Patent Grant
8926024
This application is the U.S. National Phase under 35 U.S.C. §371 of International Application No. PCT/JP2010/000555, filed on Jan. 29, 2010, which in turn claims the benefit of Japanese Application No. 2009-018864, filed on Jan. 29, 2009, the disclosures of which Applications are incorporated by reference herein.
The present invention relates to a motorized cutter, a motorized cutter with wheels, and a cutting method.
A motorized cutter can mainly be used to cut work materials such as pipe materials, plate materials, and roadbeds made of metal, concrete, or the like by using a blade driven by an engine. When cutting using the motorized cutter, it is often necessary to push the blade against the work material along a line drawn on the work material. However, it is difficult to operate a motorized cutter while looking directly at the blade because the blade of a motorized cutter is typically covered by a protective cover. The motorized cutter disclosed in patent literature 1 is therefore provided with marks on the outer periphery of the protective cover that indicate the position and direction of the blade.
In particular, motorized cutters for cutting a roadbed have wheels for moving and a marker plate for guiding the motorized cutter along a line drawn on the roadbed. With a motorized cutter with wheels disclosed in patent literature 2, the marker plate is fitted to a guide rod extending forward in a direction of travel of the motorized cutter from the body of the motorized cutter so as to be arranged in the vicinity of the roadbed. According to such a motorized cutter with wheels, it is possible to cut a roadbed along a line drawn on the roadbed by moving the motorized cutter so that the marker plate goes along the line.
[PTL 1]
Japanese Utility Model KOKAI Publication No. S63-190311
[PTL 2]
Registered Utility Model No. 3022503
When cutting using a motorized cutter where marks are provided on the protective cover covering the blade, discrepancies can occur between the position of the blade and the position of the line unless an operator looks at the marks from an appropriate direction. Such discrepancies are inevitable because of the distance between the line drawn on the work material and the marks provided on the protective cover. It is therefore difficult to accurately align the position of the blade and the line.
When cutting using a motorized cutter with wheels having a marker plate, since the marker plate is in close proximity to the roadbed, the marker plate may become damaged as the result of direct contact with bumps in the roadbed and may no longer indicate the position accurately. Discrepancies can also occur between the blade position and the position of the line unless the operator is viewing the marker plate from an appropriate direction, as with the above-mentioned motorized cutter where marks are provided on the protective cover covering the blade. It is therefore difficult to accurately align the position of the blade and the line. Ease of storage is also hampered because the marker plate projects from the body of the motorized cutter.
In addition, there are also cases where visual confirmation of the marks or the marker plate and the line is difficult during cutting due to poor body posture or due to sparks and dust coming from the work material and the blade for conventional motorized cutters or motorized cutters with wheels. For these reasons, ease of operation of motorized cutters and motorized cutters with wheels of the related art is not sufficient, and implementation of a highly reliable cutting operation is difficult.
In order to resolve the above problems, it is an object of the present invention to provide a motorized cutter and a motorized cutter with wheels with superior ease of operation and to provide a highly-reliable cutting method.
In order to resolve the above problems, a motorized cutter of a first aspect of the present invention comprises:
It is also possible for, for example, the motorized cutter to have a support member for supporting the light-emitting unit pivotably about an axis parallel with the axis of rotation of the blade.
For example, it is also possible for the motorized cutter to have a support member for supporting the light-emitting unit pivotably about an axis parallel with the axis of rotation of the blade and movably in parallel with the axis of rotation of the blade.
The at least one light emitting element can include a plurality of the light-emitting units emitting the laser light to the front and rear of the blade.
It is also possible for the motorized cutter to have a protective unit that covers the blade. An open section is then formed at the protective unit so as to enable the light-emitting unit to irradiate the blade with the laser light via the open section.
The protective unit can also have a cover that covers the open section.
It is also preferable for the motorized cutter to have a generator that generates electrical power from the power of the engine, with the light-emitting unit operating on the electrical power supplied by the generator.
The motorized cutter can also have, for example, a battery for storing electrical power supplied by the generator. The light-emitting unit can then operate on the electrical power supplied by the battery.
It is also possible for the motorized cutter to have:
It is also preferable for the motorized cutter to also have:
In order to resolve the above problems, a motorized cutter of a second aspect of the present invention comprises:
It is preferable for the motorized cutter to also have:
In order to resolve the above problems, a motorized cutter with wheels of a third aspect of the present invention comprises:
It is also possible for the motorized cutter with wheels to have a support member for supporting the light-emitting unit pivotably about an axis parallel with the axis of rotation of the blade.
It is also possible, for example, for the motorized cutter with wheels to have a support member for supporting the light-emitting unit pivotably about an axis parallel with the axis of rotation of the blade and movably in parallel with the axis of rotation of the blade.
The at least one light emitting element can have a plurality of the light-emitting units emitting the laser light to the front and rear of the blade.
It is also possible, for example, for the motorized cutter with wheels to have a protective unit that covers the blade. An open section is then formed at the protective unit so as to enable the light-emitting unit to irradiate the blade with the laser light via the open section.
The protective unit can also have a cover that covers the open section.
The motorized cutter with wheels can also have a generator for generating electrical power from the power of the engine, with the light-emitting unit operating on the electrical power supplied by the generator.
It is also possible, for example, for the motorized cutter with wheels to have a battery for storing the electrical power supplied by the generator. The light-emitting unit can then operate on the electrical power supplied by the battery.
It is also preferable for the motorized cutter with wheels to have:
It is also preferable for the motorized cutter with wheels to have:
In order to resolve the above problems, a motorized cutter with wheels of a fourth aspect of the present invention comprises:
It is also preferable for the motorized cutter with wheels to have:
In order to resolve the above problems, a cutting method of a fifth aspect of the present invention is a cutting method for cutting a work material by advancing a blade comprising:
The cutting method can also have:
The position and orientation of the blade can be controlled while detecting a relative position of the laser light with respect to the line and displaying the detected relative position of the laser light.
In order to resolve the above problems, a cutting method of a sixth aspect of the present invention is a cutting method for cutting a work material by advancing a blade comprising:
According to the present invention, it is possible to provide a motorized cutter and a motorized cutter with wheels with superior ease of operation and to provide a highly-reliable cutting method.
The following is an explanation with reference to the drawings of a motorized cutter, a motorized cutter with wheels, and a cutting method of the embodiments of the present invention. Elements providing common functions are given the same numerals even when there are differences in materials, shapes, arrangements, quantities, or the like between the embodiments.
As illustrated in
As illustrated in
Next, a description is given of the carriage 30 the motorized cutter 20 is fitted to. As illustrated in
A light-emitting unit 50 described later is fitted to the pedestal 36 via an arm 366 and an arm 368. A stay 365 is provided projecting at the lower left of the pedestal 36 as depicted in
The carriage 30 is further provided with a lateral rod 362 that connects the pedestal 36 and upper ends of the vertical support rods 360, two tank support rods 363 projecting upwards from the lateral rod 362, and a handle 364 connecting the upper ends of the tank support rods 363. The tank support rods 363 support a tank 40 described later. An operator can move the carriage 30 forwards and backwards by holding the handle 364. The handle 364 is provided with a throttle lever 369 (refer to
Next, a description is given of a method for supplying cutting fluid, for improving the finished surface of a roadbed 90 cut by the motorized cutter with wheels 10 and suppressing wear of the blade 22 and suppressing increases in temperature of the roadbed 90 due to cutting resistance when cutting the roadbed 90. The cutting fluid is stored in the tank 40 fitted to the front of the two tank support rods 363 as depicted in
Next, a description is given of the light-emitting unit 50 fitted to the arm 368 of the carriage 30. The light-emitting unit 50 irradiates the laser light 52 onto substantially the same surface as the rotating surface of the blade 22 illustrated in
A description is now given of the engine generator 27 and a method for starting the engine 24 with reference to
The magneto rotor 25 is disc-shaped and is concentrically connected to the output shaft 240 of the engine 24. A permanent magnet 250 is provided at an outer peripheral surface of the magneto rotor 25. When the magneto rotor 25 is rotated in accompaniment with rotation of the output shaft 240, the permanent magnet 250 causes a change in magnetic field around the primary coil 272 wrapped around the iron core 270 and causes a current flow in the primary coil 272.
The primary coil 272 is connected to the light-emitting unit 50 via a cable 704, a control unit 70 (first and second control units), and a cable 502 and supplies electrical power to the light-emitting unit 50. The control unit 70 is comprised of a resistor and a capacitor etc. and removes noise from current generated in the primary coil 272. The secondary coil 274 is connected to a spark plug 278 via a cable 276. The spark plug 278 is provided at the combustion chamber of the engine 24.
The motorized cutter 20 adopts an engine starting method using a recoil starter (not shown). When a recoil rope (not shown) provided at the recoil starter is pulled, the output shaft 240 of the engine 24 rotates. When the output shaft 240 rotates, the magneto rotor 25 connected to the output shaft 240 also rotates, and a current flows in the primary coil 272.
The secondary coil 274 generates a high-voltage due to mutual induction due to the current flowing in the primary coil 272, and a spark is therefore generated at the spark plug 278. The air-fuel mixture supplied to the combustion chamber of the engine 24 is therefore combusted as a result of sparking of the spark plug 278, and the engine 24 starts and continuously operates.
As illustrated in
Next, a description is given of a method for adjusting the irradiation position of the laser light 52 with respect to the blade 22. First, the cover 222 (refer to
Next, the arm 368 is made to pivot about the axis of the shaft B so that the light-emitting unit 50 is arranged in the vicinity of the open section 224, and the shaft B is fixed. Next, the engine 24 is started. The control unit 70 then supplies electrical power to the light-emitting unit 50 in response to the starting of the engine 24 and the light-emitting unit 50 emits the laser light 52.
Next, the light-emitting unit 50 is made to pivot about the axis of the shaft A so that the blade 22 is irradiated with the laser light 52 via the open section 224. If the surface irradiated with the laser light 52 illustrated in
Next, a description is given of a method of cutting the roadbed 90. As illustrated in
Next, the air-fuel mixture supplied to the combustion chamber of the engine 24 is increased by operating the throttle lever 369, illustrated in
Next, the vertical support rods 360, the horizontal support rods 361, and the pedestal 36, supported by the vertical support rods 360 and the horizontal support rods 361, are pivoted about the axis of the rear axle 37 by operating the handle 364. Because the motorized cutter 20 is fixed to the pedestal 36, when the pedestal 36 is pivoted in an anti-clockwise direction in
According to the motorized cutter with wheels 10 of this embodiment, it is possible to confirm that the cut plane formed by the blade 22 is positioned on the line X both prior to and during cutting by irradiating the road bed 90 with the laser light 52 designating the position towards which the blade 22 is facing. It is also possible to adjust the position of the light-emitting unit 50 so that the plane of irradiation of the laser light 52 and the plane of rotation of the blade 22 are arranged substantially in the same plane by irradiating the blade 22 with laser light 52 of the light-emitting unit 50 via the open section 224 formed in the wheel guard 220.
Next, a description is given of a cutting method of a second embodiment with reference to
First, a detailed explanation is given of the photoreceiver 60 with reference to
Band-pass filters (not shown) are provided within the circuits for the photodiodes 62a, 62b, and 62c within the photoreceiver 60. The band pass filters only allow the laser light 52 modulated to a prescribed frequency to pass and remove external light that is continuous light. This means that by modulating the laser light 52 emitted from the light-emitting unit 50 at a prescribed frequency and irradiating the photoreceiver 60 having the band pass filters with the laser light 52, it is possible to detect only the light intensity of the laser light 52 and it is possible to accurately display the position of the laser light 52.
Next, a method of cutting the roadbed 90 using the motorized cutter with wheels 10 and the photoreceiver 60 is explained with reference to
Next, the orientation of the motorized cutter with wheels 10 is adjusted so that the central line 66 (refer to
According to the above cutting method, it is possible to line up the laser light 52 and the line X at a further position compared with when cutting is carried out without using the photoreceiver 60. It is therefore possible to more accurately adjust the orientation of the motorized cutter with wheels 10. It is also possible to rapidly confirm that the orientation of the motorized cutter with wheels 10 strays during cutting. It is therefore possible to more easily correct the orientation of the motorized cutter with wheels 10. For these reasons, it is possible to implement more highly reliable cutting.
In the first and second embodiments, the light-emitting unit 50 is connected to the carriage 30 of the motorized cutter with wheels 10. However, it is also possible to connect the light-emitting unit 50 to the motorized cutter 20 of the motorized cutter with wheels 10 as described in a third embodiment. The following is an explanation of a motorized cutter with wheels 10 of the third embodiment with reference to
Additionally, according to the motorized cutter with wheels 10 of this embodiment, the light-emitting unit 50 is connected to the motorized cutter 20. This differs to the motorized cutter with wheels 10 of the first and second embodiments where the light-emitting unit 50 is connected to the carriage 30 in that misalignment between the plane of irradiation of the laser light 52 emitted by the light-emitting unit 50 and the plane of rotation of the blade 22 is slight. It is therefore possible to omit the open section 224 and the cover 222 illustrated in the first and second embodiments.
It is also possible for, for example, the control unit 70 to be fixed to the side of the support frame 26 in order to increase ease of operation of the motorized cutter 20 used individually.
It is also possible to adopt a dry type wheel that does not require cutting fluid as the blade 22. It is therefore possible to omit the tank 40, the tube 400, the solenoid valve 42, the cable 702, the second rotation sensor 80, the cable 700, and the carriage 30 illustrated in the first and second embodiments by adopting this configuration. It is therefore possible to further improve the ease of operation of the motorized cutter 20.
The electrical power for the light-emitting unit 50 can be supplied by a dry cell (not shown) or a battery 49 (refer to
The light-emitting unit 50 is pivotably supported by the arm 368 connected to the support frame 26 in the third embodiment, but can also be pivotably supported at the wheel guard 220. The motorized cutter 20 is equipped with one light-emitting unit 50 in the third embodiment, but can also be equipped with a plurality of light-emitting units 50. In the fourth embodiment explained in the following, an explanation is given of a motorized cutter 21 equipped with these configurations.
The following is an explanation of the motorized cutter 21 of the fourth embodiment with reference to
The structures for fixing the light-emitting units 50a and 50b to the wheel guard 210 only differs in the positions. A detailed explanation is given in the following of the structure for fixing the light-emitting unit 50a to the front end of the wheel guard 210 as a representative.
As illustrated in an enlarged manner in
The light-emitting unit 50a is connected to the primary coil 272 of the engine generator 27 (refer to
A plurality of engaging grooves 214 (214a, 214b, 214c, 214d) are formed at an outside edge 212 of the wheel guard 210 that engage with a rear end 532 of the hook section 53 described later. An end of the case 51 of the light-emitting unit 50a is pivotably supported by a screw 510 at the end of the outside edge 212 of the wheel guard 210.
Next, an explanation is given of a method for pivoting and fixing the light-emitting unit 50a with reference to
The angle of the light-emitting unit 50a can be changed by pivoting the light-emitting unit 50a about the axis of the screw 510. This in turn changes the angle of illumination of the laser light 52a. The angle of pivot of the light-emitting unit 50a is fixed by engaging the rear end 532 of the hook section 53, connected to the engaging hole 512 of the case 51, and one of the engaging grooves 214.
For example, as illustrated in
On the other hand, as illustrated in
The motorized cutter 21 of this embodiment is applicable not only to the cutting of the plate material 92 illustrated in
First, an explanation is given of cutting of the roadbed 90 with reference to
Next, an explanation is given of cutting of the wall surface 94 with reference to
Next, an explanation is given of cutting of the pipe material 96 with reference to
The structure enabling the light-emitting units 50a and 50b to be pivotably supported at the wheel guard 210 for the motorized cutter 21 of this embodiment is not limited to the structure using the screw 510, the hook section 53 and the engaging grooves 214 and the adoption of various structures is possible. For example, it is also possible to adopt a structure where, rather than using the hook section 53 and the engaging groove 214, using a taper screw as the screw 510, the light-emitting units 50a and 50b are fixed by fastening the screw 510, and the light-emitting units 50a and 50b are enabled to be pivoted by loosening the screw 510.
By using the motorized cutter 21 as a single unit as illustrated in this embodiment, it is possible to easily perform cutting in small spaces or at locations where it is difficult to bring the carriage 30.
The motorized cutter 21 of this embodiment is not limited to use as a single unit and can also be used attached to the carriage 30 as with the motorized cutter 20 of the first to third embodiments.
Further, rather than using the motorized cutter with wheels 10 and the cutting method of the second embodiment, it is also possible to arrange a light emitter 50 on the roadbed 90 and provide the photoreceiver 60 at the motorized cutter with wheels 10 as depicted in
It is also possible for the detection unit 62 and the display unit 64 of the photoreceiver 60 to be separated and electrically connected by cable or the like so that the display unit 64 can be provided at a location such as at the arm 366, arm 368, or at the handle 364 that is appropriate for being confirmed by the operator.
According to the motorized cutter with wheels 10 and the motorized cutters 20 and 21 of the above embodiments, it is possible to adjust the cutting direction of the blade 22 using the laser light 52 instead of using a marker plate for damage and veering due to bumps in the roadbed 90 etc. It is also possible to accurately cut the work material in line with the line X even when viewing the laser light 52 at an angle. It is therefore possible to implement highly reliable cutting where the ease of operation of the motorized cutter with wheels 10 and the motorized cutters 20 and 21 is superior.
It is also possible to adjust the plane of irradiation of the laser light 52 and the blade 22 to be on the same straight line by irradiating the blade 22 exposed from the open section 224 with the laser light 52. The open section 224 is covered with the cover 222 after completing adjustment of the irradiation position of the laser light 52. It is therefore possible to prevent cutting fluid, chips, and pieces of the blade 22 resulting from damage during cutting from flying off from the open section 224 when cutting the roadbed 90.
It is also possible to change the direction of the laser light 52 according to the state of the work material by pivotably installing the light-emitting unit 50. The operations of aligning the plane of irradiation of the laser light 52 and the blade 22 and of aligning the line X and the laser light 52 are therefore simplified and can be performed rapidly which improves ease of operation. It is also possible for the light-emitting unit 50 to emit the laser light 52 far into the distance by changing the angle of the light-emitting unit 50 for long lines X and the degree of freedom for setting the cutting position can therefore be enhanced.
It is also straightforward to change the height of the light-emitting unit 50 and the extent to which the light-emitting unit 50 projects towards the front by installing the arm 368 supporting the light-emitting unit 50 pivotably. It is also possible to store the motorized cutter with wheels 10 in a compact manner by pivoting the light-emitting unit 50 to the side of the motorized cutter 20 when not in use.
The operating time of the light-emitting unit 50 can be extended by supplying electrical power for the light-emitting unit 50 from the engine 24 via the engine generator 27. This also improves usefulness as any other power supply is not necessary.
The control unit 70 supplies electrical power to the light-emitting unit 50 in response to the operation of the engine 24. The light-emitting unit 50 can therefore automatically emit the laser light 52.
The control unit 70 controls the solenoid valve 42 connected to the tank 40 in response to the rotation of the blade 22. Cutting fluid is therefore supplied and stopped automatically in response to the rotation of the blade. This improves the ease of operation of the motorized cutter with wheels 10.
It is also possible to accurately adjust the position and orientation of the motorized cutter with wheels 10 with respect to the line X by arranging the photoreceiver 60 on the line X and confirming the display unit 64 of the photoreceiver 60 even when visual confirmation of the line X is difficult due to poor posture or due to sparks and dust created by the work material and blade 22, and even when the laser light 52 is in a distant position or bright environment that cannot be easily be confirmed by the naked eye.
An explanation is given in the above of the motorized cutter with wheels 10 and the motorized cutters 20 and 21 of the embodiments of the present invention but various modifications are possible. For example, in the above explanation, the motorized cutter with wheels 10 and the motorized cutters 20 and 21 of the above embodiments rotate a disc-shaped blade 22 and cut the roadbed 90, the plate material 92, the wall surface 94, and the pipe material 96 etc. However, the present invention can also be applied to a motorized cutter with wheels 12 and a motorized cutter 14 for cutting turf as depicted in, for example,
The configuration where the motorized cutters 20 and 21 of the first to fourth embodiments are supplied with electrical power for the light-emitting unit 50 by the engine generator 27 that generates electrical power from the power of the engine 24 and can also be such that the electrical power is supplied by dry batteries (not shown). This means that it is also possible to emit the laser light 52 when the engine 24 is not operating. This improves operability when the laser light 52 is turned on and off frequently. As illustrated in
An explanation is given where the second rotation sensor 80 is used as the second sensor for detecting rotation of the blade 22 but it is also possible to use a displacement sensor 82 etc. that detects an extent of opening of the throttle lever 369, as depicted in
Further, an explanation is given using rubber pads as members for suppressing vibration of the light-emitting unit 50 or the photoreceiver 60 of the above embodiments but this is by no means limiting and resilient members such as springs can also be used. It is also possible to suppress vibration of the laser light 52 for the motorized cutter with wheels 10 of the first to third embodiments by locating the light-emitting unit 50 close to the work material that is the subject of illumination by the laser light 52.
The laser light 52 can be emitted continuously or can be emitted as a result of being subjected to prescribed modulation in order to discriminate between the laser light 52 and external light when the photoreceiver 60 is used. It is also preferable for the color of the laser light 52 to be green to enable straightforward discrimination by the naked eye when irradiated continuously and this color may be red, green, or another color when the photoreceiver 60 is used.
It is also possible for the detection unit 62 of the photoreceiver 60 and the light emitter 50 to be located on a straight line parallel with the desired direction of cutting without having to be located on the line X.
The tank 40, the solenoid valve 42, and the tube 400 are not necessary when, for example, a dry wheel is used as the blade 22 for the motorized cutter 20.
An explanation is also given where the motorized cutter with wheels 10 of the above embodiments is provided with one front wheel 32 for the carriages 30 and 31 in order to emphasize ease of operation but it is also possible to provide a plurality of front wheels 32 to give stability to the carriages 30 and 31.
In the above embodiments, an explanation is given using the engine 24 as a driving unit for driving the blade 22 but, for example, an electric motor or a hydraulic motor is also possible providing the output is of a sufficient order to be capable of cutting paving material of the roadbed 90.
Having described and illustrated the principles of this application by reference to preferred embodiments, it should be apparent that the preferred embodiments may be modified in arrangement and detail without departing from the principles disclosed herein and that it is intended that the application be construed as including all such modifications and variations insofar as they come within the spirit and scope of the subject matter disclosed herein.
This application claims priority based on Japanese Patent Application No. 2009-018864 filed on Jan. 29, 2009, the entire disclosure of which is incorporated herein by reference in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-018864 | Jan 2009 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2010/000555 | 1/29/2010 | WO | 00 | 7/29/2011 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2010/087200 | 8/5/2010 | WO | A |
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