement along the guide shafts 36 and 37 through through-holes at boss portions thereof, and sliding pins 41a, 42a, and 43a are formed at the boss portions of the shift forks 41, 42, and 43 and engaged with the three lead grooves 49 provided on the outer periphery of the shift drum 24. Further, the shift forks 41, 42, and 43 have bifurcated portions 41b, 42b, and 43b formed at end portions thereof, and the bifurcated portions are individually held in engagement with grooves provided on predetermined shift gear wheels of the transmission gear group G. The bifurcated portion 41b of the shift fork 41 engages with a circumferential groove 52 between the shift gears M3 and M4 shown in
In
In
The shift apparatus section shown in
The other gear position detection apparatus is a “neutral position detection apparatus 45”. The neutral position detection apparatus 45 is a detection apparatus attached to a lower case rear wall face portion 48 of the lower case 3B corresponding to an outer peripheral portion of the right side of the shift drum 24 such that a head portion thereof projects (
Now, details of the gear shift position detection apparatus 44 are described.
The gear shift position detection apparatus 44 includes a body portion 79 made of a phenol resin and has a plurality of terminals 71 (seven in the present embodiment) provided on one side thereof as shown in
The resilient contact member 70 of
When rotation of the stopper plate 47 stops at a predetermined gear shift position during rotation of the shift drum 24, through contact of the contact portion 74 with a predetermined one of the terminals 71 corresponding to the rotation stopping position, energization through the terminal 71 is performed. Consequently, a signal corresponding to the predetermined gear shift position is transmitted through the conductor 72 connected to the terminal 71 to a display section of an instrument panel not shown at a front portion of the vehicle body so that the display section is lit to display the signal so that the predetermined gear shift position is recognized by the rider.
Now, the neutral position detection apparatus 45 is described.
As seen in
The detection pin 84 is movable in an axial direction relative to the body portion 80 in the hollow shaft portion 86 of the body portion 80 and is biased by a spring member 91 disposed in the body portion 80 such that an end portion thereof normally projects outwardly through a flange portion 84b thereof. When the end portion is pushed in from the outside, the inner end 84a is brought into contact with the contact plate 88 to allow energization so that a signal is transmitted from the conductor connecting portion 90 through a conductor not shown to the display section disposed on the instrument panel at a front portion of the vehicle body. Consequently, the display section is lit to display the signal. This lighting display is different from the lighting display of the neutral position by the gear shift position detection apparatus 44, and the display of the neutral position by the neutral position detection apparatus 45 is light to display clearly at a position at which the rider is most readily to take notice. It is to be noted that reference 92 denotes an O-snap ring, 93 a sliding guide member made of a resin, and 94 a spring receiving member made of a resin.
The contact of the detection pin 84 of the neutral position detection apparatus 45 with the cam face 82 is performed such that the detection pin 84 contacts in a perpendicular direction with the cam face 82. In particular, the neutral position detection apparatus 45 is attached such that the detection pin 84 extends perpendicularly to the cylindrical surface of the shift drum 24, that is, it is directed to the axial line of the shift drum as viewed in a side elevation (
Now, the attaching position of the internal combustion engine E and the attaching position and the attaching structure of the neutral position detection apparatus 45, which is one of the gear position detection apparatus, are described from a point of view of the overall structure of the vehicle body of the motorcycle. The motorcycle according to the present embodiment includes, as shown in
Front end portions of the pair of frames forming the main frame 100 are connected to a head pipe 101, and a steering shaft 102 is attached to the head pipe 101. A handle bar 103 is secured to an upper portion of the steering shaft while a front fork 104 is attached to a lower portion of the steering shaft, and a front wheel 105 is supported on the front fork 104.
At a position a little below a curved portion 112 from which the rear portion of the main frame 100 is directed downwardly, a swing arm 106 is supported for rocking motion by a swing arm pivot 107 between the pair of frames 100A and 100B, which form the main frame 100, in such a state that a front end portion is sandwiched. A rear wheel 108 serving as a driving wheel is supported for rotation between bifurcated rear end portions of the swing arm 106. It is to be noted that reference numeral 109 denotes a damper, and 110 a seat.
A fuel tank 111 is attached to an upper portion of the main frame 100, which extends forwardly and a little upwardly to extend across the main frame 100. The internal combustion engine E is carried in a space surrounded by the portion of the main frame 100 extending forwardly and a little upwardly, a lower portion of the main frame 100, and the curved portion 112 of a rear portion of the main frame 100, which is curved downwardly, such that the cylinder head section thereof is directed forwardly obliquely upwards. The cartridge type transmission 19 is formed at a rear portion of the crankcase 3. In the carried state, the cartridge type transmission 19 is positioned closely to the curved portion 112 of the main frame 100, and part of a rear portion of the cartridge type transmission 19 is positioned above the swing arm pivot 107. In the cartridge type transmission 19, the countershaft 23 is disposed below the main shaft 22 while the shift drum 24 is disposed rearwardly of the main shaft 22.
Since no rotary shaft exists at a position rearwardly of the countershaft 23 below the shift drum 24, the case wall face of the rear portion of the transmission case section 20 is curved to go round downwardly and a little forwardly at the portion to form a recessed portion. Since the swing arm pivot 107 is disposed at the location, the pivotally supporting point of the swing arm can be advanced when compared with that of a conventional transmission, which includes arrangement of a rotary shaft. Consequently, the length of the swing arm can be increased, and the range of the rocking motion of the swing arm can be increased to decrease the variation of the posture of the vehicle body.
In the transmission case section 20 occupying the position close to the curved portion 112 at the rear portion of the main frame 100, which is directed downwardly, the neutral position detection apparatus 45 with respect to the shift drum 24 disposed at a rear portion in the transmission case section 20 is attached to the lower case rear wall face portion 48 of the lower case 3B of the crankcase 3 such that the head portion of the apparatus is directed rearwardly of the vehicle body and a little downwardly and projects outwardly, and the attaching position is positioned above the swing arm pivot 107. Consequently, the swing arm serves as a barrier and prevents such a solid matter as a stone leaped up from the road surface during traveling of the vehicle from colliding with the gear position detection apparatus.
As described in detail above, in the motorcycle of the present invention, the transmission, which forms part of the internal combustion engine E, is formed as a cartridge type transmission 19, and the internal combustion engine is disposed on the vehicle body frame such that, in a state wherein the cartridge type transmission 19 is carried on the vehicle, the countershaft 23 is disposed below the main shaft 22 while the shift drum 24 is disposed rearwardly of the main shaft 22 and the swing arm pivot 107 is disposed in the recessed portion of the case wall face of the rear portion of the transmission case section 20, which is curved to go around downwardly and a little forwardly, such that the rear portion of the cartridge type transmission 19 is positioned above the pivotally supporting point of the swing arm. Consequently, the pivotally supporting point of the swing arm can be advanced with respect to the internal combustion engine, and the movable range of the rear portion of the swing arm is increased and the variation of the posture of the vehicle body can be reduced. Further, where the transmission is formed as a cartridge type transmission, inspection and replacement of a part of the transmission are facilitated.
Further, since the internal combustion engine is disposed on the vehicle body frame such that the gear position detection apparatus for detecting the rotated position of the shift drum provided in the transmission is positioned above the pivotally supporting point of the swing arm, the swing arm is disposed below the gear position detection apparatus. Consequently, the swing arm serves as a barrier and prevents such a solid matter as a stone leaped up from the road surface during traveling of the vehicle from colliding with the gear position detection apparatus. Consequently, protection of the sensor can be anticipated.
While the invention has been described in particular embodiments, it is to be understood that the words which have been used are words of description rather than limitation and that changes within the purview of the appended claims may be made without departing from the true scope and spirit of the invention in its broader aspects.
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2003-155356 | May 2003 | JP | national |
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