Patent Application
20130160955
The invention relates to a motorized carriage for opening/closing a screen, this carriage being able to move along a rail, as well as a concealment facility for an opening comprising, among others, such a carriage.
There are many devices that make it possible to maneuver the opening of a curtain. One of the solutions consists in motorizing the movement of the head carriage whereon is fixed an end of the curtain. The head carriage comprises guide wheels, in general, at least two pairs of wheels, running along running tracks formed along a rail fixed in the vicinity of the ceiling of a room.
Applications JP-A-2005-095364 and JP-A-09-327373 describe a head carriage incorporating a friction wheel driven in rotation by a motor and able to be in contact, over a portion of its periphery, with a running surface formed along a rail. The contact force between the friction wheel and the running surface can be adjusted, statically, by a presser means.
DE-A-24 36 753 teaches to take into account the direction of movement of a carriage in order to adjust the contact force of a zone of friction on a rail. Once the direction of movement of the carriage is established, the contact force is independent of the weight of the curtain.
However, during the movement of a curtain, the required force to be provided to the head carriage in order to drive the curtain, changes as it moves. In order to be able to close the curtain, the motor has to be sized in such a way as to be able pull the curtain at the end of travel, i.e., a substantial force proportional to the total mass of the curtain and able to compensate the elastic reaction of the tensioned curtain. At the beginning of a closing maneuver, the head carriage pulls a low load, as the mass of the curtain is supported by static support carriages. Durant this phase, the head carriage only moves a few support carriages and therefore only a few sections of the curtain, which represents a low weight. Then, the head carriage drives more and more support carriages. Consequently, it pulls a higher curtain mass. At the end of travel, the carriage needs to provide a substantial force, in particular proportional to the total mass of the curtain. Therefore, at the beginning of the closing of the curtain, the motor is oversized, which results in a poor output of the device and, therefore, has a negative influence on the consumption of the motor. This disadvantage is even further penalizing when the motor is powered by an autonomous source of energy, the case for which the optimization of the consumption is sought.
The invention proposes a motorized carriage for a curtain making it possible to optimize the energy consumption of the motor.
To this effect, the invention relates to a motorized carriage for opening/closing a screen, with this carriage able to move along a rail thanks to a friction wheel driven in rotation by a motor and in contact with at least one running surface of the rail, the contact force between the friction wheel and the running surface able to be adjusted by a presser means, characterized in that the presser means makes it possible to vary the contact force according to a resistive force which depends on the change of the load pulled or pushed by the carriage as it moves.
Thus, the carriage is similar to the aforementioned carriages of prior art mentioned except for the presser means which is designed in such a way as to allow for the variation of the contact force according to the change in the load pulled or pushed by the carriage as it moves, in particular the weight of the deployed portion of the curtain and associated carriages.
According to advantageous but non-mandatory aspects of the invention, such a carriage can incorporate one or several of the following features, taken in any combination that is technically admissible:
Generally, the carriage comprises at least two pairs of guide wheels running on tracks of the rail. Preferably, the presser means makes it possible to bring the friction wheel closer to the rail by modifying the vertical distance between the axis of the friction wheel and a plane passing through the contacts of the guide wheels with the tracks of the rail. This measurement can be adjusted via simple means. In reality, this entails a low variation in this value since, when operating, the friction wheel is continuously in contact with the rail. This variation is in fact directly proportional to the wheel deformation due to the increase in the pressure force.
Among the simple means for adjusting, one solution consists in that the presser means modifies the separation of the two pairs of guide wheels in order to vary the contact force between the friction wheel and the corresponding running surface of the rail.
Advantageously, the presser means comprises a mobile element in relation to a housing supporting the friction wheel, with the mobile element, whereon is hooked the curtain to be moved, supporting one of the two pairs of guide wheels. With this structure, the pair of guide wheels associated with the mobile element is slowed proportionally to the curtain mass pulled or pushed, which naturally tends to separate or bring closer together the two pairs of guide wheels. Also, thanks to pivots or cams, the friction wheel can then be thrust, more or less strongly, on the running surface according to the separation of the guide wheels, which results in a variation in the contact force between the friction wheel and the running surface.
The device of the invention is particularly adapted to a motorized system powered by an autonomous source of energy.
The invention further relates to a concealment facility for an opening comprising a rail, a motorized carriage and a curtain hooked to the motorized carriage, characterized in that the carriage is such as mentioned hereinabove and its friction wheel is in contact with the running surface of the rail and exerts on this surface a contact force that varies according to the resistive force.
The invention shall be better understood when reading the following description, provided solely by way of example and in reference to the annexed drawings wherein:
The closing of the curtain takes place by moving the curtain towards the left in
In this description, the words “top” and “bottom”, “upper” and “lower” are used in reference to an operating configuration of the system of
During a closing movement of the curtain, the mass pulled changes as the head carriage 100 moves the support carriages 20 and the sections of fabric P11 to P16. The support carriages are driven thanks to the fabric tensioned between two support carriages or thanks to a connector connecting two consecutive support carriages, for example, a chain. As such, for this movement, the head carriage begins by tensioning the first section P11, then drives the first support carriage 20, then tensions the second section P12, then drives the second support carriage 20 and so on. At the beginning of the maneuver, the last sections P12, P13, P14, P15, P16 do not move, they are supported by static support carriages 20. The mass of these last sections is distributed over these carriages and is not pulled by the head carriage 100. As such, the pulled mass by the head carriage increases as the curtain 10 closes. The change in the force required to provide for the closing of the curtain is not regular. It increases substantially towards the end of travel in order to move the total mass of the curtain but also in order to compensate the elastic reaction of the curtain in traction.
During an opening movement of the curtain, the mass pushed also changes as the head carriage 100 pushes the support carriages, with the sections P11 to P16 being loose between two support carriages 20. In this case, the head carriage begins by loosening the first section P11, then pushes the first support carriage, then loosens the second section P12, and so on. At the beginning of the maneuver, the last sections P12, P13, P14, P15, P16 do not move, they are supported by static support carriages 20 which support most of the mass of the curtain. Here again, the curtain mass pushed by the head carriage increases as the screen opens. The change in the force required to provide for the opening of the curtain is not regular. It increases substantially towards the end of travel in order to move the total mass of the curtain but also in order to compensate the elastic reaction of the curtain in compression.
In order to stop the closing of the curtain 10, a first solution consists in detecting the tension of the curtain. When the curtain is deployed, the fabric or the connection between a carriage support 20 and another adjacent carriage 20 or 100 is tensioned. Due to the fact that the last section P16 of the curtain is reconnected to the stop 30 fixed on the rail 50, the movement of the motorized head carriage 100 is stopped. This motorized carriage 100 can therefore stop upon detection of an increase in the torque or of a variation in speed.
Alternatively, one solution consists in placing a stop 40 on the trajectory of the head carriage. The latter thus stops as soon as it encounters the stop 40. The principle of detection can be analogous to the preceding solution. This second solution has the advantage of controlling the stop position of the head carriage and also it makes it possible to avoid tensioning the fabric of the curtain 100, which decreases the risk of damaging it. This solution is particularly suited for a double curtain structure that comes to close at the center of the rail or at desired positions. In the second case, the two curtains can have a different course of travel. The first curtain can, for example, have a course of travel corresponding to one-third of the length of the rail while the second curtain would have a course of travel corresponding to two-thirds. Indeed, the same stop 40 can be used for the two curtains, as such providing the control of the stop position for the two head carriages. This common stop can also be used to re-synchronize the two motorized carriages which is more pertinent in the case of a central stop.
The stopping of the curtain at the opening occurs when all of the support carriages are piled together and stop against the stop 30. The detection of this stop by the motorized carriage 100 is analogous to the detection described previously.
The observations hereinabove also apply to a concealment facility in accordance with the invention incorporating a carriage such as is shown in
The carriage 100 moves along the rail 50 thanks to a friction wheel 140, accommodated in the housing 110, running on the running surfaces 53 and 54. The axis X141 of rotation of the wheel 140 is substantially perpendicular to the direction of movement of the carriage along the rail and substantially parallel to the axes of the guide wheels. The motorization of the carriage is carried out by an electric motor 130 powered by an autonomous source of energy 120, such as batteries. The motor 130 drives in rotation the friction wheel 140 via a transmission 135 shown diagrammatically in
In order for the carriage to drive a determined load, it is necessary that the contact force between the friction wheel 140 and the running surfaces 53 and 54 is enough so that the wheel 140 does not spin. Thanks to a presser means, this force can be adjusted. The presser means described in this solution is incorporated into one of the suspensions of the housing 110. The first front suspension comprises the front wheels 151 and 152 rotating around an axis X153 materialized by a front shaft 153. A front suspension arm 154 passes through the slot 55 and connects the center of the front shaft 153 to the housing 110. The second rear suspension is comprised of rear wheels 161 and 162 rotating around an axis X163 materialized by a rear shaft 163. A rear suspension arm 164 passes through the slot 55 and connects the center of the rear shaft 163 to the housing 110, at a longitudinal distance d from the pair of front wheels.
Contrary to the front arm 154, the second rear arm 164 is not directly fixed on the housing 110. This rear arm 164 passes through a wall of the housing. It comprises a threading 164a at an end in such a way as to cooperate with a nut 165. A coiled spring 166, centered by the rear arm, presses, on one side, against an internal wall of the housing and, on the other side, against the nut 165. Consequently, the screwing of the nut 165 on the threading 164a of the rear arm 164 compresses the spring 166 which transmits the compression force onto the internal wall of the housing 110. As such, the housing pivots around the X axis153 of the front shaft 153 in such a way as to approach the rear of the housing 10 of the rail 50. This movement is limited by the friction wheel 140 housed between the two arms and of which a portion extends beyond the top surface 111 of the housing, thanks to a slot 112 arranged on this face. Indeed, this friction wheel, which rotates around the X axis141 materialized by a shaft 141 integral with the housing, comes to press against the running surfaces 53 and 54 of the rail, as such blocking the pivoting of the housing around the axis X153. As such, the elements 164, 165 and 166 and the internal surface of the housing 110 together constitute the presser means of the wheel 140 against the running surfaces 53 and 54.
The variation of the compression force of the spring 166 makes it possible to vary the contact force between the friction wheel 110 and the running surfaces 53 and 54. This contact force is the result of a double contact which is exerted, on the one hand, between the guide wheels 151, 152, 161 and 162 and the tracks 51, 52 of the rail 50 and, on the other hand, between a portion of the periphery of the friction wheel 140 and the running surfaces 53, 54. The intensity of the contact force exerted by the friction wheel 140 depends on its position in relation to the rail 50. Its position varies according to the pivoting angle of the housing in relation to the axis X153. The presser means 110-164-165-166 allows this angle to be adjusted, and therefore to directly modify the contact force. The pivoting angle or the variation in the position of the wheel in relation to the rail is low. Indeed, during operation, the friction wheel is continuously in contact with the rail. However, it is the crushing of the wheel against the running surfaces which generates the increase in the contact force. Consequently, the crushing height defines the pivoting angle and the variation in the position of the wheel in relation to the rail. The wheel is more preferably made of a relatively flexible material which makes it possible to increase the crushing height and to increase the contact surface.
Moreover, the housing 110 comprises a first lug 113, at the front of the carriage and a second lug 114, at the rear of the carriage. These two lugs make it possible to fasten hooks not shown and fixed on the top of the first section P11 of the curtain.
With the device described hereinabove, the contact force must be adjusted in order to drive the total mass of the curtain 10 provided with support carriages 20, i.e., the load to be pulled at the end of curtain movement. Once adjusted, this force does not vary during the movement. As such, at the beginning of a curtain movement, the contact force is stronger than what is required. However, as the electrical consumption of the motor is directly proportional to this contact force, the latter is penalized during most of the travel of the curtain.
In this example, the presser means of the friction wheel 140b on the running surfaces 53 and 54 of the rail 50 is carried out by a rear fastening device of the motorized carriage 100b. As such, the rear suspension arm 164b of the carriage 100b comprises an end similar to that of the rear arm 164 on rail but is different at its other end.
On the side of the rail 50, the rear arm 164b is reconnected to a rear shaft 163b supporting two rear guide wheels 161b and 162b. The rear arm 164b is therefore used to support the carriage 100b under the rail 50, such as the rear arm 164 of the carriage 100, in cooperation with a front arm 154b identical to the front arm 154. The guide wheels 151b, 152b, 161b and 162b, mounted rotatingly around axes X153b and X163b at the top portion of the arms 154b and 164b, are both used to suspend the carriage 100b and to guide it along the rail 50.
On the other side, the rear arm 164b is articulated around a lug 115b integral with the housing 110b of the motorized carriage 100b, around an axis X167b materialized by a second shaft 167b. Consequently, the rear arm 164b can pivot around the axis X167b which is parallel to the axes of the guide wheels 151b, 152b, 161b and 162b and perpendicular to the direction of movement of the carriage 100b along the rail 50. Moreover, the rear arm 164b supports a lug 114b intended for the fastening of a hook, not shown and fixed on the top of the first section P11 of the curtain.
The principle of the variation in the contact force according to the change in the load pulled or pushed by the carriage as it moves is shown in
This rotation causes, on the one hand, the separation of the two pairs of wheels 151b/152b and 161b/162b in relation to one another and, on the other hand, the pivoting of the housing 110b around the X axis153b, in the anti-clockwise direction shown by the arrow F2. The distance between the axes of rotation X153b and X163b of the pairs of guide wheels increases to a value E2b greater than the value E1b. The carriage 100b as such passes from the configuration shown by the housing 110b as a dotted line to the configuration as a dashed line in
These movements have for consequence the bringing the axis X141b of rotation of the friction wheel 140b and of the rail 50 closer together and therefore the increase in the contact force FT between the friction wheel and the running surfaces 53 and 54. The increase in this contact force makes it possible to increase the pulling force of the motorized carriage 100b. With this mechanism, the contact force adjusts to the pulling force required to move a defined curtain mass MT and overcome the corresponding resistive force RT. Thus, during the closing of the screen, the contact force self-adjusts, in particular according to the change in the curtain mass to be pulled. The consumption of the motor is thus optimized.
This rotation causes, on the one hand, the bringing closer together of the two pairs of guide wheels 151b/152b and 161b/162b and, on the other hand, the pivoting of the housing 110b around the X axis153b, in the anti-clockwise direction shown by the arrow F2. The distance between the axes X153b and X163b then decreases to a value E3b less than the value E1b. The carriage 100b passes from the configuration shown by the housing 110b as a dotted line to the configuration as a dashed line in
The presser means of the friction wheel 140b on the running surfaces 53 and 54 of the rail 50 is also carried out by a rear fastening device of the motorized carriage 100c. The rear suspension arm 164c of the carriage 100c comprises an end similar to that of the rear arm 164 on the rail but is different at its other end.
On the side of the rail 50, the rear arm 164c is reconnected to a rear shaft 163c supporting two rear guide wheels 161c and 162c. The rear wheels 161c and 162c are also used to suspend the carriage 100c under the rail 50, in conjunction with the front wheels 151c and 152c mounted rotatingly at the upper end of a front suspension arm 154c identical to the front arm 154.
In the median portion, the rear arm 164c carries a pin 168c extending according to a direction parallel to the axes X153c and X163c of rotation of the guide wheels. This pin cooperates with a guide path 116c, in the shape of an inverted “V”, arranged on a lug 115c integral with the housing 110c of the motorized carriage 100c. In practice, the guide path 116c is formed by a hole cut in the lug 115c. Advantageously, the arm comprises two pins, arranged on either side of the arm. In this case, the housing is integral with two lugs 115c each integrating one guide path associated with each pin. Moreover, the rear arm 164c is extended, opposite the rear wheels 161c, 162c by a lug 114c intended for the fastening of a hook not shown fixed on the top of the first section P11 of the curtain.
As in the above example, the adjustment of the contact force between the friction wheel and the running surface is obtained by varying the separation between the two pairs of wheels 151c/152c and 161c/162c.
For the opening of the curtain, the reasoning is the same except that the two pairs of wheels 151c/152c and 161c/162c come closer together. The pin then cooperates with the other branch of the inverted “V”, in a manner comparable to that which is described in reference to
As an alternative to the previously described examples, the contact force FR between the friction wheel 140b or 140c and the running surfaces 53 and 54 in at rest position can be adjusted. For example, a means can be provided that adjusts the height of one of the suspension arms 154b, 164b, 154c or 164c connected to the guide wheels. The adjusting solution of prior art described in
In order to return the carriage to a balanced or at rest position, the solutions described consist in using the reactive force generated following the compression of the friction wheel against the running surfaces. Alternatively, return means can be provided, such as one or several springs, making it possible to return the mobile member of presser means to a balanced position.
Regardless of the example or the alternative under consideration, the presser means of the carriage make it possible to take into account the change in the weight of the pulled or pushed portion of the curtain, therefore the change in the load, by consequently adjusting the contact force. Indeed, the higher the weight of the curtain, the more the resistive force increases and the more the mobile arm 164b, 164c or equivalent is moved, in relation to housing 110b or 110c and starting from the same at rest position, which induces a corresponding increase in the contact force.
In the examples described hereinabove, the motor for driving the friction wheel 140b or 140c is powered by an autonomous source of energy, analogous to the source 120 shown in
Likewise, it is described that the front top end of the curtain is hooked to the rear arm of the carriage. For aesthetic reasons, this top end of the curtain can also be fastened to the housing of the carriage in such a way as to conceal it. As such, a lug can extend at the front of the carriage in a manner analogous to the lug 113 in prior art. However, an operating clearance must be provided between the front fastening lug connected to the housing and the rear fastening lug connected to the rear arm.
The invention is described in the case where the zone of friction 140b or 140c cooperates with two running surfaces 53 and 54. It also applies in the case where this zone cooperates with a single running surface. The invention is not limited to the examples described. Other solutions can be considered in order to vary the contact force according to the change in the load pulled or pushed by the carriage as it moves. Likewise, the change in the contact force can be obtained via simple translation of the housing of the carriage, and more particularly of the friction wheel, towards the rail instead of pivoting it about an axis.
The invention can also adapt to carriages that move along other types of rails that have a different profile. The rail must as such be considered as a guide support of the carriage; its shape is of little importance. The rail can be a rod with circular section truncated by a flat surface on its lower portion in such a way as to form the running track for the friction wheel. For this example, the curtain is hooked to rings surrounding the quasi-circular rod.
In this description, the notion of “load” must be understand in broad terms, also including the effects linked to a change in the load as for example the “inertia” of the screen as it moves. As such, the invention also covers horizontally sliding panels. In this example, the operating principle is inverted. At the beginning of the movement, the force to be provided is substantial since the carriage has to start moving the mobile panel. However, once the screen is driven, the force to be provided decreases thanks to the inertia of the panel. A carriage using the principle of the invention therefore makes it possible to adapt its energy needs according to the movement of the panel.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 55472 | Jul 2010 | FR | national |
This application is a National Stage Application of International Application PCT/FR2011/051606 (“PCT '606”), filed Jul. 6, 2011, and published as WO 2012/004530 on Jan. 12, 2012. PCT '606 claims priority to French Patent Application 10 55472, filed Jul. 6, 2010. Both applications are incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/FR11/51606 | 7/6/2011 | WO | 00 | 3/18/2013 |
