The present invention concerns a cavity member for a mold cavity structure for the production of hollow body moldings by means of injection molding.
In plastic material processing injection molding represents the most important process for the production of moldings. In the injection molding procedure the molding material in powder form or in granulate form is plasticised for example in a screw injection molding machine and then urged into the closed, generally cooled tool, for example a mold cavity structure. When the mold or the mold space provided therein is completely filled with the melt, it hardens by cooling. That generally involves a reduction in volume. That is frequently compensated by melt being further subsequently urged into the mold, from the injection cylinder. In addition the contraction is also generally taken into consideration by a suitable oversize in the mold contour. Finally the tool or the mold cavity structure is opened and the finished molding (injection molding) is removed and ejected. The tool can be closed again and a fresh working cycle can begin, with renewed injection.
By means of injection molding it is possible to produce hollow bodies which can be inflated in a later working step for example to afford bottles or canisters. Those hollow bodies are also referred to as preforms or parisons.
Mold cavity structures for the production of parisons which are intended for subsequent inflation to form PET bottles usually comprise a core, a cavity member, a base insert and a neck jaw.
In the closed condition of the mold cavity structure a mold space, the shape of which corresponds to the molding to be produced, is formed between the core on the one hand and the base insert, cavity member and neck jaw on the other hand. The outside contour of the core thus forms the inside contour of the hollow body molding while the outside contour of the hollow body molding is formed by the cavity member, the base insert and the neck jaw.
The cavity member has a substantially hollow-cylindrical element. The base of the mold space is formed by the base insert which adjoins the cavity member. The neck jaw adjoins the cavity at the side remote from the base insert.
In other words, the neck jaw, the cavity member and the base insert afford a hollow space into which the core penetrates.
In general all parts of the mold cavity structure are cooled. Therefore the cavity member has a cooling passage at the outside of the hollow-cylindrical part. Usually the cooling passage comprises a groove of spiral shape, which is introduced into the outside of the hollow-cylindrical element of the cavity member. In operation the cavity member is fitted with the remaining parts of the mold cavity structure into what is referred to as a cavity plate. The cavity plate has a corresponding recess. The cooling passage is then formed on the one hand by the spiral groove and on the other hand by the inside wall of the corresponding recess in the cavity plate, which closes the spiral groove. In most cases the cavity plate is designed to receive a multiplicity of mold cavity structures, for example 192.
It has been found that, by virtue of the spiral configuration of the cooling passage, a substantial part of the cooling fluid flowing through the cooling passage does not come into contact with the cavity by virtue of centrifugal force, and therefore also does not contribute to the cooling action. In addition the heat to be dissipated occurs substantially at the groove bottom so that a temperature gradient is formed within the cooling fluid so that the temperature of the cooling fluid decreases from the outside inwardly or from the groove bottom to the inside wall of the cavity plate recess. Accordingly because of their greater density the colder cooling fluid constituents preferably flow in the outside region of the spiral cooling passage so that it is precisely the cooling fluid flow which is particularly preferred for effective cooling that contributes only little to the cooling action.
Such a mold cavity structure is known for example from WO 2005/051632.
The object of the present invention is to provide a cavity member which is simple to produce and which permits more effective cooling of the cavity member.
According to the invention that object is attained in that the cooling passage has a plurality of cooling passage portions extending substantially in the axial direction and at least one connecting portion, wherein the connecting portion connects two cooling passage portions extending substantially in the axial direction.
More particularly, the invention includes a cavity member for a mold cavity structure for the production of hollow body moldings, wherein the cavity member has a substantially hollow-cylindrical element, wherein a cooling passage is provided at the outside of the hollow-cylindrical element and the cooling passage has a plurality of cooling passage portions extending substantially in the axial direction and at least one cooling passage connecting portion and wherein the cooling passage connecting portion connects two cooling passage portions extending substantially in the axial direction.
There are at least four, preferably at least eight and particularly preferably at least twelve cooling passage portions extending substantially in the axial direction.
The cooling passage connecting portion is desirably arranged substantially in the peripheral direction at the outside of the hollow-cylindrical element and the cavity member desirably has a collar portion with a through opening and wherein the hollow-cylindrical element is in part arranged in the through opening so that the through opening is filled in part by the hollow-cylindrical element.
The cooling passage portions that extend in the axial direction preferably provide for highly efficient cooling as no centrifugal forces here provide for a separation of colder and hotter cooling fluid. In addition the main loading of the mold cavity structure desirably occurs in the axial direction so that grooves extending in the axial direction limit the strength characteristic, by virtue of a notch effect, much less than grooves extending in a peripheral direction. It is therefore possible and even advantageous by virtue of the improved wetting effect for the cooling passages arranged in the axial direction, to be formed with a flat base or even with an inwardly curved base.
The connecting portion preferably extends substantially in the peripheral direction.
It will be appreciated that the improved cooling effect is correspondingly greater, the greater the proportion of cooling passage portions extending in themselves substantially in the axial direction, in relation to the total cooling passage length. Preferably, the totalled length of all substantially axially extending cooling passages is at least twice as great and preferably at least five times as great and particularly preferably at least ten times as great as the totalled length of all connecting portions.
Therefore it is provided in a preferred embodiment that there are at least four, preferably at least eight and particularly preferably at least twelve cooling passage portions extending substantially in the axial direction. They are then connected by cooling passage portions extending substantially in the peripheral direction.
The cooling passage is thus of a substantially meander-form configuration.
There are embodiments in which the cavity member has a collar portion with a through opening, wherein the hollow-cylindrical element is in part arranged in the through opening so that the through opening is filled in part by the hollow-cylindrical element. The part of the through opening, that is not filled by the hollow-cylindrical element, then serves to receive an external cone of the neck jaw.
In a particularly preferred embodiment the arrangement according to the invention of the cooling passage portions allows that at least some of the cooling passage portions extending in the axial direction at least partially extend into the collar portion. In contrast to the state of the art therefore the collar portion itself can be cooled directly with cooling fluid. In the case of the known cavity members, cooling of the collar portion was effected only by heat conduction within the cavity member, which led to a markedly reduced cooling efficiency.
In a further particularly preferred embodiment at least some of the cooling passage portions extending substantially in the peripheral direction are arranged at an end of the hollow-cylindrical element, wherein preferably there is provided a closure element which at the end closes the cooling passage portions which are arranged at the end of the hollow-cylindrical element and which extend substantially in the peripheral direction.
Thus it is possible for example for the cooling passage portions extending substantially in the axial direction to be in the form of axial bores which extend for example into the collar portion. Then, at the end of the hollow-cylindrical element, recesses are produced in the hollow-cylindrical element, the recesses respectively connecting each two adjacent substantially axially extending cooling passages. The end of the hollow-cylindrical element is then covered with the closure element. The closure element can be for example soldered to the hollow-cylindrical element.
The recesses which respectively connect two adjacent substantially axially extending cooling passage portions here form the connecting portions arranged substantially in the peripheral direction.
Basically the closure element can be of any desired form and can also be of a multi-part configuration. In a particularly preferred embodiment the closure element is of a substantially annular configuration and in a particularly preferred embodiment has an internal cone at the side remote from the cooling passage portions. That is advantageous in particular when using a cavity member with a collar portion as the collar portion can be more easily produced thereby. In principle the through opening in the collar portion, that is not filled by the hollow-cylindrical element, must have a portion with an internal cone so that it can co-operate with a corresponding external cone portion of the neck jaw. The conical configuration of the closure element can provide that the through opening can be formed in the collar portion in the form of a through bore, the internal cone then being formed by the closure element.
In an embodiment the cooling passage is substantially formed by grooves provided in the outside in the hollow-cylindrical element. By way of example the grooves can be milled into the material of the hollow-cylindrical part.
In an alternative configuration the cooling passage is formed by separating elements arranged on the outside of the hollow-cylindrical element. It has been found that introducing grooves into the outside of the cavity member leads to a considerable reduction in the stability of the cavity member. So that the cavity member does not fracture in operation therefore the remaining wall thickness between the groove base and the hollow space formed by the cavity member must be suitably large.
In principle however it is desirable for the cooling fluid to be passed as closely as possible to the mold space in order to ensure very effective cooling of the parison.
For that reason it is advantageous for the outside of the cavity member to be left as smooth as possible, that is to say without cooling grooves therein. The cavity member itself can then be of a very thin-walled structure. More specifically it was surprisingly found that a thin-walled cavity member with a smooth outside surface enjoys higher stability than a thick-walled cavity member with cooling grooves in the outside surface, more specifically even when the wall thickness in the region of the cooling grooves is greater than the wall thickness of the thin-walled cavity member.
Those separating elements must be fixed to the outside of the hollow-cylindrical element. It has also been found here that fixing directly to the outside leads to a reduction in stability. Therefore a further particularly preferred embodiment provides that the hollow-cylindrical element has at its outside and substantially at its ends a respective ring element projecting beyond the outside of the hollow-cylindrical element, wherein the separating elements are fixed to the ring elements and preferably not to the hollow-cylindrical element. It will be appreciated that, by virtue of the absence of any fixing between the separating element and the outside surface of the hollow-cylindrical element, no fluid-tight separation of adjacent cooling passage portions is possibly achieved. That however is of subordinate significance for the purpose according to the invention.
In a particularly preferred embodiment the separating elements are substantially bar-shaped, and are particularly preferably oriented in the axial direction. The axial orientation of the separating elements provides that a respective substantially axially extending cooling passage portion is provided on both sides of the separating elements.
In a particularly preferred embodiment the cooling passage portions arranged in the peripheral direction are formed by through openings provided in the separating elements, wherein preferably the through openings are provided substantially in the region of an end portion of the separating element. The cooling fluid then flows along the substantially axially arranged cooling passages between two adjacent separating elements, then passes through the through opening in the separating element into the adjacent axially extending cooling passage portion and there flows in opposite relationship along the axial cooling passage portion. The through opening provided alternately in the end portions of the separating elements can thus provide a cooling passage which is of a meander configuration or a zig-zag configuration.
In a preferred embodiment the separating elements are of a substantially rectangular cross-sectional area. That means that the separating elements can be quite inexpensively produced. For many situations of use however it may be advantageous for the separating elements to be of a substantially triangular cross-sectional area.
As the cavity member including the separating elements are fitted in operation into a corresponding sleeve or a cavity plate with corresponding recess, a further preferred embodiment provides that the separating elements are of a shape that is rounded at their side remote from the hollow-cylindrical element. That curved surface preferably follows substantially the peripheral surface of a cylinder.
The present invention also concerns a mold cavity structure having the described cavity member as well as a tool having such a mold cavity structure.
In that respect, in the tool in a particularly preferred embodiment, a cooling fluid feed and a cooling fluid discharge are arranged in such a way that two parallel cooling circuits are formed by the cooling passage structure of the cavity member. In other words, the cooling fluid flow fed from one side to the cavity member is divided and flows in two separate fluid flows around the cavity member in each case over a peripheral angle of about 180°. Then, arranged on the side of the cavity member, that is approximately opposite to the cooling fluid feed, is the cooling fluid discharge where the two cooling fluid flows come together again.
In a further particularly preferred embodiment arranged in a recess in the cavity plate is a cooling fluid distributor which connects together at least two substantially axially extending cooling passage portions of the hollow-cylindrical element by way of a connecting passage arranged within the cooling fluid distributor so that the connecting passage forms a cooling passage portion arranged substantially in the peripheral direction.
Further advantages, features and possible uses will be apparent from the description hereinafter of preferred embodiments and the accompanying drawings.
The tool here includes a cavity plate 14 which generally has an entire row of recesses, for example 48 or 96, into each of which a respective cavity member 1 is fitted.
In the tool adjoining the hollow-cylindrical portion 2 is the base insert 9, 10 which here is of a two-part configuration. Because the cooling passage in the outside wall of the hollow-cylindrical element is fitted into the cavity plate 14, the cooling passage is formed on the one hand by the milled cooling grooves and on the other hand by the inside wall of the recesses in the cavity plate 14.
The cavity plate 14 has a fluid feed 11 and a cooling fluid discharge 12. It can be clearly seen that the axially oriented cooling passage portions 3 extend into the collar portion 5. It is provided that the cooling fluid flows around the cavity member 1 in a meander form or in a zig-zag configuration. Recesses 7 are provided in the material in order to interconnect axially extending cooling passage portions 3 which are adjacent to each other at the end of the cavity member 1.
For closing the cooling passage, there is provided a closure element 13 which sits at the end on the hollow-cylindrical element. The closure element 13 is of a substantially annular configuration and has an internal cone provided for receiving a corresponding external cone of a neck jaw.
It can be clearly seen from
A sectional view along line A-A in
It can be clearly seen that the proportion of the substantially axially directed cooling passage portions 3 is in total substantially longer than the cooling passage portions 4, 7 which are oriented substantially in the peripheral direction. According to the invention a flow configuration parallel to the axis of the hollow-cylindrical element 4 is advantageous.
It can be clearly seen that the hollow-cylindrical element 2 has ring elements 21, 22 projecting at both sides at its end portions. The separating elements 17 are fixed for example by means of weld points 19 only to those ring elements 21, 22 so that no force or stressing is exerted on the hollow-cylindrical element 2 by the separating elements 17. That freedom from forces makes it possible for the wall thickness of the hollow-cylindrical element 2 to be very small without the stability of the cavity member being limited. As a result the cooling fluid can be taken closer to the mold space 8 and cooling can thus be effected more efficiently, and that leads to a reduction in the cycle time, that is to say the time during which the parison must be in the mold space 8.
In this case the cooling fluid flow is illustrated by arrows or circular symbols.
In
Finally
As it is possibly desired for the molding to be produced to be altered, for example for a somewhat different length to be selected, then it is only necessary for the cavity 1″′ including the cavity enlargement 25 to be replaced by suitably modified parts. The cavity plate and the base insert can be retained. In other words the cavity plate can be used for a large number of different tools. Usually the manufacturers of such injection molding machines offer those for a large number of different parison geometries.
If the customer wants an injection molding system for the production of parisons of a different length, with the systems in the state of the art adaptation of the cavity plate is required. The cavity plate can therefore only be manufactured when the exact length of the parison is known. Use of the cavity enlargement according to the invention means that the thickness of the cavity plate is independent of the length of the parison to be produced, so that the cavity plate can already be produced as a standard part before it is in any way known what the parison to be produced looks like. Then, it is only necessary to produce the corresponding cavity enlargements, in dependence on the length of the parison to be produced.
That therefore affords the flow configuration shown at the left in the Figure, for the flow of cooling fluid.
Efficient cooling of the cavity member is achieved by the measure according to the invention.
To form the complete cooling passage, connecting grooves 28 are provided in the proximity of the end of the main part 27, that is remote from the cover element 26. Those connecting grooves 28 form peripherally extending cooling passage portions and in the illustrated embodiment always connect four axial bores 3 extending in parallel relationship.
The cover element 26 in turn has milled-out portions 29 also extending in the peripheral direction. They are so arranged that they prolong and partially connect the axially extending cooling passages which open at the end of the main part 27. Here too four cooling passages are always connected together. It will be noted however that the cover element respectively connects two cooling passages which extend in parallel and which are connected by a groove 28, to two cooling passages which extend in parallel and which are connected by an adjacent groove 28. The cover element can be clearly seen as a perspective view in
There are further provided a cooling fluid feed 11 and discharge 12. When the cavity member is supplied with cooling fluid by way of the cooling fluid feed 11 the result is the configuration diagrammatically shown in
The cover element 26 substantially corresponds to the cover element of the previous embodiment, but in this case only two respective adjacent axially extending cooling passage portions are connected together.
The casing portion 30 can thus be easily produced in one piece and can be fitted without a tool.
1 cavity
2 hollow-cylindrical portion
3 cooling passage portions extending in the axial direction
4 cooling passage portions extending in the peripheral direction
5 collar element
6 recess in the collar element
7 recesses
8 mold space
9, 10 base insert
11 fluid feed
12 cooling fluid discharge
13 closure element
14 cavity plate
15 portion within the cavity plate
16 portion outside the cavity plate
17,17′,17″ separating elements
18 through opening
19 weld points
20 fluid flow pattern
21, 22 ring elements
23 base insert
24 deflection element
25 cavity enlargement
26 cover element
27 main part
28 connecting grooves
29 milled-out portions
30 peripheral casing portion
31 incisions
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2007/055922 | 6/14/2007 | WO | 00 | 8/20/2010 |