The present invention relates to a motorization unit for manual stage and manual stage having motorization unit, and particularly to a motorization unit which is attached to a manual stage for manually moving a sliding component or a fixed component and automatically moves the sliding component or the fixed component and a manual stage equipped with this motorization unit.
For example, electric/electronic devices such as a CCD camera and a sensor, optical devices such as a lens and a microscope, and illumination devices such as an LED, need positional adjustment for positioning or focusing when attaching them in some cases. Moreover, after attaching them, their positions need to be further adjusted finely in some cases. The above-described electric/electronic devices, optical devices, illumination devices and the like are installed on a mechanical element called a “stage” in general for positional adjustment or fine adjustment. In this specification, devices requiring the positional adjustment or fine adjustment for positioning or focusing are collectively called “precision devices”.
Among these stages, those moving the precision device by a control knob operation by a user are called “manual stages” and they are composed of a sliding component, a fixed component and a control knob. This manual stage is a device in which the sliding component is coupled to the fixed component via a sliding mechanism, and the sliding component is moved with respect to the fixed component by rotating operation of the control knob provided on the sliding component or the fixed component around its shaft in order to perform the positional adjustment of the precision device. This manual stage includes, for example, a dovetail groove stage, a feed-screw stage, a linear-ball type stage, a cross-roller type stage, a simplified ball type stage, a dovetail groove slide-rail type stage and the like depending on the sliding mechanism. Moreover, the stages have various styles according to a purpose of use and in the case of the dovetail groove stage, for example, an X-axis dovetail groove stage sliding in one direction, an XY-axis dovetail groove stage sliding in two directions substantially orthogonal to each other, a Z-axis dovetail groove stage sliding in a vertical direction and the like are included.
The manual stage performs positional adjustment of a precision device by moving the sliding component with respect to the fixed component by the driving mechanism. This driving mechanism includes, for example, a rack-and-pinion used mainly in a dovetail groove stage, a male-threaded rod and a female-threaded cylinder used mainly in a feed-screw stage and the like. Moreover, as the driving mechanism, an automatic stage or an electric stage operated automatically or electrically, not manually, is included.
The precision device is attached to a precision device attaching hole provided on an upper side of the sliding component in the stage by a fastening tool. Moreover, the fixed component of the stage is fixed to a base by screwing the fastening tool into a base fixing hole. This manual stage is fixed at an arbitrary position on the fixed component by tightening a sliding lock screw provided on the sliding component and can move on the fixed component by loosening this sliding lock screw.
With reference to FIG. 2 of Patent Literature 1, a driving mechanism for a rack-and-pinion type manual stage is described. The driving mechanism according to a rack and a pinion gear is a driving mechanism in which a rack (reference numeral 13 in FIG. 2 of Patent Literature 1) fixed to a sliding component or a fixed component is engaged with a pinion gear (reference numeral 14 of the same) in which a control knob and a revolving shaft are connected to be identical and which is supported by a fixed component or a sliding component, and upon rotation of the control knob (reference numeral 9 of the same), the pinion gear interlockingly rotates to move on the rack and the sliding component slides with respect to the fixed component. That is, this is the driving mechanism in which the rack and the pinion gear are operated by rotationary driving the control knob. Combined with a sliding mechanism referred to as a dovetail groove type stage, to be described below, the rack-and-pinion-type manual stage is a driving mechanism which moves about 18 mm in one turn of the control knob and is suitable when a quick, wide motion is needed.
With reference to FIG. 22 of Patent Literature 1, a driving mechanism for a feed-screw-type manual stage is described. A feed-screw-type driving mechanism is a driving mechanism for moving a sliding component with respect to a fixed component by engaging a female-threaded cylinder (reference numeral 306 in FIG. 22 of Patent Literature 1) connected to a rear face of a sliding component to which a precision device is mounted with a male-threaded rod (reference numeral 307 of the same) penetrating a block fixed to the fixed component connected to a base, and rotating the male-threaded rod through operation of a control knob (reference numeral 309 of the same). That is, this is the driving mechanism in which the female-threaded cylinder and the male-threaded rod are operated by rotationary driving the control knob. Combined with a sliding mechanism referred to as a dovetail groove type stage, to be described below, the feed-screw-type manual stage is a driving mechanism which moves about 0.5 mm, about 1.0 mm, about 2.0 mm, about 4.2 mm, about 5.0 mm or about 10.0 mm depending on a device type in one turn of the control knob, and is suitable when load bearing is required and fine adjustment is needed.
The sliding mechanism by using a dovetail groove will be described with reference to FIG. 1 in Patent Literature 1. In the rack-and-pinion manual stage and the feed-screw manual stage, a dovetail manual stage is generally used as a sliding mechanism for smoothly sliding the sliding component with respect to the fixed component. The dovetail groove manual stage refers to a manual stage in which a fixed component having a trapezoidally-recess dovetail groove (reference numeral 3 in FIG. 1 of Patent Literature 1) is fitted with a sliding component having a trapezoidally-projecting dovetail (reference numeral 2 of the same), and the sliding component smoothly slides with respect to the fixed component.
This dovetail groove stage includes only a manual stage, and an automatic stage (or an electric stage) in which a stage and a rotationary driving mechanism such as a motor are integrated has not been developed yet. On the other hand, in a linear-ball type stage, a cross-roller type stage and the like provided with other sliding mechanisms different from that of the dovetail groove stage, an automatic stage having a motor, a control device and the like embedded therein has been already developed. It should be noted that, this automatic stage (or the electric stage) cannot be operated manually but only automatic operation (or electric operation) is possible because of its mechanism.
Moreover, FIG. 11 in Patent Literature 2 discloses a system performing rotational control of the control knob by using an electric motor. Here, a clamp member (reference numeral 409 in FIG. 11) is connected to a first block through a first washer, and a rotating operation portion (reference numeral 406 in FIG. 11) is connected to the clamp member through a second washer. Moreover, to the rotating operation portion, an electric motor (reference numeral 32 in FIG. 11) is coupled to a control device (reference numeral 33 in FIG. 11) by a coupler (reference numeral 31 in FIG. 11). That is, the electric motor is coupled to an end portion of the rotating operation portion through the coupler, rotates a male-threaded rod through rotating operation of the electric motor and moves the sliding component with respect to the fixed component.
Moreover, Patent Literature 3 discloses a highly functional manual stage unit and a manual stage constituting system in which a component to be attached to a manual stage main body can be selected in accordance with ease of use, required functions, and an application to be used. As illustrated in FIG. 9, it is disclosed that a “control knob component (group) (reference numerals 5a to 5e in FIG. 9)” is selected and attached to a “manual stage main body (reference numeral 2 in FIG. 6)” illustrated in FIG. 6. FIG. 9(e) illustrates an electric control knob component (reference numeral 5e in FIG. 9) to be connected to an electric motor and a control device by a coupler further wrapping the control knob component coupled to control knob coupling means, and for performing rotational control of the control knob by using the electric motor. These control knob components are all constituted to be engaged with a tip-end threaded portion of the control knob coupling means of the manual stage main body, and by selecting this electric control knob component, the manual stage can be extendedly used as the electric stage.
Patent Literature 1: Japanese Patent No. 4606501B2
Patent Literature 2: Japanese Patent No. 4890652B2
Patent Literature 3: Japanese Patent No. 4574716B2
In an automatic stage in which a stage and a rotationary driving mechanism such as a motor are integrated or an electric stage, since an automating device such as a motor is embedded in the stage, movement of a sliding component is limited to be performed by automatic operation. Thus, it is inconvenient in some cases for users who are used to a manual stage. For example, it is inconvenient when fine movement is required for positional adjustment. In such a case, manual adjustment is more preferable, and automatic operation cannot easily replace a manual fine operation of a control knob. Moreover, if the manual fine adjustment is to be realized by automation (or electrical driving), it involves a problem that a more expensive control mechanism or control software will be needed. Moreover, since users of the stage cannot attach the integrated automatic stage to an existing manual stage, it involves a problem that they should newly purchase automatic stages.
Moreover, regarding a system for performing rotational control of a control knob by using an electric motor illustrated in Patent Literature 2 and an electric stage illustrated in Patent Literature 3, if the systems are to be put into practice so as to obtain removable units, the following three technical problems need to be solved.
First, a mechanism for preventing co-rotation of an electric unit itself with the motor rotation is required. That is, the needs to be attached to a fixed object which is not affected by rotation of the motor. Furthermore, the mechanism for preventing the co-rotation should be a mechanism which can be removably attached to the manual stage easily, which is a problem.
Secondly, in order to make the unit attachable to a sliding component or a fixed component of an existing manual stage, a generic mechanism which can be attached to a sliding component or a fixed component of various sizes is needed. Moreover, a generic mechanism which can grip a control knob of various sizes is needed in order to rotate the control knob of the manual stage. Furthermore, since the sliding components, fixed components, control knobs and the like have manufacturing errors, there is a problem that a mechanism that can be reliably attached by handling the manufacturing errors and is capable of reliable gripping is required.
Thirdly, even if the stage is automated or electrically driven, a mechanism which can easily make fine adjustment of a position of a stage is still needed. That is, availability of fine adjustment, which is a merit of the manual stage, is also required for the automatic stage (or electric stage). In this regard, in order to make this fine adjustment in the automatic stage (or the electric stage), a complicated control mechanism and control software for operating it are needed, which causes a problem that it is not economical.
The present application has an object to solve those problems and to provide a motorization unit for a manual stage in which automatic operation and manual operation can be freely selected by attaching/removing a simplified mechanism and moreover, fine adjustment can be performed manually as compared with a prior-art manual stage in which a sliding component or a fixed component is moved by manual rotation of a control knob; and a manual stage provided with the motorization unit.
In order to achieve the above object, a motorization unit for a manual stage according to the present invention is attached to a manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device. The motorization unit is provided with a rotation preventing jig for preventing co-rotation by sandwiching the sliding component or the fixed component of the manual stage, a coupling portion for driving the control knob connected to the control knob while holding substantial coaxiality with the control knob shaft, a control knob gripping portion for gripping a knob portion of the control knob, and a motor for rotating the coupling portion for driving the control knob, and is characterized in that either one of manual operation and automatic operation is selected by means of attaching/removing the unit.
By means of the above configuration, the motorization unit is removably attached to the manual stage. Then, either one of the manual operation and the automatic operation is selected by attaching/removing the motorization unit. As a result, a user can select an automatic operation mode (or an electric operation mode) by attaching a newly purchased motorization unit to an already purchased manual stage. Moreover, by removing the attached motorization unit, a mode can be returned to the manual operation mode, and convenience of use of the stage is improved. As described above, the user can appropriately choose the manual operation or the automatic operation or the electric operation on the basis of the respective merits thereof.
This motorization unit is composed of the rotation preventing jig, the coupling portion for driving the control knob, the control knob gripping portion, and the motor. Co-rotation can be prevented by the rotation preventing jig sandwiching the sliding component or the fixed component of the manual stage. Moreover, the rotation preventing jig can sandwich the sliding component or the fixed component with different sizes. Moreover, the rotation preventing jig can reliably sandwich the sliding component or the fixed component even with variation in dimensional accuracy. Moreover, the control knob can be connected by using the coupling portion for driving the control knob while holding substantial coaxiality with the control knob shaft. Furthermore, the control knob gripping portion can reliably grip the knob portion of the control knob with variation in dimensional accuracy.
Moreover, in the motorization unit for a manual stage, it is preferable that manual rotating operation of the coupling portion for driving the control knob rotates the knob portion of the control knob gripped by the control knob gripping portion so as to perform fine adjustment of a position of the precision device. As a result, in addition to the above-described manual operation and automatic operation, the control knob can be finely adjusted manually by using the coupling portion for driving the control knob by stopping the automatic operation.
Moreover, in the motorization unit for a manual stage, it is preferable that the rotation preventing jig is provided with an opening/closing mechanism which is a pair of clamps and removably sandwiches the sliding component or the fixed component by opening or closing both of tip-end portions of the clamps. As a result, co-rotation can be reliably prevented with a simple mechanism. Moreover, the rotation preventing jig can also sandwich the sliding component or the fixed component with different sizes. Furthermore, the rotation preventing jig can also reliably sandwich the sliding component or the fixed component with variation in dimensional accuracy.
Moreover, in the motorization unit for a manual stage, it is preferable that the opening/closing mechanism opens/closes the tip-end portion of one of the clamps by rotating a gear around an axis to rotate a wheel coupled to the gear, opens/closes the tip-end portion of the other clamp by rotating a spar gear meshed with the wheel in conjunction with the rotation of the wheel, and opens or closes the both tip-end portions of the pair of clamps. By means of this opening/closing mechanism, co-rotation can be reliably prevented with a simple mechanism. Moreover, the rotation preventing jig can sandwich the sliding component or the fixed component with different sizes. Furthermore, the rotation preventing jig can also reliably sandwich the sliding component or the fixed component with variation in dimensional accuracy.
Moreover, in the motorization unit for a manual stage, it is preferable that the control knob gripping portion removably grips the knob portion of the control knob by a claw-shaped chuck device. As a result, the knob portion of the control knob can be reliably gripped with a simple mechanism. Moreover, by replacing this chuck mechanism with another chuck mechanism with a different size, the knob portions with various sizes can be handled. Furthermore, the knob portions of the control knobs with variation in dimensional accuracy can be reliably gripped.
In order to achieve the above object, the manual stage according to the present invention is a manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism, and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device, the manual stage is characterized in that automatic operation is made selectable by attaching a motorization unit provided with a rotation preventing jig for preventing co-rotation by sandwiching the sliding component or the fixed component, a coupling portion for driving the control knob connected to the control knob while holding substantial coaxiality with the control knob shaft, a control knob gripping portion for gripping a knob portion of the control knob, and a motor for rotating the coupling portion for driving the control knob.
By means of the above configuration, in the manual stage to which the motorization unit is removably attached, either one of the manual operation and the automatic operation is freely selected by attaching/removing the motorization unit. As a result, the user can set an automatic operation mode (or the electric operation mode) for an already purchased manual stage. Moreover, by removing the attached motorization unit, the mode can be switched to the manual operation mode, and convenience of use of the stage is improved. Therefore, the user can use the unit by separately utilizing a merit of the manual operation and a merit of the automatic operation or the electric operation, respectively.
This motorization unit is composed of the rotation preventing jig, the coupling portion for driving the control knob, the control knob gripping portion, and the motor. Co-rotation can be prevented by the rotation preventing jig sandwiching the sliding component or the fixed component of the manual stage. Moreover, the rotation preventing jig can sandwich the sliding component or the fixed component with different sizes. Moreover, the control knob can be connected by the coupling portion for a control knob while holding substantial coaxiality with the control knob axis. Furthermore, the control knob gripping portion can reliably grip a knob portion of the control knob with variation in dimensional accuracy.
Moreover, in the manual stage, it is preferable that manual rotating operation of the coupling portion for driving the control knob of the attached motorization unit rotates the knob portion of the control knob gripped by the control knob gripping portion so as to perform fine adjustment of a position of the precision device. As a result, in addition to the above-described manual operation and automatic operation, the control knob can be finely adjusted manually by the coupling portion for driving the control knob by stopping the automatic operation.
In order to achieve the above object, the motorization unit for a manual stage according to the present invention is attached to a manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism, and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device. The motorization unit is provided with sandwiching/fixing portions for sandwiching and fixing the sliding component or the fixed component, a motorization unit main body connected to the control knob of the sliding component or the fixed component while holding substantial coaxiality with the control knob shaft, and a motor for rotating the control knob, and characterized in that either one of the manual operation and the automatic operation is selected by attaching/removing the unit.
By means of the above configuration, the motorization unit is removably attached to the manual stage. Then, either one of the manual operation and the automatic operation is selected by attaching/removing the motorization unit. As a result, the user can set an automatic operation mode (or an electric operation mode) by attaching a newly purchased motorization unit to an already purchased manual stage. Moreover, by removing the attached motorization unit, the mode can be returned to the manual operation mode, and convenience of use of the stage is improved. Therefore, the user can use the unit by separately utilizing a merit of the manual operation and a merit of the automatic operation or the electric operation, respectively.
This motorization unit is composed of the sandwiching/fixing portions for sandwiching and fixing the sliding component or the fixed component, the motorization unit main body coupled to the control knob of the sliding component or the fixed component while holding substantial coaxiality with the control knob shaft, and the motor for rotating the control knob. Co-rotation can be prevented by the sandwiching/fixing portions for fixing the sliding component or the fixed component of the manual stage. Moreover, the sandwiching/fixing portions can also sandwich the sliding component or the fixed component with different sizes. Moreover, the sandwiching/fixing portions can also reliably sandwich the sliding component or the fixed component with variation in dimensional accuracy. Moreover, the control knob can be connected by the motorization unit main body while holding substantial coaxiality with the control knob shaft. Furthermore, the motorization unit main body can reliably grip the knob portion of the control knob with variation in dimensional accuracy.
Moreover, in the motorization unit for a manual stage, it is preferable that the sandwiching/fixing portions are in the form of a frame composed of a sandwiching plate having a bolt hole and a through bolt, the sliding component or the fixed component is sandwiched by the frame from the both sides, and the sliding component or the fixed component is tightened by tightening a nut. As a result, co-rotation can be reliably prevented with a simple mechanism. Moreover, this frame can also sandwich the sliding component or the fixed component with different sizes.
Moreover, in the motorization unit for a manual stage, it is preferable that the motorization unit main body has a fine adjustment knob for manually rotating the control knob while holding substantial coaxiality with the control knob shaft of the sliding component or the fixed component. As a result, in addition to the above-described manual operation and automatic operation, the control knob can be finely adjusted manually by the coupling portion for driving the control knob by stopping the automatic operation mode.
Moreover, in the motorization unit for a manual stage, it is preferable that the control knob shaft in which the knob portion has been removed from the control knob is coupled to the motorization unit main body. As a result, the control knob can be rotated with a simple mechanism. Moreover, instead of the knob portion of the control knob with relatively poor dimensional accuracy, the control knob shaft with relatively good dimensional accuracy can be gripped.
In order to achieve the above object, the manual stage according to the present invention is a manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism, and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device, characterized in that automatic operation can be made selectable by attaching a motorization unit provided with sandwiching/fixing portions for sandwiching and fixing the sliding component or the fixed component, a motorization unit main body coupled to the control knob of the sliding component or the fixed component while holding substantial coaxiality with the control knob shaft, and a motor for rotating the control knob.
By means of the above configuration, the motorization unit is removably attached to the manual stage, and either one of the manual operation and the automatic operation is selected by attaching/removing the unit. As a result, the user can make an already purchased manual stage an electric stage by attaching the newly purchased motorization unit. Moreover, the user can return the stage to the manual stage by removing the attached motorization unit, which improves convenience of use. Moreover, the user can use the stage by separately utilizing the merit of the manual operation and the merit or the electric operation, respectively.
Moreover, in the manual stage, it is preferable that the attached motorization unit main body has a fine adjustment knob for manually rotating the control knob while holding substantial coaxiality with the control knob shaft of the sliding component or the fixed component. As a result, in addition to the manual operation and the automatic operation described above, the control knob can be finely adjusted manually by using the fine adjustment knob by stopping the automatic operation.
In order to achieve the above object, the motorization unit for a manual stage according to the present invention is attached to a feed-screw type manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism, and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device, provided with a control knob gripping portion for gripping a knob portion of the control knob, a coupling portion for driving the control knob coupled to the control knob of the sliding component or the fixed component while holding substantial coaxiality with the control knob shaft, a motor for rotating the coupling portion for driving the control knob, a rotation preventing jig for preventing co-rotation of the motor, and a motor connecting portion connected to the motor and to which the rotation preventing jig is attached, and characterized in that either one of the manual operation and the automatic operation is selected by attaching/removing the unit.
By means of the above configuration, the motorization unit is removably attached to the manual stage. Then, either one of the manual operation and the automatic operation is selected by attaching/removing the motorization unit. As a result, the user can set an automatic operation mode (or an electric operation mode) by attaching a newly purchased motorization unit to an already purchased manual stage. Moreover, by removing the attached motorization unit, the mode can be returned to the manual operation mode, and convenience of use of the stage is improved. Therefore, the user can use the unit by separately utilizing a merit of the manual operation and a merit of the automatic operation or the electric operation, respectively.
This motorization unit is composed of the rotation preventing jig, the coupling portion for driving the control knob, the control knob gripping portion, the motor, and the motor connecting portion. This motor connecting portion couples the motor to the rotation preventing jig. Moreover, the rotation preventing jig is coupled to the manual stage so as to prevent co-rotation of the motor. Moreover, by means of the coupling portion for driving the control knob, the control knob shaft and a motor shaft are interlocked while holding substantial coaxiality. Furthermore, the control knob gripping portion can reliably grip the knob portion of the control knob with variation in dimensional accuracy.
Moreover, in the motorization unit for a manual stage, it is preferable that the rotation preventing jig is a coupling shaft to be fitted into each of a plurality of fixing holes provided in a block on an end portion of the fixed component of the feed-screw type manual stage. Therefore, by inserting at least two coupling shafts into the feed-screw type manual stage by using the fixed holes provided in general, co-rotation of the motor can be easily prevented.
Moreover, in the motorization unit for a manual stage, it is preferable that manual rotating operation of the control knob gripping portion rotates the knob portion of the control knob gripped by the control knob gripping portion so as to perform fine adjustment of a position of the precision device. As a result, the user can manually perform fine adjustment of the control knob by stopping use of the motor and rotating the control knob gripping portion.
Moreover, in the motorization unit for a manual stage, it is preferable that the coupling portion for driving the control knob is combined with the control knob gripping portion so as to integrally interlock the control knob shaft and the motor shaft with each other. As a result, by rotating the control knob gripping portion, rotation of the motor can be reliably linked with rotation of the control knob.
In order to achieve the above object, the manual stage according to the present invention is a feed-screw type manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism, and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device, characterized in that the automatic operation is made selectable by attaching the motorization unit provided with the control knob gripping portion for gripping the knob portion of the control knob, the coupling portion for driving the control knob coupled to the control knob of the sliding component or the fixed component while holding substantial coaxiality with the control knob shaft, the motor for rotating the coupling portion for driving the control knob, the rotation preventing jig for preventing co-rotation of the motor, and the motor connecting portion connected to the motor and to which the rotation preventing jig is attached.
By means of the above configuration, the manual stage is removably attached to the manual stage, and either one of the manual operation and the automatic operation is selected by attaching/removing the unit. As a result, the user can make an already purchased manual stage an electric stage by attaching the newly purchased motorization unit. Moreover, the user can return the stage to the manual stage by removing the attached motorization unit, which improves convenience of use. Moreover, the user can use the stage by separately utilizing the merit of the manual operation and the merit or the electric operation, respectively.
Moreover, it is preferable that the manual stage is characterized in that manual rotating operation of the control knob gripping portion of the attached motorization unit rotates the knob portion of the control knob gripped by the control knob gripping portion so as to perform fine adjustment of a position of the precision device. As a result, the user can manually perform fine adjustment of the control knob by stopping use of the motor and by rotating the control knob gripping portion.
In order to achieve the above object, the motorization unit for a manual stage according to the present invention is attached to a feed-screw type manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via the driving mechanism, and the sliding component is moved by rotating operation of the control knob around its shaft in order to perform positional adjustment of the precision device, provided with the coupling portion for driving the control knob coupled to the control knob of the sliding component or the fixed component while holding coaxiality with the control knob shaft, a motor for rotating the coupling portion for driving the control knob, a rotation preventing portion for preventing co-rotation of the motor, and a motor connecting portion connected to the motor, and characterized in that either one of the manual operation and the automatic operation is selected by attaching/removing the unit.
By means of the above configuration, the motorization unit is removably attached to the manual stage. And either one of the manual operation and the automatic operation is selected by attaching/removing the motorization unit. As a result, the user can set the automatic operation mode (or the electric operation mode) by attaching the newly purchased motorization unit to an already purchased manual stage. Moreover, the user can return the stage to the manual operation mode by removing the attached motorization unit, which improves convenience of use of the stage. Therefore, the user can use the stage by separately utilizing the merit of the manual operation and the merit of the automatic operation or the electric operation, respectively.
This motorization unit is composed of the rotation preventing jig, the coupling portion for driving the control knob, the motor, and the motor connecting portion. This motor connecting portion couples the motor to the rotation preventing jig. Moreover, the rotation preventing jig is coupled to the manual stage so as to prevent co-rotation of the motor. Furthermore, the control knob shaft and the motor shaft are interlocked with each other while holding substantial coaxiality by using the coupling portion for driving the control knob.
Moreover, the motorization unit for a manual stage is preferably fixed by a fastening tool to each of the plurality of fixing holes provided on an end portion of the fixed component of the manual stage. Therefore, by means of fixation by using the fastening tool to the fixing holes generally provided on the feed-screw type manual stage, co-rotation of the motor can be easily prevented.
Moreover, in the motorization unit for a manual stage, it is preferable that manual rotating operation of the coupling portion for driving the control knob rotates the control knob shaft of the manual stage so as to perform fine adjustment of a position of the precision device. As a result, the user can manually perform fine adjustment of the control knob by stopping use of the motor and rotating the coupling portion for driving the control knob.
Moreover, in the motorization unit for a manual stage, it is preferable that the coupling portion for driving the control knob is coupled to the control knob shaft in which the knob portion has been removed from the control knob. As a result, the control knob can be rotated with a simplified mechanism. Moreover, instead of the knob portion of the control knob with relatively poor dimensional accuracy, the control knob shaft with relatively good dimensional accuracy can be rotated.
Moreover, in the motorization unit for a manual stage, it is preferable that the coupling portion for driving the control knob is coupled to the control knob shaft through a coupling shaft coupled to the control knob shaft. As a result, the coupling shaft can be selected conforming to a size of the control knob shaft of the manual stage.
Moreover, in the motorization unit for a manual stage, it is preferable that the rotation preventing portion is formed integrally with the motor connecting portion and a control knob shaft supporting base and sandwiches the coupling portion for driving the control knob. That is, the rotation preventing portion and the motor connecting portion are fixed. Moreover, the control knob shaft is reliably held by the control knob shaft supporting base. As a result, the motor connecting portion and the rotation preventing portion are reliably connected to the motor and then, co-rotation of the motor can be prevented.
In order to achieve the above object, the manual stage according to the present invention is a feed-screw type manual stage in which a sliding component to which a precision device is attached and a fixed component fixed to a base are coupled to each other via a driving mechanism, and the sliding component is moved by rotating operation of a control knob around its shaft in order to perform positional adjustment of the precision device, characterized in that the automatic operation is made selectable by attaching the motorization unit provided with the coupling portion for driving the control knob coupled to the control knob of the sliding component or the fixed component while holding substantial coaxiality with the control knob shaft, the motor for rotating the coupling portion for driving the control knob, the rotation preventing portion for preventing co-rotation of the motor, and the motor connecting portion connected to the motor.
By means of the above configuration, the motorization unit is removably attached to the manual stage, and either one of the manual operation and the automatic operation is selected by attaching/removing the unit. As a result, the user can make an already purchased manual stage an electric stage by attaching the newly purchased motorization unit. Moreover, the user can return the stage to the manual stage by removing the attached motorization unit, which improves convenience of use. Moreover, the user can use the stage by separately utilizing the merit of the manual operation and the merit of the electric operation, respectively.
Moreover, in the manual stage, it is preferable that the control knob shaft is rotated by manual rotating operation of the coupling portion for driving the control knob of the attached motorization unit so as to perform fine adjustment of the position of the precision device. As a result, the user can manually perform fine adjustment of the control knob by stopping use of the motor and rotating the control knob gripping portion.
Moreover, in the motorization unit for a manual stage, it is preferable that the sandwiching/fixing portions on the both sides of the sliding component or the fixed component are provided with an elastic body on a side for sandwiching the sliding component or the fixed component, respectively, and push in and fix the sliding component or the fixed component from the both sides by an elastic force of the elastic body. As described above, when the sliding component or the fixed component is sandwiched by the sandwiching/fixing portions on the both sides, the sliding component or the fixed component can be pressed from the both sides with a simple mechanism like an elastic body, and co-rotation can be reliably prevented.
Moreover, in the motorization unit for a manual stage, it is preferable that the sandwiching/fixing portions on the both sides of the sliding component or the fixed component are provided with a spring for coupling the both with each other, and push in and fix the sliding component or the fixed component from the both sides by an elastic force of the spring. As described above, when the sliding component or the fixed component is sandwiched by the sandwiching/fixing portions on the both sides, the sliding component or the fixed component can be pressed from the both sides with a simple mechanism like a spring, and co-rotation can be reliably prevented.
Moreover, in the motorization unit for a manual stage, it is preferable that the motorization unit main body is provided with a fine adjustment knob for manually rotating the control knob while holding substantial coaxiality with the control knob shaft of the sliding component or the fixed component. As a result, in addition to the above-described manual operation and the automatic operation, the control knob can be finely adjusted manually by the coupling portion for driving the control knob by stopping the automatic operation mode.
Moreover, in the motorization unit for a manual stage, it is preferable that the control knob shaft in which the knob portion has been removed from the control knob is coupled to the motorization unit main body. As a result, the control knob can be rotated with a simplified mechanism. Moreover, instead of the knob portion of the control knob with relatively poor dimensional accuracy, the control knob shaft with relatively good dimensional accuracy can be gripped.
Moreover, in the motorization unit for a manual stage, it is preferable that the motorization unit main body is provided with a stopper for preventing removal of the sandwiching/fixing portions. Preferably, this stopper can avoid a situation in which the sandwiching/fixing portions are opened too wide and removed.
Moreover, in the manual stage, it is preferable that the sandwiching/fixing portions on the both sides of the sliding component or the fixed component are provided with an elastic body on a side for sandwiching the sliding component or the fixed component, respectively, and push in and fix the sliding component or the fixed component from the both sides by an elastic force of the elastic body. Thus, when the sliding component or the fixed component is sandwiched by the sandwiching/fixing portions on the both sides, the sliding component or the fixed component can be pressed from the both sides with a simple mechanism like an elastic body, and co-rotation can be reliably prevented.
Moreover, in the manual stage, it is preferable that the sandwiching/fixing portions on the both sides of the sliding component or the fixed component are provided with a spring for coupling the both with each other and push in and fix the sliding component or the fixed component from the both sides by an elastic force of the spring. As described above, when the sliding component or the fixed component is sandwiched by the sandwiching/fixing portions on the both sides, the sliding component or the fixed component can be pressed from the both sides with a simple mechanism like a spring, and co-rotation can be reliably prevented.
Moreover, in the manual stage, it is preferable that the attached motorization unit main body is provided with a fine adjustment knob for manually rotating the control knob while holding substantial coaxiality with the control knob shaft of the sliding component or the fixed component. As a result, in addition to the above-described manual operation and the automatic operation, the control knob can be finely adjusted manually by using the coupling portion for driving the control knob by stopping the automatic operation mode.
As described above, according to the motorization unit for a manual stage and the manual stage with the motorization unit according to the present invention, the automatic operation and the manual operation can be freely selected by removably attaching a simplified mechanism to a prior-art manual stage of moving the sliding component by manual rotation of the control knob, and moreover, the motorization unit for a manual stage and the manual stage with the motorization unit capable also of manual fine adjustment can be provided.
A first embodiment of a motorization unit 1 for a manual stage according to the present invention will be described below in detail with reference to the attached drawings.
In the manual stage 10, a sliding component 12 is coupled to a fixed component 11 via a driving mechanism such as a rack-and-pinion type, a feed-screw type and the like, for example.
A motorization unit 1 for a manual stage according to the present invention is a unit attached to this manual stage 10 and electrically drives movement of the sliding component 12 of the manual stage 10. As illustrated in
The clamp 3 sandwiches the sliding component 12 or the fixed component 11 of the manual stage 10 from both sides, generates a reaction force against a torque generated by rotation of the motor and prevents co-rotation of the motorization unit 1. Moreover, the coupling 9 is connected to the control knob 13 while holding substantial coaxiality with a control knob shaft 18. Then this coupling 9 is rotated by the motor (not shown). Moreover, the coupling claw 7 grips the knob portion 19 of the control knob 13 and transmits rotation of the coupling 9 to the control knob 13. In this coupling claw 7, “claw” shaped chuck devices are provided so as to sandwich and to removably grip the knob portion 19 of the control knob 13.
As illustrated in
The coupling 9 is a mechanism to be connected to the control knob 13 and is provided with a knurling tool 6 which is a knob portion on an outer periphery of its circular shape. In a state in which the coupling claw 7 grips the knob portion 19 of the control knob 13, by manual rotating operation of the knurling tool 6, the knob portion 19 of the control knob 13 is rotated, and fine adjustment of the position of the precision device can be performed.
As described above, the motorization unit 1 for a manual stage according to the present invention can be removably attached to the manual stage 10. Moreover, by attaching the motorization unit 1 to the manual stage 10, the mode is switched to the automatic operation mode (or the electric operation mode). Moreover, by removing the motorization unit 1 from the manual stage 10, the mode is switched to the manual operation mode. That is, either one of the manual operation and the automatic operation is selected by the motorization unit 1 for a manual stage according to the present invention. Moreover, even in the automatic operation mode (or the electric operation mode) in which the motorization unit 1 is attached to the manual stage 10, the position of the precision device can be finely adjusted by manually rotating the knurling tool 6. As a result, the merit of the manual operation mode can be exerted in the automatic operation mode (or the electric operation mode).
A second embodiment of a motorization unit 30 for a manual stage according to the present invention will be described below in detail with reference to the attached drawings.
In the manual stage 10, the sliding component 31 is coupled to the fixed component 44 via a driving mechanism such as a rack-and-pinion, a feed screw and the like, for example.
As illustrated in
The sandwiching/fixing portions 24 are composed of a sandwiching plate 36a provided on a front surface of the sliding component 31 or the fixed component 44 and between that and the motorization unit main body 40, a sandwiching plate 36b provided on a rear surface of the sliding component 31 or the fixed component 44, through bolts 34a and 34b coupling the sandwiching plates 36a and 36b, and cap nuts 35a and 35b connected to the through bolts 34a and 34b, and a frame is constituted. The motorization unit main body is connected to the sandwiching plate 36a by a mounting bolt 42. By means of tightening the cap nuts 35 of this frame and a through-bolt tightening screw 39 provided on the motorization unit main body 40, the motorization unit main body 40 is connected to the sliding component 31 or the fixed component 44 in close contact. Then, co-rotation can be reliably prevented by this frame with a simple mechanism. Moreover, the sliding component or the fixed component with different sizes can be also sandwiched.
As illustrated in
As described above, the motorization unit main body 40 rotates the control knob shaft 45 by the gear 46. As a result, the motorization unit main body 40 can be connected to the control knob while holding substantial coaxiality with the control knob shaft 45. Moreover, the motorization unit main body 40 can reliably transmit the rotation of the motor to the manual stage 10 by directly gripping the control knob shaft 45 instead of the knob portion of the control knob with variation in dimensional accuracy.
As described above, the motorization unit 30 for a manual stage according to the present invention can be removably attached to the manual stage 10. Then, by attaching the motorization unit 30 to the manual stage 10, the mode is switched to the automatic operation mode (or the electric operation mode). Moreover, by removing the motorization unit 30 from the manual stage 10, the mode is switched to the manual operation mode. That is, either one of the manual operation and the automatic operation is selected by the motorization unit 30 for a manual stage according to the present invention. Moreover, even in the automatic operation mode (or the electric operation mode) in which the motorization unit 30 is attached to the manual stage 10, a position of the precision device can be finely adjusted by manually rotating the fine-adjustment knob 37. As a result, the merit of the manual operation mode can be exerted in the automatic operation mode.
A first embodiment of a manual stage 20 with a motorization unit according to the present invention will be described below in detail with reference to the attached drawings.
It should be noted that the manual stage 10 includes, for example, a dovetail groove type stage, a feed-screw type stage, a linear-ball type stage, a cross-roller type stage, a simplified ball type stage, a dovetail groove slide-rail type stage and the like depending on the sliding mechanism, but the manual stage 10 of the present invention is applied to any type of the manual stage 10 to which the motorization unit 1 can be attached in the above-described manual stages 10 other than the dovetail groove type stage and the feed-screw type stage.
The manual stage 20 with a motorization unit is a device in which the motorization unit 1 is embedded in the manual stage 10. The motorization unit 1 is composed of the clamp 3 which is a rotation preventing jig, the coupling 9 which is a coupling portion for driving the control knob, the coupling claw 7 which is a control knob gripping portion, and the motor (not shown) embedded in the motorization unit main body 2.
As illustrated in
As described above, the manual stage 20 with a motorization unit enters the automatic operation mode when the motorization unit 1 is attached to the manual stage 10. Moreover, by removing the motorization unit 1 from the manual stage 10, the mode is switched to the manual operation mode. That is, in the manual stage 20 with a motorization unit according to the present invention, either one of the manual operation and the automatic operation (or the electric operation mode) is selected. Moreover, even in the “automatic operation” mode in which the motorization unit 1 is attached to the manual stage 10, by manually rotating the knurling tool 6, the position of the precision device can be finely adjusted. As a result, the merit of the manual operation mode can be exerted in the automatic operation (or the electric operation mode) mode.
A second embodiment of a manual stage 50 with a motorization unit according to the present invention will be described below in detail with reference to the attached drawings.
The motorization unit 30 is composed of the sandwiching/fixing portions 24 for sandwiching and fixing the sliding component 31 or the fixed component 44, the motorization unit main body 40 to be coupled to the control knob of the sliding component 31 or the fixed component 44 while holding substantial coaxiality with the control knob shaft, and the motor (not shown) for rotating the control knob.
The manual stage 10 includes, for example, a dovetail groove type stage, a feed-screw type stage, a linear-ball type stage, a cross-roller type stage, a simplified ball type stage, a dovetail groove slide-rail type stage and the like depending on the sliding mechanism, but the manual stage 10 of the present invention is applied to any type of the manual stage 10 to which the motorization unit 30 can be attached in the above-described manual stages 10 other than the dovetail groove type stage and the feed-screw type stage.
The attached motorization unit main body 40 has the fine-adjustment knob 37 for manually rotating the control knob while holding substantial coaxiality with the control knob shaft of the sliding component 31 or the fixed component 44.
A control method of the above-described motorization units 1 and 30 is performed by a control panel (not shown), and not only the operation using a simple ON/OFF switch but also the operation capable of multi-stage (continuously variable) speed instruction using a joy stick or the operation through designation of a movement amount by using a keypad can be used, and an operation method may be designated by a user.
A third embodiment of a motorization unit 200 for a manual stage according to the present invention will be described below in detail with reference to the attached drawings.
In the manual stage 210, the sliding component 212 is coupled to the fixed component 211 via a driving mechanism composed of a male thread and a female thread. As illustrated in
The motorization unit 200 for a manual stage according to the present invention is a unit attached to this manual stage 210 and electrically drives movement of the sliding component 212 of the manual stage 210. As illustrated in
It should be noted that the manual stage 210 includes, for example, a dovetail groove stage, a feed-screw stage, a linear-ball type stage, a cross-roller type stage, a simplified ball type stage, a dovetail groove slide-rail type stage and the like depending on the respective sliding mechanism, but the motorization unit 200 of this embodiment is applied to a feed-screw type stage.
As illustrated in
The coupling portion 209 for driving the control knob interlocks the control knob shaft 218 with the motor shaft 253. As illustrated in
The control knob gripping portion 207 is combined and integrated with the coupling portion 209 for driving the control knob. Then, it rotates the knob portion 219 of the control knob 213 gripped by the control knob gripping portion 207. Thus, for the control knob gripping portion 207, a material with high friction coefficient such as rubber including an elastomer, for example, is used, but this is not limiting, and a material of metal such as aluminum and the like may be used. Moreover, this control knob gripping portion 207 can perform fine adjustment of a position of the precision device by manual rotating operation.
As described above, the motorization unit 200 for a manual stage according to the present invention can be removably attached to the manual stage 210. And by attaching the motorization unit 200 to the manual stage 210, the mode is switched to the automatic operation mode (or the electric operation mode). Moreover, by removing the motorization unit 200 from the manual stage 210, the mode is switched to the manual operation mode. That is, either one of the manual operation and the automatic operation is selected by the motorization unit 200 for a manual stage according to the present invention. Moreover, even in the automatic operation mode (or the electric operation mode) in which the motorization unit 200 is attached to the manual stage 210, the position of the precision device can be finely adjusted by manually rotating the control knob gripping portion 207. As a result, the merit of the manual operation mode can be exerted in the automatic operation mode (or the electric operation mode).
A fourth embodiment of a motorization unit 300 for a manual stage according to the present invention will be described below in detail with reference to the attached drawings.
In the manual stage 310, a sliding component 312 is coupled to a fixed component 311 via a driving mechanism composed of a male screw and a female screw. In the manual stage 310 illustrated in
The motorization unit 300 for a manual stage according to the present invention is a unit attached to this manual stage 310 and electrically drives movement of the sliding component 312 of the manual stage 310. As illustrated in
The coupling portion 309 for driving the control knob interlocks the control knob shaft 318 with a motor shaft 353. As illustrated in
As illustrated in
Moreover, as illustrated in
The coupling portion 309 for driving the control knob is coupled to the control knob shaft 318 in which the knob portion has been removed from the control knob. Then, the coupling portion 309 for driving the control knob is coupled to the control knob shaft 318 through a coupling shaft 368 coupled to the control knob shaft 318. That is, the control knob shaft 318 might have different sizes depending on the model of the manual stage 310. In such a case, it can be connected to the coupling portion 309 for driving the control knob by using the coupling shaft 368 adapted to the control knob shaft 318 of the model of the manual stage 310. As described above, by preparing required coupling shafts 368, different models of the manual stages 310 can be handled. Moreover, the coupling portion 309 for driving the control knob can perform fine adjustment of the position of the precision device by manual rotating operation to rotate the control knob shaft 318 of the manual stage.
As described above, the motorization unit 300 for a manual stage according to the present invention can be removably attached to the manual stage 310. Then, by attaching the motorization unit 300 to the manual stage 310, the mode is switched to the automatic operation mode (or electric operation mode). Moreover, by removing the motorization unit 300 from the manual stage 310, the mode is switched to the manual operation mode. That is, either one of the manual operation and the automatic operation is selected by the motorization unit for a manual stage according to the present invention. Moreover, even in the automatic operation mode (or the electric operation mode) in which the motorization unit 300 is attached to the manual stage 310, the position of the precision device can be finely adjusted by manually rotating the connecting portion 309 for driving the control knob shaft. As a result, the merit of the manual operation mode can be exerted in the automatic operation mode (or the electric operation mode).
A third embodiment of the manual stage 220 with a motorization unit according to the present invention will be described below in detail with reference to the attached drawings.
It should be noted that the manual stage 210 includes, for example, a dovetail groove type stage, a feed-screw type stage, a linear-ball type stage, a cross-roller type stage, a simplified ball type stage, a dovetail groove slide-rail type stage and the like depending on the sliding mechanism, but the manual stage 210 of the present invention is applied to the feed-screw type stage.
This manual stage 220 with a motorization unit is a device in which the motorization unit 200 is embedded in the manual stage 210. Then the motorization unit 200 is composed of the rotation preventing jig 203 for preventing co-rotation of the motor, a coupling portion 209 for driving the control knob coupled to the control knob 213 while holding substantial coaxiality with a control knob shaft 218, the control knob gripping portion 207 for gripping the knob portion 219 of the control knob 213, the geared motor 248 for rotating the coupling portion 209 for driving the control knob, and the motor connecting portion 208 connected to the motor and to which the rotation preventing jig 203 is attached.
Moreover, by manual rotating operation of the control knob gripping portion 207 of the attached motorization unit 200, the knob portion 219 of the control knob 213 gripped by the control knob gripping portion 207 is rotated, and fine adjustment of the position of the precision device can be performed.
As described above, the manual stage 220 with a motorization unit enters the automatic operation mode when the motorization unit 200 is attached to the manual stage 210. Moreover, by removing the motorization unit 200 from the manual stage 210, the mode is switched to the manual operation mode. That is, in the manual stage 220 with a motorization unit according to the present invention, either one of the manual operation and the automatic operation (or the electric operation mode) is selected. Moreover, even in the “automatic operation” mode in which the motorization unit 200 is attached to the manual stage 210, by manually rotating the coupling portion 209 for driving the control knob, the position of the precision device can be finely adjusted. As a result, the merit of the manual operation mode can be exerted in the automatic operation (or the electric operation mode) mode.
The fourth embodiment of the manual stage 320 with a motorization unit according to the present invention will be described below in detail with reference to the attached drawings.
It should be noted that the manual stage 310 includes, for example, a dovetail groove type stage, a feed-screw type stage, a linear-ball type stage, a cross-roller type stage, a simplified ball type stage, a dovetail groove slide-rail type stage and the like depending on the sliding mechanism, but the manual stage 310 of the present invention is applied to the feed-screw type stage.
This manual stage 320 with a motorization unit is a device in which the motorization unit 300 is embedded in the manual stage 310. The motorization unit 300 is composed of the coupling portion 309 for driving the control knob for coupling while holding substantial coaxiality with the control knob shaft 318, the geared motor 348 for rotating the coupling portion 309 for driving the control knob, the rotation preventing portion 303 for sandwiching the coupling portion 309 for driving the control knob and preventing co-rotation, and the motor connecting portion 308 connected to the motor. Moreover, as illustrated in
Moreover, by manual rotating operation of the coupling portion 309 for driving the control knob of the attached motorization unit 300 to rotate the control knob shaft 318, fine adjustment of the position of the precision device can be performed.
As described above, the manual stage 320 with a motorization unit enters the automatic operation mode when the motorization unit 300 is attached to the manual stage 310. Moreover, by removing the motorization unit 300 from the manual stage 310, the mode is switched to the manual operation mode. That is, in the manual stage 320 with a motorization unit according to the present invention, either one of the manual operation and the automatic operation (or the electric operation mode) is selected. Moreover, even in the “automatic operation” mode in which the motorization unit 300 is attached to the manual stage 310, by manually rotating the coupling portion 309 for driving the control knob, the position of the precision device can be finely adjusted. As a result, the merit of the manual operation mode can be exerted in the automatic operation (or the electric operation mode) mode.
A first example of the second embodiment of a motorization unit 400 for a manual stage according to the present invention will be described below in detail with reference to the attached drawings. This first example is a variation of the second embodiment illustrated in
As illustrated in
As illustrated in
A second example of the second embodiment of a motorization unit for a manual stage according to the present invention will be described below in detail with reference to the attached drawings. This second example is a variation of the second embodiment illustrated in
As illustrated in
As illustrated in
A first example of a manual stage 420 with a motorization unit according to the present invention will be described below in detail with reference to the attached drawings.
As illustrated in
As illustrated in
A second example of a manual stage 520 with a motorization unit according to the present invention will be described below in detail by using the attached drawings.
As illustrated in
As illustrated in
Number | Date | Country | Kind |
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PCT/JP2012/076559 | Oct 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/077405 | 10/2/2013 | WO | 00 |