The present disclosure relates to a mold core for a molding apparatus for producing hollow and/or in particular tubular concrete bodies and a molding apparatus having such a mold core for producing hollow and/or in particular tubular concrete bodies. Furthermore, the present disclosure relates to a sealing element, in particular a strip-shaped sealing element, and/or a longitudinal strip forming such a sealing element for use on such a mold core.
Mold cores for molding apparatuses for the production of hollow and/or tubular concrete bodies have been known in the prior art for a long time. For example, U.S. Pat. No. 1,394,570, published in 1921, shows a generic mold core for use as an inner mold for a molding apparatus for the production of hollow and/or in particular tubular concrete bodies. The mold core of U.S. Pat. No. 1,394,570 has a spreadable and/or expandable core which, in the expanded and/or expanded state, assumes the specified inner shape for the concrete casting process and is designed to be shrinkable and/or contractible for demolding the concrete body. Such expandable mold cores are also regularly referred to as collapsible cores in the prior art. Collapsible cores of this type facilitate demolding of a concrete body formed between an outer wall of the core of the molding apparatus and the collapsible core, in that the collapsible core can be shrunk from the spread set-up state assumed during the concrete pouring process and is thereby lifted off the inner wall of the concrete body.
Another generic mold core and/or collapsible core for use as an inner mold for a molding apparatus for producing hollow and/or in particular tubular concrete bodies is described in DE 10 2012 220 814 A1. The collapsible core according to DE 10 2012 220 814 A1 has an substantially cylindrical wall of the core (core mantle), which has an opening extending in the longitudinal direction on one side, on the opposite longitudinal edge sections of which a spreading device arranged inside the wall of the core engages in order to expand the opposite longitudinal edge sections of the wall of the core to spread the collapsible core apart in the tangential direction. In order to seal the opening, which extends in the longitudinal direction, towards the inside of the collapsible core, in particular when the collapsible core is in the expanded set-up state in which the concrete pouring process is carried out, according to DE 10 2012 220 814 A1, a connecting strip, which extends in the longitudinal direction, is provided between the opposite longitudinal edge sections and has at least one elastomeric portion, wherein the connecting strip is shear-resistant connected to the longitudinal edges of the wall of the core. This enables a permanent sealing connection of the two longitudinal edges of the wall of the core, both during the expansion process and during the shrinking process, so that the tightness of the wall of the core that is effective in all positions of the collapsible core can be ensured over the entire circumference. In the arrangement proposed in DE 10 2012 220 814 A1, a very good sealing of the interior of the collapsible core can be provided. However, during the expansion processes when setting up the collapsible core and/or the shrinking processes when removing the formwork from a concrete body, the elastomeric connecting strip is always exposed to alternating bending stresses, which leads to material fatigue that is disadvantageous for the service life, so that wear-related leaks can occur on the connecting strip and/or the connection to the longitudinal edges of the wall of the core can partially or completely tear off.
In view of the disadvantages described above, based on the prior art described above, it is an object of the present disclosure to provide a mold core for a molding apparatus for the production of hollow and/or in particular tubular concrete bodies and a molding apparatus having such a mold core for the production of hollow and/or in particular to provide tubular concrete bodies, in which a cost-effective arrangement can be provided that reliably seals the wall of the core inwards, which enables improved service live, is able to reduce material fatigue and/or wear and/or allows easier handling in the event of material fatigue and/or wear.
The present disclosure relates to a mold core for a molding apparatus for producing hollow and/or in particular tubular concrete bodies and a molding apparatus having such a mold core for producing hollow and/or in particular tubular concrete bodies. In particular, a mold core for a molding apparatus for the production of hollow and/or in particular tubular concrete bodies according to claim 1 and a molding apparatus comprising such a mold core for the production of hollow and/or in particular tubular concrete bodies according to claim 15 are proposed for achieving the above-mentioned object. Furthermore, a sealing element for use on such a mold core according to claim 13 is proposed. The dependent claims relate to exemplary preferred embodiments.
According to an exemplary aspect, a mold core is proposed for use on a molding apparatus for the production of hollow and/or in particular tubular concrete bodies, the mold core comprising: a longitudinally extending core mantle, which particularly preferably has a strip-shaped longitudinal opening extending in the longitudinal direction of the core mantle (preferably at least from one end to the other end of the core mantle) between two longitudinal edges of the core mantle, an expansion device for expanding and/or spreading and/or contracting and/or shrinking the mold core, and/or a sealing element sealing the longitudinal opening of the core mantle. The sealing element is preferably provided as a sealing element that deforms flexibly and/or elastically when the mold core contracts and/or shrinks and, in the shrunken or contracted state of the mold core, in particular by bending and in particular about a longitudinal axis, preferably folds inwards (or outwards), in particular relative to the core mantle.
According to particularly expedient examples, the sealing element can be connected to the core mantle so that it can be slidably displaced in the longitudinal direction, in particular, the sealing element can be connected to the two longitudinal edges of the core mantle so that it can be slidably displaced in the longitudinal direction. This has the advantage that the sealing element can be removed easily, efficiently and inexpensively due to the slidably displaceable connection in order to be replaced with another sealing element (spare part) if necessary, e.g. without having to remove the mold core from the molding apparatus.
According to particularly expedient examples, the sealing element can be attached to the respective longitudinal edges of the core mantle by a respective detachable connection. This has the advantage that the sealing element can be removed easily, efficiently and inexpensively due to the detachable connection in order to be replaced with another sealing element (spare part) if necessary, e.g. without having to remove the mold core from the molding apparatus. According to particularly expedient examples, the sealing element can be held in particular on the mold core so that it can be pulled out of the mold core in the longitudinal direction. In particular, the sealing element on the mold core can be pulled out of the longitudinal opening of the core mantle in the longitudinal direction and/or be held in a manner allowed to be pulled out from between the longitudinal edges of the core mantle, for example, in particular be pulled out in the longitudinal direction along the longitudinal edges of the core mantle. This has the advantage that the sealing element can be removed easily, efficiently and inexpensively by simply pulling it out in the longitudinal direction of the mold core in order to be replaced with another sealing element (spare part) if necessary, e.g. without having to remove the mold core from the molding apparatus.
According to particularly expedient examples, the sealing element can be connected with its longitudinal edges to the respective longitudinal edges of the core mantle (respectively) in a slidably displaceable manner in the longitudinal direction. In particular, respective longitudinal edges of the sealing element facing the longitudinal edges of the core mantle can each be connected to the respective longitudinal edges of the core mantle in a slidably displaceable manner in the longitudinal direction. This has the advantage that the sealing element can be removed easily, efficiently and inexpensively due to the slidably displaceable connection in order to be replaced with another sealing element (spare part) if necessary, e.g. without having to remove the mold core from the molding apparatus.
According to particularly expedient examples, the sealing element can be positively (form-fit positive lock) connected to (and/or with) the respective longitudinal edges of the core mantle in the direction transverse to the longitudinal direction of the mold core, particularly preferably in the substantially radial direction of the mold core and/or substantially perpendicular to the radial direction of the mold core relative to the mold core. Particularly preferably, the sealing element can be positively connected to (and/or with) the respective longitudinal edges of the core mantle in substantially all directions transverse to the longitudinal direction of the mold core, particularly preferably in the substantially radial direction of the mold core inwards and/or outwards and/or substantially in both directions perpendicular to the radial direction of the mold core relative to the mold core. This has the advantage that the sealing element can be held in such a way (preferably in a sealing manner) that substantially only the longitudinal direction remains as a translatory degree of freedom. According to particularly expedient examples, the sealing element can have lateral connecting strips which extend in the longitudinal direction and/or are fastened to the side and which can be held slidably displaceably in the longitudinal direction, preferably on the longitudinal edges of the core mantle, in particular on respective fastening strips fastened to the longitudinal edges of the core mantle.
According to particularly expedient examples, the connecting strips of the sealing element can have one or more profile groove sections extending in the longitudinal direction, in which preferably respective corresponding profile rail sections of the longitudinal edges, in particular of the fastening strips fastened to the longitudinal edges of the wall of the core, engage in a longitudinally slidably displaceable manner and/or are fitted in a longitudinally slidably displaceable manner. Alternatively or additionally, the connecting strips of the sealing element can have one or more profile rail sections extending in the longitudinal direction, which can preferably engage in the respective corresponding profile groove sections of the longitudinal edges, in particular the fastening strips fastened to the longitudinal edges of the wall of the core, in a longitudinally slidably displaceable manner and/or are fitted in a longitudinally slidably displaceable manner. According to particularly expedient examples, one or more profile groove sections and/or their corresponding one or more profile rail sections can have a T-shape in cross-sectional profile.
According to particularly expedient examples, the sealing element can have a flexible and/or elastically bendable connection band which, in particular, preferably can comprise an elastic plastic, in particular an elastomer. According to particularly expedient examples, the connecting band of the sealing element can be arranged between the connecting strips of the sealing element and/or can be connected to the connecting strips on both sides, respectively. According to particularly expedient examples, the connecting band of the sealing element can be attached to the connecting strips by a non-positive connection, particularly preferably by an adhesive connection. According to particularly expedient examples, the connecting strips of the sealing element can each have one or more retaining profile sections, in particular anchor and/or nose profile sections, protruding and/or engaging into the material of the connecting band in the cross-sectional profile. According to particularly expedient examples, at least one of the connecting strips of the sealing element can have, in the cross-sectional profile, a plurality of retaining profile sections which are aligned transversely to one another and/or project into and/or engage in the material of the connecting band.
According to a further exemplary aspect, a sealing element (e.g. also available as a spare part) for use on a mold core according to one of the above examples is proposed, with the sealing element or its lateral longitudinal edges (in particular facing the longitudinal edges of the wall of the core) preferably being configured to be connected to the longitudinal edges of the core mantle respectively in a slidably displaceable manner in the longitudinal direction, and particularly preferably to be fastenable to respective longitudinal edges of the core mantle by respective detachable connections.
According to particularly expedient examples, the sealing element or its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) can be configured to be connected to the core mantle in a longitudinally slidable displaceable manner, particularly preferably, the sealing element can be connected slidably displaceable in the longitudinal direction with respect to the two longitudinal edges of the core mantle.
According to particularly expedient examples, the sealing element or its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) can be designed to be attached to (and/or with) the respective longitudinal edges of the core mantle by respective detachable connections. According to particularly expedient examples, the sealing element or its lateral longitudinal edges (especially those facing the longitudinal edges of the core mantle) can be configured to be held in particular on the mold core so that it can be pulled out of the mold core in the longitudinal direction. In particular, the sealing element or its lateral longitudinal edges (in particular those facing the longitudinal edges of the core mantle) can be configured to be able to be pulled out of the longitudinal opening of the core mantle of the mold core in the longitudinal direction and/or to be held in a pull-out manner, for example, between the longitudinal edges of the core mantle, in particular to be held to be pulled out respectively at the respective longitudinal edges of the core mantle in the longitudinal direction.
According to particularly expedient examples, the sealing element can be configured with its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) or its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) can be configured to be slidably connected at (and/or with) the respective longitudinal edges of the core mantle in the longitudinal direction. In particular, respective longitudinal edges of the sealing element facing the longitudinal edges of the core mantle can each be configured to be slidably displaceably connected to/with the respective longitudinal edges of the core mantle in the longitudinal direction.
According to particularly expedient examples, the sealing element can be configured with its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) or its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) can be configured to be positively connected in a form-fitting manner at (and/or with) the respective longitudinal edges of the core mantle in the direction transverse to the longitudinal direction of the mold core, particularly preferably in the substantially radial direction of the mold core and/or substantially perpendicular to the radial direction of the mold core relative to the mold core. Particularly preferably, the sealing element can be configured with its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) or its lateral longitudinal edges (in particular facing the longitudinal edges of the core mantle) can be configured to be positively connected in a form-fitting manner at (and/or with) the respective longitudinal edges of the core mantle in substantially all directions transverse to the longitudinal direction of the mold core, particularly preferably in the substantially radial direction of the mold core inwards and/or outwards and/or substantially in both directions perpendicular to the radial direction of the mold core relative to the mold core. According to particularly expedient examples, the sealing element can have lateral longitudinally extending connecting strips (e.g. along the longitudinal edges of the sealing element and/or forming the longitudinal edges of the sealing element) and/or laterally fastened connecting strips which are preferably configured to attach to the longitudinal edges of the core mantle, in particular on respective fastening strips fastened to the longitudinal edges of the core mantle, in each case to be slidably held in the longitudinal direction.
According to particularly expedient examples, the connecting strips of the sealing element can have one or more profile groove sections extending in the longitudinal direction, in which preferably respective corresponding profile rail sections of the longitudinal edges of the core mantle, in particular of the fastening strips fastened to the longitudinal edges of the core mantle, can engage in a longitudinally slidably displaceable manner and/or are fitted in a longitudinally slidably displaceable manner. Alternatively or additionally, the connecting strips of the sealing element can have one or more profile rail sections extending in the longitudinal direction, which can preferably engage in the respective corresponding profile groove sections of the longitudinal edges of the core mantle, in particular the fastening strips fastened to the longitudinal edges of the core mantle, in a longitudinally slidably displaceable manner and/or are fitted in a longitudinally slidably displaceable manner. According to particularly expedient examples, one or more profile groove sections and/or their corresponding one or more profile rail sections can have a T-shape in cross-sectional profile.
According to particularly expedient examples, the sealing element can have a flexible and/or elastically bendable connecting band which, in particular, preferably can comprise an elastic plastic, in particular an elastomer. According to particularly expedient examples, the connecting band of the sealing element can be arranged between the connecting strips of the sealing element and/or can be connected to the connecting strips on both sides. According to particularly expedient examples, the connecting band of the sealing element can be attached to the connecting strips by a non-positive connection, particularly preferably by an adhesive connection. According to particularly expedient examples, the connecting strips of the sealing element can each have one or more retaining profile sections, in particular anchor and/or nose profile sections, protruding and/or engaging into the material of the connecting band in the cross-sectional profile. According to particularly expedient examples, at least one of the connecting strips of the sealing element can have, in the cross-sectional profile, a plurality of retaining profile sections which are aligned transversely to one another and/or project into and/or engage in the material of the connecting band.
According to a further exemplary aspect, a molding apparatus for the production of hollow and/or in particular tubular concrete bodies is also proposed, comprising an outer mold and an inner mold which is preferably arranged and/or can be arranged in the outer mold and which preferably has a mold core according to one of the above aspects and/or examples.
Further preferred examples of the mold core and/or sealing element are described below, which can be combined with the above aspects and expedient examples.
The sealing element is preferably provided as a sealing element that deforms flexibly and/or elastically when the mold core contracts and/or shrinks and, in the shrunken or contracted state of the mold core, preferably folds inwards (or outwards), in particular relative to the core mantle, in particular by bending, in particular about a longitudinal axis.
According to particularly expedient examples, one or more guide elements can be arranged on the side of the sealing element facing the interior of the mold core. According to particularly expedient examples, the expansion device can be configured to bring the mold core from the expanded or spread state into the contracted or shrunken state in at least two successive shrinking processes. In particular, the expansion device can preferably be configured to bring the mold core from the expanded or spread state into the contracted or shrunk state in at least two consecutive shrinking processes in that at least one driver section of the expansion device comes into contact with at least one entrainment section of the one or more guide elements of the sealing element in the transition from a first shrinking process of the at least two consecutive performed shrinking processes to a second shrinking process of the at least two successively performed shrinking processes, in particular for guiding the sealing element in (or during) the second shrinking process (and possibly in or during further shrinking processes). The formulation of the two or more shrinking processes means in particular that the expansion device already partially shrinks or contracts the mold core in a first shrinking process and in at least one further shrinking process further shrinks or contracts the mold core from the partially shrunken or partially contracted state in order to bring the mold core in the last of the at least two shrinkage processes into the contracted or shrunken state. This does not rule out that the shrinking processes can continuously merge into one another, with the transition from the first to at least one further second shrinking process being recognizable in that, after partial shrinkage or contraction of the mold core has already taken place, at least one driver section of the expansion device comes into contact with at least one entrainment section of the one or more guide elements of the sealing element in the transition from the first to the second shrinking process. In particular, this means that the at least one driver section of the expansion device is not yet in contact or nor does it come into contact with the at least one driver section of the one or more guide elements in the first shrinking process, but only after the shrinkage or contraction of the mold core has already partially taken place. This has the advantage that no tensile forces are exerted on the sealing element in the first shrinking process, but the sealing element can be advantageously guided in the subsequent second shrinking process. This prevents excessive wear of the sealing element due to the avoidance of tensile forces acting on the sealing element.
According to particularly expedient examples, the expansion device can also be configured to engage, in the transition from the first to the second shrinking process, on/with the one or more guide elements and/or to come into contact or driving contact element with the one or more guide elements, and to guide the sealing element in the second shrinking process, in particular with engagement and/or contact on the one or more guide members. This has the advantage that no tensile forces are exerted on the sealing element in the first shrinking process, but the sealing element can be advantageously guided in the subsequent second shrinking process. This prevents excessive wear of the sealing element due to the avoidance of tensile forces acting on the sealing element.
According to particularly expedient examples, one or more guide elements of the sealing element can each have a spacer sleeve, in particular a respective spacer sleeve with one of the at least one entrainment sections, with the respective entrainment section of the spacer sleeve preferably being spaced from the side of the sealing element facing the interior of the mold core. According to particularly expedient examples, the at least one driver section of the expansion device can preferably be moved inward relative to the mold core during contraction or shrinkage of the mold core and/or preferably come into contact with the at least one driver section of the respective spacer sleeve of the guide elements in the transition from the first to the second shrinking process, and/or the at least one driver section of the expansion device can preferably guide and/or take along (pull) the one or more guide elements of the sealing element in the second shrinking process. This has the advantage that no tensile forces are exerted on the sealing element in the first shrinking process, but the sealing element can be advantageously guided in the subsequent second shrinking process. This prevents excessive wear of the sealing element due to the avoidance of tensile forces acting on the sealing element.
According to particularly expedient examples, the expansion device can comprise a shaped element which, in the expanded or spread state of the mold core, bears against the side of the sealing element facing the interior of the mold core and/or is moved inward relative to the mold core when the mold core contracts or shrinks. According to particularly expedient examples, the shaped element can have the at least one driver section of the expansion device. According to particularly expedient examples, the shaped element can be a shaped sheet metal extending in the longitudinal direction of the mold core, and the at least one driver section of the expansion device can be formed by a respective borehole in the shaped sheet metal, through which the respective spacer sleeve of the guide element or of the one or more guide elements can extend. According to particularly expedient examples, the at least one entrainment section of the respective spacer sleeve of the guide element or of the one or more guide elements can be arranged on the side of the shaped sheet metal facing away from the sealing element. According to particularly expedient examples, the entrainment section of the respective spacer sleeve of the guide element or of the one or more guide elements can be at a distance from the side of the sealing element facing the interior of the mold core, which distance is preferably greater than the sheet metal thickness of the shaped sheet. According to particularly expedient examples, one or more guide elements can each have a stamping section on the side facing the sealing element, which preferably engages and/or is fitted into a groove section of the sealing element, the groove section of the sealing element particularly preferably having substantially a T-shape in cross-sectional profile. According to particularly expedient examples, the stamping section can engage and/or be fitted in a direction transverse to the longitudinal direction of the mold core in a positively connected manner in the groove section of the sealing element, particularly preferably in the radial direction of the mold core and/or substantially perpendicular to the radial direction of the mold core. According to particularly expedient examples, the stamping section of the respective guide element can engage in the groove section of the sealing element in a slidably displaceable manner in the longitudinal direction of the mold core. According to particularly expedient examples, the sealing element can have a connecting band on which a guide strip which has the groove section and extends in the longitudinal direction of the mold core is preferably arranged.
According to a further exemplary aspect, a sealing element (e.g. also available as a spare part) for use on a mold core according to one of the above examples is proposed, with the sealing element preferably being able to be fastened to the respective longitudinal edges of the longitudinal opening of the core mantle by a detachable connection. Furthermore, one or more guide elements can be arranged on the side of the sealing element that faces the interior of the mold core (in the fastened state). According to particularly expedient examples, the sealing element or the one or more guide elements can be configured and/or designed in such a way that at least one driver section of the expansion device comes or can come into contact with at least one entrainment section of the one or more guide elements of the sealing element (in the fastened state) in the transition from a first shrinking process of the at least two shrinking processes carried out in succession to a second shrinking process of the at least two in succession performed shrinking processes, in particular for guiding the sealing element in (or during) the second shrinking process (and possibly in or during further shrinking processes). The sealing element preferably has a connecting band on which a guide strip, which has the groove section and extends in the longitudinal direction of the mold core, is preferably arranged. Further examples of the sealing element are described above and/or below.
According to a further exemplary aspect, a molding apparatus for the production of hollow and/or in particular tubular concrete bodies is also proposed, comprising an outer mold and an inner mold which is preferably arranged and/or can be arranged in the outer mold and which preferably has a mold core according to one of the above aspects and/or examples.
Further aspects and their advantages, as well as advantages and more specific implementation options of the aspects and features described above, are described in the following descriptions and explanations relating to the attached figures, but these are in no way to be understood as limiting.
Preferred examples and/or examples of the present disclosure are described in detail below with reference to the attached figures. Identical and/or similar elements in the figures can be denoted by the same reference numbers, but sometimes also by different reference numbers. It should be emphasized that the present disclosure is in no way limited and/or restricted to the examples described below and their design features, but also includes modifications of the examples, in particular those that are obtained by modifications of the features of the examples described and/or by combination of one or more of the features of the examples described are included within the scope of the independent claims.
The molding apparatus 1000 of the exemplary embodiment according to
The molding apparatus 1000 of the embodiment according to
However, it should be pointed out that in the present example, substantially cylindrical concrete pipes can be cast in an upright position only by way of example. However, further examples are possible in which the outer shape and/or the inner shape, i.e. e.g. the inner mold core, of the molding apparatus deviate from the cylindrical shape and/or the substantially circular cross-section. For example, it is possible to produce concrete pipes with an oval cross-section or a square (triangular, square, pentagonal and with more corners) cross-section, if necessary with rounded corners, in which case the outer shape and/or the mold core in cross-section can be adapted to the desired shape of the produced concrete body is adjusted. Thus, examples with mold cores with an oval cross section or angular cross section, possibly with rounded corners, are also possible. Consequently, further examples with other inner and/or outer shapes can be provided, in which hollow and/or tubular concrete bodies can be produced, the outer and/or inner shape of which deviates from the circular shape in cross section, e.g. with oval, elliptical, angular (possibly with rounded corners) cross-sectional shapes outside and/or inside and/or with inside and/or outside shape centers deviating from the coaxial arrangement. Here, the cross-sectional shape of the inner wall of the outer mold and/or the cross-sectional shape of the outer wall of the mold core or the inner shape can deviate from the circular shape. Furthermore, it is possible to provide external and/or internal shapes whose cross-sectional shape and/or cross-sectional size may change in the longitudinal direction. In further examples, the outer mold 200 can, for example, comprise a cover element, possibly a circular and/or ring-shaped cover element, which covers the concrete body B hardening in the mold after the casting process from above, and/or a clamping device, which fastens the outer mold 200 and the inner mold and/or the mold core 300 in the set-up state for the casting process. In this example, the expansion device 400 is controlled hydraulically, for example, and/or can be actuated hydraulically, whereby in further examples, in addition to one or more hydraulic mechanisms, other mechanisms can also be used additionally or alternatively, e.g. using a mechanical, hydraulic, pneumatic and/or electrical and/or or electromagnetic control.
The expansion mechanism of expansion device 400 shown in
In the exemplary spreaded position of expansion device 400 (spreaded and/or expanded state) shown in
The sealing element 500 is configured, for example, to seal off the interior of the mold core 300 during the concrete pouring process and to prevent liquid from penetrating into the interior of the mold core 300. For this purpose, the sealing element 500 has, for example, a connecting band 520 which is arranged between the connecting strips 511 and 512 and is connected to the connecting strips 511 and 512, which connecting band 520 is, for example, flexible and/or preferably elastically bendable (particularly preferably bendable or deformable about a longitudinal axis of the sealing element 500). For example, the connecting band 520 can consist of an elastically bendable or elastically formable material, such as an elastic plastic, and/or can comprise a section consisting of an elastically bendable material, such as an elastic plastic. In preferred examples, the connecting band 520 comprises an elastomer and/or the connecting band 520 consists of an elastomer.
In the expanded state shown as an example in
According to the above examples, the expansion device is configured, for example, to carry out the shrinking process in two steps and/or as two-staged shrinking, in particular with preferably a single continuous lifting movement of the mechanism driving both shrinking steps, herein for example by the hydraulic cylinder 430. For example, in the first step (e.g. first stage of the continuous shrinking process), the sword element 410 and thus also the shaped sheet metal 490 are pulled radially into the interior of the mold core 300, with the shaped sheet metal 490 moving inwards and being lifted off of the connecting band 520 of the sealing element 500, for example without tensile force in this first step being exerted on the sealing member 500. If the continuous lifting movement is continued by the single and/or the same drive (e.g. the hydraulic cylinders), the upper side of the shaped sheet metal 490 comes into contact with the driver section 603a of the spacer sleeve 603 (transition to the second step and/or to the second stage of the continuous shrinking process), for example, and the shaped sheet metal 490 then, for example, takes the spacer sleeve 603 and/or the driver section 603a of the spacer sleeve 603 with it in the second step, so that in the second step, for example, the sealing element 500 is now also carried along during the shrinking movement of the mold core 300 driven by the same drive mechanism. As a result, this example has the technical advantage that the sealing element 500 and/or the flexible and/or elastically bendable connecting band 520 of the sealing element 500 is not initially pulled inwards, but rather is bent inward, with the advantageous avoidance of tensile forces acting on the connecting band 520, due to the pushing together of the longitudinal edges 311 and 312 of the core mantel 310, wherein the bending of the sealing element 500 also is advantageously guided, for example, by the guide elements 600A to 600E and being held in the shrunken state.
Due to the avoidance of tensile forces acting on the sealing element 500, despite the advantageous guidance by the guide elements 600A to 600E, there is advantageously less stress on the sealing element 500 and/or the flexibly and/or elastically bendable connecting band 520 of the sealing element 500, and thus an improvement in the wear behavior and/or an advantageous avoidance of above-average wear and tear on the sealing element 500 and/or on the connecting band 520 of the sealing element 500 is achieved. Should the sealing element 500 nevertheless wear out after repeated use and/or after a large number of casting processes and/or shrinkage processes, e.g. due to cracking, it can still be replaced quickly, efficiently, inexpensively and easily according to the above description, wherein in this case, the stamp sections 601 of the guide elements 600A to 600E are also pushed in into the receiving groove 530a of the profile strip 530 (guide strip) of the sealing element 500 when the sealing element 500 is pushed in in the axial direction. Overall, there is a significant improvement in the service life of the forming device 1000 due to the lower wear of the sealing element 500 on the one hand and the simpler and/or faster possibility of replacing the sealing element 500 with simultaneous excellent guidance of the bending process on the other.
For example, the profile strip 530 is embedded in the connecting band 520 of the sealing element 500 in such a way that the outside of the profile strip 530 terminates with the outside of the connecting band 520 of the sealing element 500 and does not and/or does not substantially protrude beyond it. Here, the profile strip 530 can be connected to the connecting band 520 of the sealing element 500 by a non-positive connection (e.g. an adhesive connection) or at least supported by a non-positive connection. In addition, the profile strip 530 has, for example, laterally protruding profile webs 530b in order to strengthen the connection between the profile strip 530 and the connecting band 520 and to avoid and/or prevent the connection from tearing off during repeated bending movements of the connecting band 520. To strengthen the connection of the connecting band 520 to the connecting strips 511 and 512 and in particular to reduce the risk of tearing off in the edge area of the connecting band 520, the connecting strips 511 and 512 can also have profile sections protruding into the material of the connecting band 520 (possibly similar to the profile webs 530b of the profile strip 530). This improves the longevity of the connection of the connecting band 520 to the connecting strips 511 and 512 over the entire length of the sealing element 500 and thus avoids partial tearing off at the edges even if the sealing element 500 is used multiple times in shrinking and/or expansion processes on the mold core 300.
In examples, the sealing elements are preferably designed such that their cross-sectional width is substantially at least four times, in particular at least five times greater than the cross-sectional height of the connecting band, particularly preferably at least eight times greater than the cross-sectional height of the connecting band. In the above examples, the cross-sectional width is substantially ten times greater than the cross-sectional height of the connecting band.
In the above examples, an expansion device 400 and a sealing element 500 were shown on the mold core 300 in each case. However, in further examples it is also possible to provide a mold core with a core mantle (wall of the core) with a plurality of longitudinal openings and a plurality of sealing elements sealing the respective longitudinal openings. For example, in the case of an oval shroud shape, both opposite sides of the shroud can be provided with a respective expansion device and/or a respective sealing element. In the case of angular core mantle cross-sections (triangular, square, pentagonal, . . . , polygonal; e.g. with rounded corners), several and/or all sides between two corners of the wall of the core cross-section can be provided with appropriate expansion devices and/or sealing elements. Examples of the present disclosure have been described and proposed above, so that with regard to the disadvantages of the known prior art, mold cores according to the disclosure for molding apparatuses for the production of hollow and/or in particular tubular concrete bodies and accessories and spare parts (e.g. the sealing elements described) for such mold cores can be proposed and/or provided, in which a cost-effective arrangement that reliably seals the core mantle inwards can be provided, which also enables improved service life, is able to reduce material fatigue and/or wear and/or allow for easier handling in the event of material fatigue and/or wear and tear. It should be pointed out again that only examples and/or examples of the present disclosure and their advantages have been described in detail above with reference to the attached figures. It should be emphasized again that the present disclosure is in no way limited and/or limited to the above-described embodiments and their embodiment features and/or their described combinations, but also includes modifications of the embodiments, in particular those that are made possible by modifications of the features of described examples and/or by combination and/or partial combination of one or more of the features of the described examples are included within the scope of the independent claims.
Number | Date | Country | Kind |
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10 2020 204 417.1 | Apr 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/058925 | 4/6/2021 | WO |