The present embodiments relate to the storing, withdrawing, and retracting of a cable and, more particularly, to a motorized cable retractor that provides controlled withdrawal and retraction of a cable.
In many applications, it is desirable to provide video, audio, power, and/or data connections to an electrical or electronic device using cables which may be dispensed when needed and then retracted when no longer needed. For example, many business and academic environments include conference rooms in which meetings are held where the participants bring laptop or notebook computers, video projectors or other devices that require various data connections. It is desirable that the conference room or similar facility be configured to deliver these services by providing cables which are connectable to such devices. It further desired that the cables can be stowed away out of sight when no longer needed.
Various apparatuses are known which can provide such cable connections. As an example, tabletop enclosures may be provided that are recessed in an opening in the conference table or other work surface and which have a housing that extends below surface of the tabletop. The connector end of the cable is accessible from within the enclosure and the rest of the cable may be stored in a device, such as a cable retractor, that permits the cable to be pulled out from the enclosure when needed and then retracted after use.
Known cable retractors typically require the cable to be withdrawn manually from the retractor. Such retractors may permit the entire length of the cable to be pulled out but often not do not allow for only a portion of the length to be withdrawn. A locking mechanism is provided that locks the cable in place when the cable is fully extended and which is unlocked subsequently after use. Alternatively, a locking mechanism may be provided by which the cable may be held in place after being partially or fully withdrawn manually. The locking mechanism must later be manually unlocked to retract the cable.
As a further alternative, other known cable retractors use an electrically controlled device that permits any length of cable to be manually withdrawn from the cable retractor and then holds that length in place. To retract the cable, a manual switch or a timer causes the electrically controlled device to release the cable, and then a spring-driven mechanism draws back the cable. With a spring-driven cable retractors, however, the cable may be held under tension from the spring. The copper cable that typically is the conductor is known to be prone to fatigue from the tension that the cable is held under and from the many cycles of the cable repeatedly being withdrawn and retracted. Thus, by storing the cable under tension, the life of the cable may be shortened.
It is therefore desirable to provide an improved cable retractor in which the cable is not held under tension while being stored.
As a still further alternative, other known cable retractors use a gravity-driven mechanism. A length of cable may be manually pulled out from the retractor and the laid flat on a surface. The friction from the bending of the cable, as well as the reduction in weight of the portion of the cable remaining in the retractor, cause the withdrawn portion of the cable to remain in place. Upon lifting the end of the cable to a near vertical orientation, the friction that held the cable in place is removed, and the cable begins to be returned to within the retractor using its own weight. For example, the fliptop may allow the cable to be pulled out for use, and then retracted when done by lifting the cable vertically above the fliptop.
It is therefore desirable to provide an improved cable retractor that avoids the need to manually withdraw the cable from the retractor and/or manually return the cable into the retractor. It is further desirable to provide an improved cable retractor that uses a motorized mechanism to permit any length of the cable to be withdrawn from the cable retractor, holds the length of cable in place during use, and then retracts the cable back into the retractor.
Recently, with the introduction of USB-C and other standards, the cables used in a retractor may carry both power and data. The higher currents provided when power is being delivered can result in resistance losses over the length of the cable. Similarly, use of the cable in higher frequency applications can also result in losses along the length of the cable. Some known cable retractors, however, require a length of cable much longer than the maximum length to be retracted in order for the retractor to operate.
Also, various data standards also have limitations on the length of the cable to avoid high-frequency losses. As an example, the recent introduction of USB 3.2 compliant, USB-C cable is such a cable. Several existing cable retractors have constructions that require duplication of the cable length and are unsuitable for use with such data standards.
It is therefore also desirable to provide an improved cable retractor in which the total length of the cable is shortened to reduce the losses along the length of the cable without reducing the length available to be drawn by a user.
It is to be understood that both the general and detailed descriptions that follow are exemplary and explanatory only and are not restrictive.
In accordance with an aspect, a cable retractor comprises (a) a housing; (b) a motorized drive section disposed within the housing and configured to urge at least a segment of the cable past the drive section; and (c) a chamber disposed within the housing and configured to hold at least another segment of the cable, the at least another segment of the cable being stored freely therein without a specific arrangement of the cable; (d) whereby (1) the motorized drive section is operable to urge the cable in a first direction to draw the at least another segment of the cable from the chamber, then past the motorized drive section, and then through an external opening in the housing to outside of the housing, and (2) the motorized drive section is operable to urge the cable in a second, opposing direction to draw the at least another segment of the cable through the external opening in the housing from outside of the housing, then past the motorized drive section, and then into the chamber, the at least another segment of the cable being urged freely into the chamber without a specific arrangement of the cable in the chamber.
According to another aspect, a cable retractor comprises (a) a housing; (b) a motorized drive section disposed within the housing and configured to urge at least a segment of the cable past the drive section; and (c) a circular chamber disposed within the housing and configured to hold at least another segment of the cable, including (1) a circular-shaped spindle located at a center of the circular chamber, the at least another segment of the cable looping around the circular-shaped spindle; (d) whereby (1) the motorized drive section is operable to urge the cable in a first direction to draw the at least another segment of the cable from the circular chamber, then past the motorized drive section, and then through an external opening in the housing to outside of the housing, and (2) the motorized drive section is operable to urge the cable in a second, opposing direction to draw the at least another segment of the cable through the external opening in the housing from outside of the housing, then past the motorized drive section, and then into the circular chamber, the at least another segment of the cable being urged into the circular chamber, then around the circular-shaped spindle, and then looping around itself in a circular manner..
According to yet another aspect, a cable retractor comprises (a) a housing; (b) a motorized drive section disposed within the housing and configured to urge at least a segment of the cable past the drive section; and (c) a chamber disposed within the housing and including (1) a first pulley rotatable a first axis having a fixed location adjacent to an end of the chamber, and (2) a second pulley rotatable about a second axis, (3) a third pulley rotatable about a third axis, (4) at least one of the second pulley and the third pulley being translatable along a length of the chamber, (5) the cable slidably entering the chamber at a first opening, then being partially wound around the second pulley, then being partially wound around the first pulley, then being partially wound around the third pulley, and thereafter exiting the chamber at a second opening; (d) whereby (1) the motorized drive section is operable to urge the cable in a first direction to extract at least a length of the cable from the chamber, the at least one translatable pulley translating toward the first pulley such that a decrease in distance between the first axis and the axis of the at least one translatable pulley is proportional to the extracted length of the cable, and (2) the motorized drive section is operable to urge the cable in a second, opposing direction to retract into the chamber the at least length of the cable through the first opening in the housing, the at least one translatable pulley translating away from the first pulley such that an increase in distance between the first axis and the axis of the at least one translatable pulley is proportional to the retracted length of the cable.
The accompanying figures further illustrate the present embodiments.
The components in the drawings are not necessarily drawn to scale, emphasis instead being placed upon clearly illustrating the principles of the present embodiments. In the drawings, like reference numerals designate corresponding parts throughout the several views.
The present embodiments provide a cable retractor that uses one or more electrically controlled motors to withdraw a length of cable from the cable retractor. The present embodiments further provide a cable retractor that uses one or more electrically controlled motors to retract a withdrawn length cable back into the cable retractor.
Unless the context clearly requires otherwise, throughout the description and the claims, the words ‘comprise’, ‘comprising’, and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to”.
The following is a list of the major elements in the drawings in numerical order.
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The embodiment described herein in the context of a motorized cable retractor, but is not limited thereto, except as may be set forth expressly in the appended claims.
Referring first to
The motorized cable retractor 100 includes a retractor housing 108 having a drive section 102 and a cable storage section 104. A cable 110 is partially disposed within the housing 108 but also extends outside of the housing 108 at each end thereof. A cover 112 covers over the retractor housing 108.
The cable 110 may be configured to conform to one or more connector and wiring standards, such as Universal Serial Bus (USB, USB-A, USB-B, Mini-USB, Micro-USB, and USB-C), Ethernet, power over Ethernet (PoE), 15-pin Video Graphics Array (VGA) (plus audio combined), High-Definition Multimedia Interface (HDMI), Digital Visual Interface (DVI), Category-5 (Cat-5), Category-5 Enhanced (Cat-5E), Category-6 (Cat-6), Augmented Category 6 (Cat-6a), optical fiber, audio, DisplayPort, or any other type of cable.
A module insert 106 may be disposed at one end of the cable 110 for insertion into a fliptop unit.
Inside the drive section 102, a power supply 202 powers a motor 204 which drives a pair of meshed bevel gears 206. The turning of the bevel gears both rotates a drive roller (not shown) and drives a drive belt 208 to turn another drive roller 210. A pair of torsion springs 214 cause a pair of idler rollers 212 to press against the drive rollers 210 and rotate when the drive rollers 210 rotate. The spring tensioned idler rollers 212 also hold the cable against the drive rollers 210 such that the rotation of each drive roller 210 against its adjacent spring tensioned idler roller 212 causes the cable 110 to move in one direction or another.
To withdraw the cable 110, the pairs of drive rollers 210 turn in a direction which draws the cable 110 out from the chamber 232. The cable is then directed through an opening 230 in the retractor housing 108 and then into and then through the module insert 106, for example.
To retract a withdrawn cable, the pairs of drive rollers 210 rotate in an opposite direction which pulls the cable 110 back into the chamber 232. The cable 110 may also, for example, first pass through the module insert 106 before passing through the opening 230 and then the drive rollers 210. The cable 110 then freely collects inside the chamber 232.
The motorized cable retractor 100 therefore has the advantage of not requiring any pulleys or other elements to organize the cable within the chamber 232. Further, less cable is required because there is no routing of cable over pulleys or other elements.
Additionally, because the cable 110 freely collects within the chamber 232, the cable 110 is not constrained to a particular bend pattern and is allowed to fill the chamber 232 according to the path of least resistance. Therefore, the cable 110 is not subject to the stresses placed on cables as are present in other known retractors. The absence of such stresses prolongs the life of the cable. The pattern of the stored cable 110 may change over time with repeated use of the retractor.
The motorized cable retractor 100 has the further advantage that the same drive mechanism is used to both withdraw and retract the cable 110. Namely, the same components of the drive section 102, such as the drive rollers 210, the idler rollers 212, and the elements that drive the drive rollers 210, are used to both withdraw the cable 110 from and retract the cable 110 into the retractor housing 108 and the storage area 232.
Though a particular arrangement of components of the drive section 102 is shown in
At least one sensor (not shown) may be disposed within the walls 306 of the module insert 106 to detect the presence or absence of the connector 300 within the module insert 106. A connector terminal 304 is provided at the other end of the housing 302. The connector terminal 304 may be configured to conform to one or more of the connector and wiring standards.
A magnet 310 may be secured to the housing 302 of the connector 300 and used for detecting whether the connector 300 is disposed within the module insert 106 by detecting the presence or absence of the magnet 310.
As an alternative to, or in addition to, the magnet 310, a particular color or pattern may be present on the connector housing 302 so that an optical sensor may detect whether the connector 300 is disposed within the module insert 106.
The sensor and switching board 410 further includes one or more switches 404 by which the motorized cable retractor 100 may be controlled by a user. When the sensor and switching board 410 is employed within the module housing 420, the one or more switches 404 may be located beneath an opening 424. Though only a single switch 404 is shown in
One or more switch covers 414 are disposed in the opening 424 and protects the one or more switches 404. Though only a single switch cover 414 is shown in
In operation, when the cable 110 is fully retracted, the connector 300 rests fully within the module insert 106. The presence of the connector 300 may be detected by the sensors located within the module insert 106. Upon activation of the motorized cable retractor 100, the cable begins to be urged out from the retractor housing 108, driving the connector 300 out from inside the module insert 106. This absence of the connector 300 is also detected by the sensors located within the module insert 106. The sensors located within the module insert 106 may also be configured to detect other locations on the cable 110 so that the length of withdrawn cable, whether the cable110 is fully extracted, or movement of the cable 110 may also be detected. Additional magnets may be disposed at various locations along the length of the cable 110 for detection by the sensors. Additional sensors may also be located at other locations in the retractor housing 108 and may also detect whether the cable is fully or partially withdrawn.
Alternatively, when the cable is fully or partially extracted, the motorized cable retractor 100 may also be activated to retract the cable to within the retractor housing 108. The sensors located within the module insert 106 may be configured to detect that return of the cable to the retractor housing 108 is in progress, such as by sensing one or more of the additional magnets that may be disposed at various locations along the length of the cable 110.
When the cable is fully retracted, the connector 300 is returned to within the module insert 106, and the presence of the connector 300 is detected by the sensors, which may generate a signal that shuts off operation of the motorized cable retractor 100.
In addition to sensing the cable 110, other sensors may be present in the retractor housing 108 to provide other sensing functions. For example, such sensors may be used to detect movement and direction of rotation of the idler or drive rollers. Other sensors may also be used to detect whether a roller has slipped against the cable or whether the drive motor has stalled.
Examples of possible situations that may occur and what is be detected by the sensors are shown in Table 1. Also shown are the possible responses that may be taken by a processor to such situations.
Other examples of various situations, what may be detected, and the possible responses thereto are also within the scope of the disclosure.
When one of the one or more switches 404 on the module insert 106 is depressed, a signal is sent to a processor (not shown) which may be situated on the circuit board 410 that is located in the module insert 106. Alternatively, a signal is sent to a processor (not shown) which may be situated in another location in the retractor housing 108, such as in the drive section 102. Depending on what the sensors are detecting, and the specific input received from the one or more switches 404, the processor will choose an action accordingly, such as whether to start or stop the motor, the direction to turn the motor, whether to activate or de-activate an LED, or the like.
There are many ways to utilize the one or more switches, and various levels of control may be offered. An example of controlling the retractor 100 using two switches, namely an IN button and and OUT button, is shown in Table 2.
Other examples of controlling the retractor 100 using two switches are also within the scope of the disclosure.
An example of controlling the retractor 100 using a single switch to define a state machine is shown in Table 3.
Other examples of controlling the retractor 100 using a single switch are also within the scope of the disclosure.
The cable 110 is run from the retractor housing 108 of the motorized cable retractor 100 through an opening in the flip top housing 502 and then into the bottom of the module insert 106 which was previously inserted into the flip top housing 502. The end of the cable 110, or the connector 300, may be visible above the top of the flip top unit 500 when the cable 110 is partially or fully extracted from motorized cable retractor 100.
Side openings 524 are provided in the sidewall of the box portion of the flip top unit 500 for receiving hooks 114 of the housing 108 and correspond in location to the hooks 114. Further, each side opening has a wider upper part and a narrower lower part. When the housing 108 is mounted onto the sidewall of the box portion of the flip top unit 500, the hooks 114 are first inserted into the wider upper part of the openings 524. Then, the housing 108 is slid along the sidewall until the hooks 114 engage the narrower lower part of the openings 524 and press against the inside of the sidewall.
When the housing 108 of the motorized cable retractor 100 is mounted to the sidewall of the flip top unit 500 and locked in place, the opening 230 at the top of the housing 108, from which the cable 110 extends, is located beneath the bottom surface 526 of the flip top unit 500. When the module insert 106 is then inserted into the opening 522 of the flip top unit 500, and a portion of the cable 110 may be routed up through the bottom opening 426 of the module insert 106 to be accessible from above.
To dismount the housing 108 from the flip top unit 500, a snap connector (not shown) may be is pressed away from the sidewall of the flip top unit 500 in a manner that unlocks the snap connector. Then, the housing is slid along the openings 514 until the hooks 114 are clear of the narrow part of the openings. The housing 108 may then be moved away from the sidewall of the flip top unit 500.
A drive section 602, which may be an arrangement similar to that described in connection with
A fixed pulley 614 is disposed adjacent to an upper end of the retractor housing 610. A pair of translating pulleys 612, 616 are located at opposing ends of a pulley carriage 622 and are translatable along at least part of the length of the retractor housing 610.
One or more threaded lead screws 620 may be provided and may be driven by the drive section 602 or by another motor (not shown). Each threaded lead screw 620 is caused to turn within a threaded opening in the pulley carriage 622 to drive the pulley carriage 622 up and down. Using the one or more threaded lead screws 620 to drive the pulley carriage 622 provides an added advantage that the threaded lead screws 620 support the weight of the pulley carriage 622 and the pulleys 612, 616 so that their weight does not rest upon the cable 110. Thus, stress on the cable 110 is further reduced.
Alternatively, the pulley carriage 622 is moveable along a pair of guide rods 620 that allow the pulley carriage 622 and the pulleys 612, 616 to move up and down as the cable 110 is withdrawn or retracted by the drive section 602.
After passing between the rollers 604 and 606, the cable 110 winds around the translating pulley 612, then around the fixed pulley 614 and thereafter around the translating pulley 616. A fixed end of the cable 120 then exits the retractor housing 610 through an opening 624 and is held in place by a clamp 626.
When the cable 110 is drawn by the rollers 604, 606 out of the retractor housing 610, the length of the cable 110 that is within the retractor housing 610 is reduced. Concurrent with the operation of the rollers 604, 606, the one or more threaded lead screws 620 are turned to drive the pulley carriage 622 toward the fixed pulley 614. Generally, the distance that the pulley carriage 622 is moved toward the fixed pulley 614 is proportional to the length of the cable 110 drawn by the rollers 604, 606 so that no slack is present in the cable.
Alternatively, when the guide rods are provided in place of the threaded lead screws, the portion of the cable 110 drawn out of the retractor housing 610 by the rollers 604, 606 pulls on the translating pulleys 612, 616. This pulling cause the pulley carriage 622 to move along the guide rods 620 toward the fixed pulley 614 and thereby draws the pulley carriage 622 and the pulleys 612, 616 toward the fixed pulley 114.
The rollers 604, 606 continue to draw the cable 110 out from the retractor housing 610 until a minimum length of the cable 110 remains within the retractor housing 610. The pulley carriage 622 and the translating pulleys 612, 616 are then at their closest distance to the fixed pulley 614.
To draw the cable 110 back into the retractor housing 610, the direction of rotation of the drive roller 608 is reversed and causes the pair of rollers 604, 606 to retract the cable back 110 into the retractor housing 610. The threaded lead screw 620 is turned in an opposite direction so that the pulley carriage 622, and the translating pulleys 612, 616, are drawn away from the fixed pulley 614.
Alternatively, or in addition to, when the guide rods 620 are provided in place of the one or more threaded lead screws 620, the drawing of the cable 110 back into the retractor housing 610 increases the length of the cable 110 in the retractor housing 610. The increased length of the cable 110 within the retractor housing 610 allows the pulley carriage 622 to slide downward along the guide rods 620 due to gravity. The translating pulleys 612, 616 therefore move downward, away from the fixed pulley 614, and take up more of the cable.
The pair of rollers 604, 606 may continue to draw the cable 110 back into the retractor housing 610 until a maximum length of the cable 110 is within the retractor housing 610. The pulley carriage 622 and the translating pulleys 612, 616 are then at their maximum distance from the fixed pulley 614.
In this manner, the arrangement of the pulleys 612, 614, 616 draws the cable back into the retractor in an ordered, predetermined manner that reduces the likelihood of the cable snagging or becoming twisted within the retractor.
A drive section 702 may be similar to the drive section 602 of the motorized cable retractor 600. For example, a drive roller 706 and an opposing, spring tensioned idler roller 704 may operate in a manner similar to that of the drive roller 606 and the idler roller 604 shown in
The pulley carriage 722 is moveable up and down in a manner similar to that described in connection with the pulley carriage 622 of
Using the one or more threaded lead screws 720 to drive the pulley carriage 722 provides an added advantage that the threaded lead screw 720 supports the weight of the pulley carriage 722 and the pulleys 712, 717 so that their weight does not rest on the cable 110 and provide stress on the cable 110.
Alternatively, the pulley carriage 722 is moveable along a pair of guide rods 720 that allow the pulleys 712, 716 to move up and down as the cable 110 is withdrawn or retracted by the drive section 702.
In this manner, the arrangement of the pulleys 712, 714, 716 draws the cable back into the retractor in an ordered, predetermined manner that reduces the likelihood of the cable snagging or becoming twisted within the retractor.
Though particular arrangements of the cable and the pulleys are shown in
Additionally, the motorized cable retractor 600 shown in
Alternatively, rotating the drive roller 806 in a second, opposite direction draws the cable 110 from, for example, outside the flip top box 500 and then through the flip top box 500. The cable 110 is then drawn into the housing 810 of the motorized cable retractor 800, past the idler and drive rollers 804, 806, and then into the chamber 814.
The motorized cable retractor 800 therefore has the advantage of not requiring any pulleys or other elements to organize the cable within the chamber 232. Further, less cable is required because there is no routing of cable over such pulleys or other elements.
Additionally, because the cable 110 collects freely around the center spindle 820 within the chamber 814, the cable 110 is not constrained. Therefore, the cable 110 is not subject to the stresses placed on cables as are present in other known retractors. The absence of such stresses prolongs the life of the cable.
Though a particular arrangement of the driver section 802 and cable 110 is shown in
Additionally, the motorized cable retractor 800 shown in
To solve the aforementioned problems, the present embodiments provide examples of motorized cable retractors.
It should be understood that this description is not intended to limit the embodiments. On the contrary, the embodiments are intended to cover alternatives, modifications, and equivalents, which are included in the spirit and scope of the embodiments as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth to provide a comprehensive understanding of the claimed embodiments. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
Although the features and elements of aspects of the embodiments are described as being in particular combinations, each feature or element may be used alone, without the other features and elements of the embodiments, or in various combinations with or without other features and elements disclosed herein.
This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.
The above-described embodiments are intended to be illustrative in all respects, rather than restrictive, of the embodiments. Thus, the embodiments are capable of many variations in detailed implementation that may be derived from the description contained herein by a person skilled in the art. No element, act, or instruction used in the description of the present application should be construed as critical or essential to the embodiments unless explicitly described as such. Also, as used herein, the article “a” is intended to include one or more items.
In addition, the above disclosed methods are not meant to limit the aspects of the embodiments, or to suggest that the aspects of the embodiments should be implemented following the aforementioned methods. The purpose of the aforementioned methods is to facilitate the understanding of one or more aspects of the embodiments and to provide the reader with one or many possible implementations of the processed discussed herein. It should be understood by one of ordinary skill in the art that the steps of the aforementioned methods may be performed in a different order and that some steps may be eliminated or substituted.
All United States patents and applications, foreign patents, and publications discussed above are hereby incorporated herein by reference in their entireties.
Alternate embodiments may be devised without departing from the spirit or the scope of the embodiments.
This application claims the benefit of the filing date of U.S. Provisional Pat. Application No. 63/316,187, filed Mar. 3, 2022, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63316187 | Mar 2022 | US |