The present invention relates to a motorized brewing unit for a machine for preparing beverages through the use of a powdered product containing one or more ingredients, in particular coffee.
In the following description, reference will be made for simplicity to the use of a compacted tablet, but it is obvious that the present invention is not limited to a brewing unit capable of operating with tablets but rather is applicable more generally also to brewing units using capsules or, alternatively, pods, or even a powdered product.
Machines for the preparation of beverages are known comprising a motorized brewing unit, wherein the brewing unit comprises two parts adapted to define a brewing chamber and an electric motor designed to control, by means of a driving mechanism, the relative movement of the two parts between an open position, wherein the two parts are spaced apart to allow the insertion of a capsule, and a closed position, wherein the two parts are coupled to each other to enclose the brewing chamber.
The object of the present invention is to provide an improved motorized brewing unit.
This and other objects are fully achieved according to the present invention by a brewing unit and a process for preparing a beverage as described and claimed herein.
Advantageous embodiments of the brewing unit according to the present invention and advantageous modes of carrying out the method according to the present invention are also described.
In summary, the invention relates to a motorized brewing unit for the preparation of beverages from a powdered product containing at least one ingredient, comprising
Thus, in the aforesaid unit the optical sensor does not face the brewing chamber that is formed when the dispensing assembly is closed, and therefore it is not necessary to provide for particular measures to prevent any residue generated by the brewing process from disturbing a correct functioning of the optical sensor. This results in obvious advantages from the point of view of the design of the brewing unit and, more particularly, of the brewing chamber.
Preferably, the brewing unit further comprises an electronic control unit configured to adjust brewing parameters based on said digital image of the powdered product.
Further features and advantages of this invention will be clarified by the detailed description that follows, given purely by way of non-limiting example in reference to the accompanying drawings, wherein:
Referring to
As explained above, although the present invention is described with reference to the use of a compacted tablet containing the ingredient, or ingredients, for the preparation of the beverage, it is not to be understood as limited to a brewing unit suitable for operation with a tablet, but rather as including also the case where in place of a tablet there is provided a dose of powder contained in a capsule, pod, or other similar package suitable for the preparation of beverages by brewing. For the purposes of the present invention, the term “powdered product” therefore covers both the bulk powdered product and the powdered product packaged in capsule or pod form or compacted into tablet form.
Referring to
The second assembly part 14 is stationary, i.e., fixed relative to the support structure 20, while the first assembly part 12 is movable, in particular along a trajectory comprising a curvilinear and a rectilinear stretch, between an open position (shown in
The first assembly part 12 has a receptacle 13 adapted to receive the tablet P and to form, together with the second assembly part 14, the brewing chamber.
As may be seen in
With reference to
The receptacle 13 is mounted on the plunger side of the hydraulic cylinder 121, whereby the plunger 123 is able to slide within the receptacle 13. A brewing head 125 integral with the plunger 123 is arranged on the plunger 123. Ducts are provided in the brewing head 125 for injecting water into the brewing chamber, as will be described hereinbelow. Also arranged on the brewing head 125 is a brewing interface 126 adapted to come into contact with the tablet P. In the illustrated example, the brewing interface 126 is constructed as a filter, and will be designated as an inlet filter hereinafter. In the event that the brewing unit is intended for operation with a capsule, the brewing interface could be constructed as an element provided with tips for piercing the capsule casing.
The ducts of the brewing head 125 are connected with a central duct 123a formed through a rod of the plunger 123, which is in turn adapted to be connected to a water supply duct (not shown).
Between the brewing head 125 and an inner lateral surface 131 of the receptacle 13 a gasket 127 is arranged integral with the brewing head 125, and thus slidable in contact with the inner lateral surface 131 of the receptacle 13. Advantageously, the gasket 127 exerts a scraping and cleaning action on the inner lateral surface 131 of the receptacle 13 during sliding of the brewing head 125.
Referring to
The first assembly part 12 further comprises a pair of line blocks 128 extending from the hydraulic cylinder 121, and in which respective rectilinear guide grooves 129 are formed. The guide grooves 129 extend along a direction parallel to the sliding direction of the plunger 123.
Returning to
The driving mechanism 18 comprises a reduction assembly 26 and a motion conversion assembly 28.
With reference also to
Referring to
By virtue of the arrangement described above, the angular position of the gear wheel 32 is associated with a related position of the first assembly part 12 relative to the second assembly part 14.
The second assembly part 14 is attached to the support structure 20 and has a system of beverage dispensing ducts, which flow into a main dispensing duct 141, in which a pre-brewing valve 142 with preload is arranged. An outlet filter 143 is arranged on the second assembly part 14, which acts as an interface between the second assembly part 14 and the brewing chamber. A radial gasket 145 is arranged around one end of the second assembly part 14. In the closed condition of the dispensing assembly, said radial gasket 145 exerts a seal against the radially inner surface 131 of the receptacle 13.
Referring specifically to
More specifically, according to the exemplifying embodiment shown in the figures, the brewing unit 10 comprises a cam member 38 having a profile with a plurality of protuberances and recesses, arranged alternately with each other and each associated with a respective step of moving the first part 12 with respect to the second part 14 between the open position and the closed position. The cam member 38 is connected integrally in rotation to the gear wheel 32 whereby the angular position of the cam member 38 is uniquely associated with the angular position of the gear wheel 32.
The various positions of the gear wheel 32 correspond to the positions of the first assembly part 12 depicted in
Specifically, the cam member 38 is, according to the embodiment shown in
Due to the configuration of the microswitch 34, the probe member 36, and the cam member 38 described above, the operational state of the microswitch 34 switches between ON and OFF during the rotation of the gear wheel 32. In effect, as the gear wheel 32 rotates, the probe member 36 comes into contact with a subsequent protuberance or recess, thus causing the operational state O of the microswitch 34 to change from ON to OFF or vice versa.
The brewing unit 10 further comprises an electronic control unit ECU (schematically shown only in
In particular, the electronic control unit ECU is programmed to associate with each switching of the operational state of the microswitch 34 the achievement of a subsequent step of moving the first assembly part 12 relative to the second assembly part 14 and, depending on the step of the movement achieved, to control the electric motor 16 according to a given speed profile.
The brewing unit 10 may further comprise an optical sensor 40, shown schematically only in
In case of successful recognition of the tablet, the ECU is programmed to cause the first assembly part 12 to proceed and adjust the brewing parameters based on the recognized tablet. These parameters may be, for example, the amount of water to be injected into the brewing chamber, or the stroke to impart on the plunger 123 before the brewing phase, as will be described below.
In the event of failed recognition, a repeat readout may be envisaged. In the case of a dynamic readout, this repeat may take place at a slower speed. In the event of failed recognition after a predetermined number of read attempts, it may be provided that the first assembly part 12 is nevertheless made to proceed or is moved back to the open position.
With particular reference to
The movement of the blade member 51 is controlled by the movement of the first assembly part 12 via an auxiliary transmission 54 connected to the driving mechanism 18 and shown for example in
The brewing unit 10 further comprises a stationary scraping member 61 positioned to intercept the receptacle 13 during the movement of the first assembly part 12 between the open position and the closed position. The stationary scraping member 61 is mounted on the support structure 20 above the seat 201 in which the optical sensor 40 is arranged.
An example of operation of the brewing unit 10 described above will now be described in detail.
According to this example, the working steps of the machine may be identified:
As will be clarified hereinafter, the steps listed above are not necessarily sequential, and some of them overlap each other in their temporal development.
In step 1, the first assembly part 12 with the receptacle 13 is arranged vertically (see, for example,
The electrical movement of the assembly (step 2) takes place by means of the electric motor 16 positioned in the lower part of the machine. The motion is transmitted to the toggle mechanism 281, 282, which allows a 90° rotation and a rectilinear stroke of the receptacle 13 (
During the movement from the open position to the closed position, the first assembly part 12 reaches the tablet P readout and recognition position (step 3). This position is necessary to allow the system to recognize the presence of the tablet P inside the receptacle 13 before completing the closure of the dispensing assembly and to recognize the type of tablet that has been inserted and adapt the timing of compacting and dispensing.
The detection/recognition position is detected by the protuberance 38c of the cam member 38 present on the secondary gear wheel 32, which activates the position sensor/microswitch 34. At this position, the electronic control unit ECU stops the electric motor 16 and the rotation of the unit for the time necessary for the system to recognize the presence and type of tablet.
During the movement from the open position to the closed position of the first assembly part 12, the outlet filter 143 (step 4) is swept by the blade member 51. The helical coupling 59 and the dimensions of the cam groove 56 of the control plate 55 allow the activation timing of the blade member 51 to be adjusted according to the position of the first assembly part 12. The same mechanism is tasked with the counter rotation of the blade member 51 so as to sweep the outlet filter 143 also in the step following dispensing (ejection of the used tablet), while the first assembly part 12 with the receptacle 13 is returned to the open position for the next cycle.
At the end of the rotational portion of the movement of the first assembly part 12, the first assembly part 12 comes to rest on a sliding block 203 arranged on the bottom of the support structure 20. From this point until the closed position is reached, the first assembly part 12 is limited to performing an exclusively translational motion. The closed position of the dispensing assembly is identified through the protuberance 38g of the cam member 38 dedicated to this position and present on the secondary gear wheel 32 (
Referring to
Compaction is accomplished by pumping cold water CW from a tank (not shown) to the hydraulic cylinder 121 which will be maintained under pressure until the used tablet P is ejected. The tablet P is considered in abutment with the outlet filter 143 as the cold water CW pressure sent to the hydraulic cylinder 121 increases.
Different volumes of water will be sent into the hydraulic cylinder 121 for different tablet heights. For this purpose, the running time of the pump is measured to define the volume of water sent inside the hydraulic cylinder. Alternatively, volumetric metering may be performed using a flow meter.
More generally, it is possible to use doses of powdered product in different forms (compacted tablets, capsules, or simple bulk product) and different sizes for different preparations (espresso, long, double, filter). The recognition system provided by the sensor 40 and the control unit ECU may be configured to set different extraction parameters depending on the dose size and possibly skip one or more of the steps in the extraction, as will be clarified below.
Referring to
In the pre-brewing and waiting step (
In the brewing step (
In the compaction step (
During all of the sub-steps described above, the assembly remains in the closed position while keeping the motor stopped and the toggle mechanism in its dead center.
Depending on the type of powdered product used, one or more of the above steps may be absent. In particular, in the case of filter preparation or soluble coffee, the compaction and pre-brewing steps are skipped. In other cases, post-compaction may not be required. In this regard, the control unit ECU may be configured to selectively enable or disable one or more of the steps described above based on recognition of the product type, carried out after processing of the digital image captured by the sensor 40.
The compaction step is provided by the action of the pre-brewing valve 142. It is possible to selectively provide for a removal or a bypass of this valve in order to carry out dispensing without activation of the pre-brewing valve 142 (for example in the case of using filter preparation) by not performing the compacting step.
Once the beverage dispensing is complete, the used tablet P must be ejected to allow a new tablet to be inserted into the receptacle 13 for the next dispensing (step 8).
To this end, the electric motor 16 is placed in reverse rotation to bring the first assembly part 12 into an ejection and discharge position (
Cleaning following beverage dispensing is performed on both filters 126 and 143 by the blade member 51 and the scraping member 61. In the step of reopening the dispensing assembly, the blade member 51 performs a rotational motion reversed from that described above. The blade member 51, therefore, in addition to sweeping the outlet filter 143, interferes with the used tablet P, causing it to detach and fall into a compartment below (
Continuing the rotational motion to return to the open position, the receptacle 13 with the inlet filter 126 in the maximum forward position is swiped against the scraping member 61 (
Due to the devices described above, any dust that settles on filters 126 and 143 and does not remain attached to the used tablet during the compaction step is removed and dropped into the used tablet collection compartment.
After passing the fixed scraping member 61 for cleaning the inlet filter 126, cold water present in the hydraulic cylinder 121 is allowed to return to the tank for use in a subsequent cycle. Since there are several frictions due to the different gaskets mounted in the first assembly part 12, the spring 124 allows the inlet filter 126 to return to its position for the next cycle, i.e., to the position in
Also in this case, the determination that the open position has been reached is made by a protuberance of the cam member 38, i.e., the protuberance indicated with 38a in
The receptacle 13 together with the brewing head 125 may only be disassembled when the assembly is in the open position. To disassemble, it is necessary to rotate the receptacle 13 by a certain angle (in the direction of the arrows shown in
The brewing head 125 is removed together with the receptacle 13 by means of the constraining teeth 13b (
After cleaning the brewing head 125 with the inlet filter 126, the components may be reassembled by following the disassembly steps in reverse and making sure to keep the brewing head 125 at the end of the stroke. Proper assembly of the brewing head 125 is confirmed by a click once it is remounted on the plunger 123.
An alternative for cleaning the filters is to reverse the normal flow of water from the inlet filter 126 to the outlet filter 143. In this case, the dispensing unit is brought to the closed position without the presence of a tablet inside the receptacle 13. Once the closed position is reached, cold water is sent through a secondary passage 144 present on the second assembly part 14 (see
Naturally, without prejudice to the principle of the invention, the embodiments and the details of construction may be widely varied relative to that which has been described and illustrated purely by way of non-limiting example, without thereby departing from the scope of protection as described and claimed herein.
Number | Date | Country | Kind |
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102020000014425 | Jun 2020 | IT | national |
This application is a National Phase Application of PCT International Application No. PCT/IB2021/055298, having an International Filing Date of Jun. 16, 2021, claiming priority to Italian Patent Application No. 102020000014425, filed Jun. 17, 2020 each of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/055298 | 6/16/2021 | WO |